CABLE/ ROUTING VIEWED FROM THE UPPER RIGHT REAR SIDE: Clamp the main wire harness and the ECT sensor 3 wire as shown. After securing the cables and harnesses with the harness band clips, cut the end of the harness band clips so that the projected length is 5 10 mm (0.2 0.4 in) as shown. ECT SENSOR 3 WIRE Viewed from the cylinder head cover side: WATER TUBE CLAMP Set the water relief tube A in the clamp the larger diameter side and the main wire harness in the clamp the smaller diameter side. ECT SENSOR 2 2P ECT SENSOR 4 2P 5-10 mm (0.2-0.4 in) A/F SENSOR 4P ALTERNATOR 4P ALTERNATOR B TERMINAL ECT SENSOR 1 2P ECT SENSOR 3 2P Clamp the main wire harness and the ECT sensor 3 wire as shown. ECT SENSOR 3 WIRE EOP SENSOR 3P Viewed from the cylinder head cover side: 2-17
VIEWED FROM THE RIGHT SIDE: ALTERNATOR B TERMINAL Install the terminal by tightening the nut, and then set the cover securely. NUT COVER Connect the cable to the alternator B terminal as shown. 60 A/F SENSOR 4P ALTERNATOR 4P ECT SENSOR 3 2P COVER LOCK CABLE 2-18
VIEWED FROM THE UPPER RIGHT SIDE: Clamp the main wire harness as shown. OUTSIDE A/F SENSOR 4P ECT SENSOR 2 2P ECT SENSOR 4 2P CKP SENSOR 3P ELECTRIC PARTS CASE 2-19
VIEWED FROM THE RIGHT SIDE: 9 10 CKP SENSOR 3P TACHOMETER PULSE CHECK 2P 11 DLC 4P 17 FUSE/RELAY JUNCTION BOX 10P 16 FUSE/RELAY JUNCTION BOX 23P NMEA 2000 6P BAND CLIP 12 ECM 36P A (Gray) 15 FUSE/RELAY JUNCTION BOX 8P T6 ALTERNATOR FUSE CABLE TERMINAL 13 ECM 36P B (Black) C001 STARTER S TERMINAL T5 STARTER CABLE (+) 1 TERMINAL T4 STARTER CABLE (+) 2 TERMINAL (NOTE 1) STARTER MOTOR B TERMINAL WASHER (8 mm) NUT (8 mm) NUT (8 mm) 14 SWITCH 3P T2 STARTER CABLE (+) 2 TERMINAL T3 STARTER CABLE (+) TERMINAL STARTER MOTOR B TERMINAL NOTE 1 Harness band clip installation page 2-23 2-20
VIEWED FROM THE RIGHT SIDE S 10 TACHOMETER PULSE CHECK 2P 11 DLC 4P NMEA 2000 6P 17 FUSE/RELAY JUNCTION BOX 10P OFFSET BAND 6 ECT SENSOR 1 2P 7 EOP SENSOR 3P 16 FUSE/RELAY JUNCTION BOX 23P 15 FUSE/RELAY JUNCTION BOX 8P S 2-21
FUSE/RELAY JUNCTION BOX: T6 ALTERNATOR FUSE CABLE TERMINAL GREEN TAPE STARTER MOTOR T5 STARTER CABLE (+) 1 TERMINAL YELLOW TAPE T4 STARTER CABLE (+) 2 TERMINAL RED TAPE T2 STARTER CABLE (+) 2 TERMINAL 90 C001 STARTER S TERMINAL Connect the starter cable (+) 2 terminal and the starter cable (+) terminal so that they are at a right angle to the vertical centerline as shown. T3 STARTER CABLE (+) 2-22
VIEWED FROM THE RIGHT FRONT SIDE Clamp the starter cable (+) 2 and power trim/tilt switch wire. SWITCH WIRE STARTER CABLE (+) 2 Clamp the starter cable (+) 1, starter cable (+) 2 and starter cable (+). STARTER CABLE (+) 1 (To fuse/relay junction box) STARTER CABLE (+) (To starter motor B terminal) Viewed from the front side: STARTER CABLE (+) 2 (To power trim/tilt relay) Viewed from the silencer case side: STARTER CABLE (+) 2 STARTER CABLES Clamp the starter cable (+) 1 and starter cable (+) 2. STARTER CABLE (+) 2 (To starter motor B terminal) GND1 STARTER CABLE GROUND TERMINAL Connect the ground terminal by pushing it against the projection on the crankcase. CABLE BRACKET A Clamp the starter cables and starter cable (+) 2. STARTER CABLE (+) 2 (To power trim/tilt relay) PROJECTION ENGINE SIDE STARTER CABLE (+) 1 (To fuse/relay junction box) Viewed from the upper side: Viewed from the front side: STARTER CABLE GROUND TERMINAL STARTER CABLES Viewed from the front side: 2-23
CABLE GROMMET: REMOTE CONTROL CABLE (SHIFT SIDE) REMOTE CONTROL CABLE (THROTTLE SIDE) INDICATOR WIRE CABLE GROMMET SWITCH PANEL CABLE STARTER CABLES FUEL TUBE A Viewed from the front side: 2-24
VIEWED FROM THE FRONT SIDE: GND2 FRAME GROUND TERMINAL (NOTE 1) GND3 FRAME GROUND TERMINAL (NOTE 1) GND4 RELAY GROUND CABLE TERMINAL (NOTE 2) 18 NEUTRAL SWITCH 2P 19 RELAY 3P 20 TP SENSOR 3P 21 WATER LEVEL SENSOR 2P CABLE BRACKET A (NOTE 3) INDICATOR WIRE 6P SWITCH PANEL CABLE 14P 24 STARTER CABLE (+) 1P 23 22 TRIM ANGLE SENSOR 3P MOTOR 2P NOTE 1 Frame ground terminal installation page 2-27 NOTE 2 Power trim/tilt relay ground terminal installation page 2-27 NOTE 3 Cable bracket A (Starter cable installation) page 2-23 2-25
VIEWED FROM THE FRONT SIDE: REMOTE CONTROL CABLE (THROTTLE SIDE) S REMOTE CONTROL CABLE (SHIFT SIDE) COVER LOCK CABLE A REMOTE CONTROL CABLE (THROTTLE SIDE) SWITCH PANEL CABLE REMOTE CONTROL CABLE (SHIFT SIDE) INDICATOR WIRE REMOTE CONTROL CABLE GROMMET FUEL TUBE A STARTER CABLES 2-26
VIEWED FROM THE FRONT SIDE: FRAME GROUND CABLE TERMINALS Connect the Black, Blue, Green/Red and the Green/White wires to the upper frame ground terminal. Connect the Black/White, Blue, Green/Black and Green wires to the lower frame ground terminal. Install by pushing the frame ground cable terminals against the corresponding projections on the crankcase. PROJECTIONS GND4 RELAY GROUND CABLE TERMINAL Install by pushing the ground cable terminal against the corresponding projection on the crankcase. RELAY GROUND TERMINAL FRAME GROUND TERMINALS PROJECTION Clamp the ground cable and main wire harness. FRAME GROUND CABLE Viewed from the upper side: TRIM ANGLE SENSOR WIRE CLIP A 24 STARTER CABLE (+) 1P MOTOR WIRE 2-27
VIEWED FROM THE LEFT FRONT SIDE: 20 TP SENSOR 3P 21 WATER LEVEL SENSOR 2P CLIP Clamp the taped part of the water level sensor wire and main wire harness. WATER LEVEL SENSOR WIRE Viewed from the upper side: 19 RELAY 3P BAND CLIP STARTER CABLE (+) 2 MOTOR WIRE RELAY: GND4 RELAY GROUND CABLE TERMINAL (NOTE 1) TRIM ANGLE SENSOR WIRE 23 MOTOR 2P 22 TRIM ANGLE SENSOR 3P Clamp the power trim/tilt relay 3P connector wire, power trim/ tilt motor 2P connector wire and starter cable (+) 1P connector wire. (NOTE 2) 23 MOTOR 2P CLIP A 18 NEUTRAL SWITCH 2P 24 STARTER CABLE (+) 1P NOTE 1 Power trim/tilt relay ground cable terminal installation page 2-27 NOTE 2 Harness band clip installation page 2-27 2-28
VIEWED FROM THE LEFT FRONT SIDE: 25 IAT SENSOR 2P 26 IAC VALVE 2P 30 MAP SENSOR 3P HOLDER Clamp the main wire harness and joint connector wire as shown. JOINT WIRE Viewed from the upper side: 29 28 JOINT 1 JOINT 2 2-29
VIEWED FROM THE UPPER LEFT REAR SIDE: S S JOINT S Set the joint connector to the connector holder. 28 JOINT S 29 JOINT 1 JOINT 2 ENGINE SIDE HOSE CLAMP Set the main wire harness in the smaller clamp and pressure regulator return hose in the larger clamp. ENGINE SIDE PRESSURE REGULATOR RETURN HOSE Viewed from the upper side: 2-30
VIEWED FROM THE LEFT REAR SIDE: 39 40 KNOCK SENSOR 1P No.2 FUEL INJECTOR 2P HOSE CLAMP (NOTE 1) 41 No.1 IGNITION COIL No.1 FUEL 3P INJECTOR 2P 32 31 No.2 IGNITION COIL 3P 33 No.3 IGNITION COIL 3P 38 No.3 FUEL INJECTOR 2P 37 FUEL PUMP 2P 36 No.4 FUEL INJECTOR 2P 35 CMP SENSOR 3P 34 No.4 IGNITION COIL 3P 35 CMP SENSOR 3P NOTE 1 Hose clamp installation page 2-30 2-31
VIEWED FROM THE LOWER LEFT SIDE: HOSE CLAMP Set the fuel hose (High pressure side) in the clamp of the larger diameter side and the main wire harness in the smaller diameter side. Clamp the fuel hose (High pressure side) to the left-hand side of the marked point. Engine side HOSE CLAMP FUEL HOSE (HIGH PRESSURE SIDE) Viewed from the throttle body side: FUEL HOSE (HIGH PRESSURE SIDE) MARKING 40 KNOCK SENSOR 1P 39 No.2 FUEL INJECTOR 2P 38 No.3 FUEL INJECTOR 2P CABLE CLIP 37 FUEL PUMP 2P COVER LOCK CABLE A COVER LOCK CABLE B 36 FUEL HOSE (HIGH PRESSURE SIDE) No.4 FUEL INJECTOR 2P 2-32
VIEWED FROM THE LOWER LEFT SIDE: CLIP (NOTE 1) 40 KNOCK SENSOR 1P Clamp the main wire harness and knock sensor wire. HOSE CLAMP (NOTE 2) KNOCK SENSOR WIRE Viewed from the upper side: CABLE CLIP UNDER CASE GROMMET C Clamp the power trim/tilt motor wire and trim angle sensor wire. Install under case grommet C, aligning the taped end of the power trim/tilt motor wire harness with the end of under case grommet C. Check that the wires are not interfering with the front lock of the under cover front bracket. SPIRAL TUBE Wind the spiral tube around the power trim/tilt motor wire harness and trim angle sensor wire. WIRE CLIP (NOTE 3) FRONT LOCK Wires and tube are not interfering with the front lock. UNDER CASE GROMMET C Taped end TRIM ANGLE SENSOR WIRE MOTOR WIRE NOTE 1 Harness clip installation page 2-28 NOTE 2 Hose clamp installation page 2-32 NOTE 3 Wire harness clip installation page 2-34 2-33
SWIVEL CASE: CLIP Align the tape end of the power trim/tilt motor wire harness with the clip end. TAPE END CLIP Clamp the spiral tube as shown. SPIRAL TUBE CLIP END Viewed from the lower side: Viewed from the left side: MOTOR WIRE SPIRAL TUBE TRIM ANGLE SENSOR WIRE MOTOR WIRE GROUND CABLE Viewed from the cylinder head side: POWER TRIM/ TILT MOTOR WIRE TRIM ANGLE SENSOR WIRE SPEED SENSOR TUBE WIRE CLIP MOTOR WIRE Clamp the spiral tube as shown. MOTOR CORD BUSHING Align the tape end of the power trim/tilt motor wire harness with the clip end. POWER TRIM/ TILT MOTOR WIRE SPIRAL TUBE CLIP TAPE END BUSHING END Viewed from the left side: Viewed from the cylinder head side: Viewed from the right side: TRIM ANGLE SENSOR WIRE 2-34