TORNADO INDUSTRIES 7401 W. LAWRENCE AVENUE CHICAGO, IL 60706 (708) 867-5100 FAX (708) 867-6968 www.tornadovac.com Tornado Parts List For Commercial Use Only Marathon Carpet Rinser/Dryers Models 800 & 1200 MODEL NO. 98166 & 98168 (115v, 60Hz) For operations & maintenance see L2669LF Effective 12/16/2005 L2669LFP Revised 12/05 2006 Tornado Industries All rights reserved..
This illustrated parts book covers: VERSION 800 1200 MODEL NO. 98166 98168 VOLTS 115 115 SERIES F F ALL SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE. TABLE OF CONTENTS: Warranty...3 Main Assembly (8-Gallon)...4 Main Assembly (12-Gallon)...6 Tank Assembly (8-Gallon)...7 Tank Assembly (12-Gallon)...9 Chassis Assembly (8+12 Gallon)...11 Control Panel Assembly (8-Gallon)... 14 Control Panel Assembly (12-Gallon).. 16 Brush Assembly (8+12 Gallon)... 17 Pump Assembly (8+12 Gallon)... 19 Electrical System (8+12 Gallon)... 21 Miscellaneous (8+12 Gallon)... 22 NOTES
Thank you for choosing Tornado products. We are proud to offer the most complete line of commercial and industrial cleaning equipment in the industry. Our reputation for quality, innovation and durability is unsurpassed. * Effective January 1st, 2005. Terms subject to change without notice. 1) Windshear Blower-Dryer, Insulation Blowers, T191, T201, T12/1, CV 30, CV 38, CW 50, CW 100, Pro PAC Vacs, Duo-Upright Carpetkeepers, Gas & Electric Pressure Washers, and all chargers are warranted for 1 (one) year for both parts and labor. 2) Warranties on all riding sweepers including the ICC1, KM 100/100 R, KMR 1250, and KMR 1700 are 24 months parts/6 months labor OR 1000 hours of operation, whichever comes first. Warranties on the 75/140 & 90/140 are 24 months parts/12 months labor OR 1,000 hours of operation whichever comes first. 3) All non-wear item parts purchased after warranty expiration are warranted for 90 days. 4) Warranty starts from the date of sale to the consumer or, at Tornado s discretion, 6 months after dealer purchased the unit from Tornado, whichever comes first. Note: Tornado, The Latest Dirt, Floorkeeper, Carpetkeeper, Carpetrinser, Carpetrinser/Dryer, Headmaster, Taskforce, PAC-VAC, T-Lite, Glazer, Windshear, Max-Vac, CV 30, CV 38, and Trot-Mop are trademarks of Tornado Industries. 1-800-VACUUMS Chicago area: (708) 867-5100 Fax: (708) 867-6968 7401 W. Lawrence Avenue Chicago, IL 60706 3
MAIN ASSEMBLY 8 GALLON 4
MAIN ASSEMBLY 8 GALLON Assembly Parts List (See exploded view diagram on PREVIOUS page) Item # Qt y Part # Description 1 2 19153 BUSHING-SHROUD PIVOT (NYLON) 2 2 19207 SCREW-SLOT. TRUSS HD 3/8-16 X 3/4 (SS) 3 1 30972 ASSY-CONTRL PANEL(8GAL) 115V 4 1 30975 ASSY-CHASSIS (115V) 5 1 30976 ASSY-RECOVERY TANK (MULTI) 6 1 30980 ASSY-BRUSH/SPRAY (115V) 7 1 31388 HOSE-STEEL SUPPORTED BLK 1-1/2" X 42" W/CUFFS *8 1 03913 SCREW-SLOT. FLAT HD MACH 3/8-16 X 1.00 (BRASS) *9 4 10428 CLIP, LEAD RETAINING SELFADHESIVE *10 1 15955 TERMINAL-RING 5/16" X 16/14GA.(INSUL. *11 1 18967 HOSE-STEEL SUPPORTED BLK 1-1/2" X 64" W/CUFFS *12 1 19197 TUBE-NOZZLE HOSE ADAPTER *13 6 10895 TERMINAL-Q.D.MALE 1/4 X 16/14GA.(F.I.C.) *14 1 30813 DECAL-LOGO "SWIRL" 2.13"DIA. BLACK *15 2 30814 DECAL-TORNADO W/ LOGO 1.75 WIDE X 7.25 LG. BLK *16 1 32259 WIRING DIAGRAM *NOT SHOWN MAIN ASSEMBLY 12 GALLON Assembly Parts List (See exploded view diagram on NEXT page) Item # Qt y Part # Description 1 2 19153 BUSHING-SHROUD PIVOT (NYLON) 2 2 19207 SCREW-SLOT. TRUSS HD 3/8-16 X 3/4 (SS) 3 1 30975 ASSY-CHASSIS (115V) 4 1 30980 ASSY-BRUSH/SPRAY (115V) 5 1 31064 ASSY-CONTRL PANEL(12GAL) 115V 6 1 31270 ASSY-TANK(12 GALLON) (115V) 7 1 31388 HOSE-STEEL SUPPORTED BLK 1-1/2" X 42" W/CUFFS *8 1 03913 SCREW-SLOT. FLAT HD MACH 3/8-16 X 1.00 (BRASS) *9 4 10428 CLIP, LEAD RETAINING SELFADHESIVE *10 1 15955 TERMINAL-RING 5/16" X 16/14GA.(INSUL. *11 1 18967 HOSE-STEEL SUPPORTED BLK 1-1/2" X 64" W/CUFFS *12 1 19197 TUBE-NOZZLE HOSE ADAPTER 13 1 19229 TERMINAL-Q.D.MALE 1/4 X 16/14GA.(F.I.C.) *14 1 30813 DECAL-LOGO "SWIRL" 2.13"DIA. BLACK *15 2 30814 DECAL-TORNADO W/ LOGO 1.75 WIDE X 7.25 LG. BLK *16 1 32259 WIRING DIAGRAM *NOT SHOWN 5
MAIN ASSEMBLY 12 GALLON 6
TANK ASSEMBLY 8 GALLON 7
TANK ASSEMBLY 8 GALLON 8
TANK ASSEMBLY 12 GALLON 9
TANK ASSEMBLY 12 GALLON 10
CHASSIS ASSEMBLY 8 & 12 GALLON 11
CHASSIS ASSEMBLY 8 & 12 GALLON 12
CHASSIS ASSEMBLY 8 & 12 GALLON ITEM NO. DESCRIPTION PART NO. QTY. 1 WASHER-LOCK(H/S)1/4" 01574 4 2 SCREW-PHIL. RND HD MACH 1/4-20 X 7/8 (NICK) 02053 2 3 WHEEL, 10" BLACK HUB 02661 2 4 WASHER-PLAIN.391 ID (ZP) 03321 4 5 RING-RETAINING EXT. "E" 1/2"(HEAVY DUTY) 03470 2 6 NUT-HEX JAM LOCK (NYL) 3/8-16 (ZP) 03868 3 7 SCREW-SOCKET HEAD CAP 1/2-13 X 1.00 (SS) 05441 2 8 SCREW-PHIL. TRUSS HD 1/4-20 X 1/2 (ZP) 06192 12 9 SPRING 10841 1 10 WASHER-PLAIN #10 ID (ZP) 11219 4 11 WASHER-PLAIN 1/2 ID (ZP) 12957 2 12 WASHER-PLAIN.265 ID (ZP) 14142 2 13 CLAMP-HOSE(SCREW) 1-5/16"-2-1/4"(LINED) 14858 2 14 FITTING-BRASS NIPPLE 1/4"FPT X 1/4"Q.C. 14881 1 15 NUT-HEX.FLNGD.LOCK 1-1/2"NPT 15092 1 16 NUT-FINISHED HEX 1/2-13 (SS) 16673 2 17 WASHER-PLAIN #10 ID (SS) 17850 6 18 HOSE-STEEL SUPPORTED BLK 2" X 36" NO CUFFS 18687 1 19 AXLE 19143 1 20 CLAMP-AXLE RETAINING 19144 2 21 NUT-HEX LOCK (NYL.INS.) #10-24 (SS) 19145 4 22 HINGE-1/4"DIA. X 2" (SS)W/SLOTS 19148 2 23 WELDMENT-SHROUD/NOZZLE MOUNTING BRACKET 19155 1 24 NOZZLE-20"VACUUM (ALUM) SERVICE:19238 19168 1 25 SCREW-SLOT. FLAT HD MACH 3/8-16 X 1-1/4 (SS) 19171 4 26 SCREW-PHIL. PAN HD MACH #10-24 X 1-1/4 (SS) 19205 4 27 BRACKET-SHROUD LATCH 19239 1 28 SCREW-HEX HD CAP 1/4-20 X 1/2 (SS) 19240 4 29 CHASSIS (BLACK) 19241 1 30 SPACER-1/2" 19259 2 31 FITTING-VACUUM MOTOR EXHAUST HOSE 19260 1 32 NUT-WING 3/8-16 W/ HOLES SPRING RETAINING 19301 1 33 WASHER-PLAIN.563 ID (SS) 19616 1 34 SCREW-SLO. FILLISTER HD M4 X.700-16 (ZP) 23192 2 35 ASSY-PUMP (115V) 31049 1 36* CONNECTOR-MALE Q.D.(NYL) 3/8" TUBE X 1/4" THREAD 32186 1 * = ITEMS NOT SHOWN ( ) = ITEMS TO BE USED WHERE APPLICABLE 13
CONTROL PANEL 8 GALLON 14
CONTROL PANEL 8 GALLON (See exploded view diagram on PREVIOUS page) ITEM NO. DESCRIPTION PART NO. QTY. 1 SCREW- PHILLIPS PAN HD MACHINE #10-24 X 7/16 (ZP) 03660 1 2 SWITCH, ROCKER 10670 2 3 NUT, HEX 6-32 LOCK PLASTIC 17883 1 4 CLAMP, CABLE, 5/8" DIA. 18717 1 5 SWITCH, PUSH BUTTON 19121 1 6 SCREW, SLOTTED ROUND HEAD MACHINE #6-32 X 3/4 19124 1 7 NUT, HEX LOCK, NYLON INSERT, #10-24 19145 1 8 RECTIFIER, AC 8 AMP 19182 1 9 CONTROL MODULE 800 19214 1 10 BELT CLIP, CORD CONTROL 19261 1 11 CIRCUIT BREAKER, 2.5 AMP 19310 1 12 STRAIN RELIEF ½ NPT (115V) 19461 1 13 SCREW-PHIL. TRUSS HD #10-32 X 5/8 (SS) 30436** 3 14 POWER CORD-PIGTAIL (115V) 32216 1 15 WIRING HARNESS 32221 1 *16 EXTENSION CORD 50 (115V) 32217 1 **98166: from serial # FNN05186, 98168: from serial # FMN04195, before these use 04735 * = ITEMS NOT SHOWN ( ) = ITEMS TO BE USED WHERE APPLICABLE CONTROL PANEL 12 GALLON (See exploded view diagram on NEXT page) ITEM NO. DESCRIPTION PART NO. QTY. 1 SCREW- PHILLIPS PAN HD MACHINE #10-24 X 7/16 (ZP) 03660 1 2 SWITCH, ROCKER 10670 2 3 NUT, HEX 6-32 LOCK PLASTIC 17883 1 4 CLAMP, CABLE, 5/8" DIA. 18717 1 5 SWITCH, PUSH BUTTON 19121 1 6 SCREW, SLOTTED ROUND HEAD MACHINE #6-32 X 3/4 19124 1 7 NUT, HEX LOCK, NYLON INSERT, #10-24 19145 1 8 RECTIFIER, AC 8 AMP 19182 1 9 BELT CLIP, CORD CONTROL 19261 1 10 CIRCUIT BREAKER, 2.5 AMP 19310 1 11 CONTROL MODULE-1200 19315 1 12 STRAIN RELIEF ½ NPT (115V) 19461 1 13 SCREW-PHIL. TRUSS HD #10-32 X 5/8 (SS) 30436 3 14 POWER CORD-PIGTAIL (115V) 32216 1 15 WIRING HARNESS 32221 1 *16 EXTENSION CORD 50 (115V) 32217 1 * = ITEMS NOT SHOWN ( ) = ITEMS TO BE USED WHERE APPLICABLE 15
CONTROL PANEL 12 GALLON 16
BRUSH ASSEMBLY 8 & 12 GALLON 17
BRUSH ASSEMBLY 8 & 12 GALLON ITEM NO. DESCRIPTION PART NO. QTY. 1 LOCK WASHER #10 01713 1 2 NUT, HEX. LOCK, KEPS, #10-32 02625 2 3 BEARING, RADIAL BALL 05209 2 4 NUT, HEAVY HEX JAM 5/16-18 05282 1 5 SCREW, HEX HEAD CAP 1/4-20 X 3/4 17160 4 6 SCREW, HEX HEAD CAP #10-24 x ½ 17957 2 7 WASHER, PLAIN ¼ 18885 1 8 NUT, HEX. LOCK, NYLON INSERT, #10-24 19145 1 9 FITTING, BRASS PLUG 1/8 NPT HEX SOCKET 19149 2 10 WELDMENT, MANIFOLD RETAINING BRACKET 19152 1 11 SPRAY NOZZLE, 1/8 V-JET 19154 4 12 CLAMP, SHROUD LATCH 19156 1 13 BEARING BLOCK-BRUSH 19157 2 14 BEARING SEAL 19158 2 15 BRUSH, 17" ROLLER, CARPET SCRUBBING 19159 1 16 SHAFT, ROTATION 19160 1 17 PULLEY TIMING (SHAFT) 19161 1 18 GASKET, SHROUD BASE PLATE 19164 1 19 SCREW, PHILLIPS FLAT HEAD MACHINE #10-24 X ½ 19165 10 20 SPACER, 5/16 DELRIN 19190 1 21 WASHER, PLAIN.328 19191 1 22 LEVER, SHROUD LATCH 19192 1 23 SCREW, HEX HEAD CAP 1/4-20 X 1.00 19206 1 24 SHROUD, BRUSH/SPRAY 19226 1 25 GASKET, BEARING BLOCK 19228 3 26 BELT, TIMING 19233 1 27 CAP, SHROUD LEVER 19275 1 28 WELDMENT, BRUSH PLATE 30959 1 29 MOTOR TIMING PULLEY, 115V 32175 1 30 MALE CONNECTOR 3/8 32186 1 31 MANIFOLD, SPRAYBAR 32187 1 32 SWIVEL ELBOW 3/8 32189 1 33 WASHER-LOCK (I/T) 5/16" Z/P 32245 1 34 HOSE, 3/8 X 2 (NATURAL TUBE) 32258 1 35 MOTOR, BRUSH-115VDC 32495 1 36 GASKET - NEOPRENE SPONGE 32512 1 ( ) = ITEMS TO BE USED WHERE APPLICABLE * = ITEMS NOT SHOWN 18
PUMP ASSEMBLY 8 & 12 GALLON 19
PUMP ASSEMBLY 8 & 12 GALLON PUMP ASSEMBLY PUMP ASSEMBLY 8 & 12 GALLON ITEM NO. DESCRIPTION PART NO. QTY. 1 WASHER, PLAIN #10 11219 4 2 PUMP, 115VAC 32180 1 3 STEM ADAPTER, 3/8 32181 1 4 UNION TEE, 3/8 32182 1 5 PLUG-IN ELBOW 32183 1 6 SOLENOID VALVE, ¼ PORT, 115V 32185 1 7 MALE CONNECTOR, 3/8 32186 1 8 HOSE, 3/8 X 36 32192 2 9 HOSE, 3/8 X 6 32193 1 10 HOSE, 3/8 X 24 32194 1 11 DIN CONNECTOR CABLE GLAND ASSEMBLY 32207 1 ( ) Use where indicated 20
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MISCELLANEOUS ITEM NO. DESCRIPTION PART NO. QTY. * HOSE 1-1/2" X 51"VINYL CLEAR 90521 1 * POWER CORD, 50 (230V) HARMONIZED 31070 1 * = NOT SHOWN 22