Fisher Engineering 50 Gordon Drive, Rockland, Maine 0484-9 www.fi sherplows.com 4485-, 4495-44775-, 44785-, 44795-85000-, 85500- December 5, 0 Lit. No. 8504, Rev. 00 Blade and Off-Truck Kit XtremeV Snowplow Parts List A DIVISION OF FISHER, LLC
Lit. No. 8504, Rev. 00 December 5, 0
XtremeV BLADES...4 XtremeV OFF-TRUCK KITS... Headgear and T-Frame... Hydraulic Unit...8 Cover Assembly... 0 Lift and Angle Rams... Hoses and Fittings... Electrical Components... Vehicle-Side Wiring Diagram... Headlamp Kit... 4 Lit. No. 8504, Rev. 00 December 5, 0
Blade Components 9-/' Shown 8 5 4 40 4 5 4 0 9 0 5 0 8 7 9 0 4 8 9 7 4 44 45 4 47 4 7 Lit. No. 8504, Rev. 00 4 December 5, 0
4485-/4495-/44775-/44785-/44795- XtremeV Blade Components Part Number 7-/' 8-/' 9-/' Item Description SS MS SS MS SS Moldboard Kit DS 448 4484 448 4488 4480 Moldboard Kit PS 448 4485 4487 4489 448 Frame, Base Angle & Springs DS 44745 4474 44747 4 Frame, Base Angle & Springs PS 44748 44749 44750 5 Flexible Blade Guide Set " 795 /8" Cutting Edge Kit w/fasteners 44740-4474- /" Cutting Edge Kit w/fasteners 4474-4474- 44744-7 Center Cutting Edge Kit w/fasteners 44894-8 Center Cutting Edge DS 4489-9 Center Cutting Edge PS 44890-0 /8" Cutting Edge 4489-44897 /" Cutting Edge 4499-44997 44898 Back Drag Edge Kit 448-448- 448- Base Angle DS 4040 404 440- Base Angle PS 404 404 44-4 Snow Control 44570 4457 5 Blade Wing Extension Kit 440- Blade Stop Kit 4447 7 Outrigger 440 8 Rubber Defl ector Kit 4470 9 Label Warning/Caution, Snowplows 59900 0 Label Identity, STORM GUARD (MS Moldboards Only) ns Label FISHER Splatter, -/4 x 4-/ 08 ns Label Identity, XtremeV 4444 ns Blade Label Kit V-Plows 4490 MS = Mild Steel SS = Stainless Steel ns = not shown = Accessory Only Springs and Fasteners Qty Qty Item Part Description 7-/' 8-/' 9-/' Item Part Description 7-/' 8-/' 9-/' 0 74 x.75 Clevis Pin w/cotter 8 8 4 /8- Hex Locknut 4408 V-Plow Pivot Pin 9 For Mild Steel Moldboards 8 8 9007 /4 x -/4 Cotter Pin 8 8 8 9540 For Stainless Steel Moldboards 8 8 8 557 5/8- x Carriage Bolt G5 4 4 4 4 45 Removable Spring Assembly 4 4 4 97 5/8- Hex Locknut GB 4 4 4 4 40905 Shoulder Bolt w/locknut 4 4 5 45* /8- x -/4 Hex Cap Screw G5 44 450 Removable Spring Bar 4 4 9* /8- Hex Locknut GB 45 08 /4 x -/4 Pin 4 4 7 97 5/8 Flat Washer Type A Narrow 4 4 4 4 09 Removable Spring Disc 4 4 8 9009 /- x 4-/ Hex Cap Screw G5 47 5 Trip Spring 4 4 9 95 /- Hex Locknut GB ns 447 Bolt Bag Cutting Edge Kits 40 /8- x Button Cap Screw (one side 5 sets of fasteners) 9804 For Mild Steel Moldboards 8 8 ns 44790 Bolt Bag Rubber Defl ector 9805 For Stainless Steel Moldboards 8 8 8 ns = not shown = Accessory Only * = packed with headgear G = Grade Lit. No. 8504, Rev. 00 5 December 5, 0
Headgear and T-Frame Components 49 8 9 48 7 44 4 4 0 9 5 4 4 4 5 7 47 45 4 8 0 4 40 4 8 0 7 50 4 7 9 9 0 8 5 7 8 7 5 0 4 5 Lit. No. 8504, Rev. 00 December 5, 0
XtremeV Headgear and T-Frame Components Item Part Qty Description Item Part Qty Description 44558- Headgear 9 44555- T-Frame 850- Lift Arm Service Kit Yellow 0 4455- Push Assembly 750- Lift Arm Service Kit Silver 50 Stacking Stop Short (shown) 989 Label SECURITY GUARD 44554 Stacking Stop Long (not shown) 4 777 Nameplate Minute Mount 9 Clevis Pin Kit 5 899 Stop Link Kit A48K U-Bolt Assembly Packet 907 5/8 x -5/8 Clevis Pin Kit HT G8 4 495 Spring/U-Bolt/Link Kit 7 74 Jack 5 7074 Spring 8 7K Bushing Kit (pkg of ) 94 /8- Hex Nut G5 9 489K /4 x -7/8 Machine Pin Packet 7 840 Quick Link 0 9058 5 5/ x -/4 Cotter Pin 8 77K Clamp Loop Kit 748 Handle-Link Arm Assembly 9 99 Round Flat Washer 795 Flexible Blade Guide Set " 40 777K Step Pin Kit 745 Label Attach/Detach MM Headgear 4 900 /4 x -/ Cotter Pin 4 7K Wire Cam Kit DS 4 74K Handle Kit 5 77K Wire Cam Kit PS 4 900 4 /8- x Carriage Bolt G5 7478 Jack Lock 44 45 /8- x -/4 Hex Cap Screw G5 7 74 Compression Spring, /4 OD x -/ 45 9 4 /4-0 x -/ Carriage Bolt G5 8 78K Connecting Pin Kit ns 90459 4 /4-0 x -/ Hex Cap Screw G5 9 8 Compression Spring, ID x -/ 4 98 4 /4-0 Hex Locknut GB 0 8 x -5/ Pin 47 0 4 x 4-/4 Clevis Pin 905 4 /8 Flat Washer Type A Wide 48 9570 x -5/ Clevis Pin HT 990 /8 x Cotter Pin 49 44570* Snow Control, 7-/' and 8-/' 7K- Stop Clip Kit 4457* Snow Control, 9-/' 4 755 Handle Cover Kit 50 48847 Label InstaLock Double-Acting 5 745 Link Arm Cylinder 9004 /8- x Hex Cap Screw G5 5 40 x -/4 Clevis Pin Kit 7 9 /8- Hex Locknut GB ns 79-5/ Grade 4 Chain Bag 8 4408 V-Plow Pivot Pin ns = not shown * = packed with blade HT = Heat Treated G = Grade Four /4-0 x -/ Hex Cap Screws (PN 90459) are required when pairing T-frame (PN 44555-) with a push assembly with round holes. Lit. No. 8504, Rev. 00 7 December 5, 0
Hydraulic Unit Components 4 5 7 8 7 5 8 9 4 4 4 0 9 5 5 0 4 5 Lit. No. 8504, Rev. 00 8 December 5, 0
440 Hydraulic Unit XtremeV Item Part Qty Description Item Part Qty Description 77- Breather Pressure Control 8 94 4 8-8 x /8 Tapping Screw 447- Reservoir Kit 9 5 Quill Assembly 5/-4 Thread 07 4 0-4 x 5/ Machine Screw 4857 Quill Assembly /-0 Thread 4 9079 Plug, Square /8 NPTF 0 4444 Plug, Hex Socket 4 M ORB 5 59 O-Ring -50 79K- -/ Relief Valve Kit ( sets) 7897 Magnet 447 Relief Valve Kit ( sets) 7 90080 5 5/-8 x -/ Hex Cap Screw G5 44-4 Check Valve CV08-0 8 449- Pump Kit 4 990 4 Plug, Hex Socket M ORB 9 78- Suction Filter 5 9077 O-Ring -0 0 574 O-Ring -0 908 5 /4-0 x Socket Cap Screw 55 Pump Shaft Seal ns 9099 /4-0 x /4 Hex Washer-Head 500K- Motor Assembly 4-/" Thread-Rolling Screw 79K- Coil With Spade Terminals ns 44 /4-0 x / -Lobe Round Washer 4 44 5 Valve SVCV08-0 w/nut Head Screw (pkg of 5) 5 74K- 4 Valve SV08-004 w/nut ns 4455 /4-0 x 5/8 Hex Washer-Head 445 Valve SF08-05 w/nut Thread-Rolling Screw 7 449 4 Valve Lock Ring w/screw O-Ring Service Kits 7K- Back-Up/O-Ring Kit (Does not 4959- Seal Kit, Valves SV08-0,,, contain O-rings for cartridge valves.) 40, 4 and SVCV 08-0 4958- Seal Kit, Valves SV08-004, CV08-0, SF08-05 ns = not shown G = Grade Lit. No. 8504, Rev. 00 9 December 5, 0
Hydraulic Unit Cover Assembly 5 9 4 8 7 444 Cover Assembly Item Part Qty Description Item Part Qty Description 445 Top Retainer Ring 440 Cover Side 0 44 Bottom Retainer Ring 7 4404 Cover Side 04 44 /4-0 x / -Lobe Round Washer- 8 440 Label Information (S S) Head Screw (pkg of 5) w/8" Cable Tie 9 449 Label Information (S4 S) 4 Cover Side 0 ns 5 Cable Tie 4" 5 Cover Side 0 ns 4445 Label XtremeV Hydraulic Unit ns = not shown Lit. No. 8504, Rev. 00 0 December 5, 0
Lift and Angle Ram Components 500K Lift Ram Assembly -/ x 0 Item Part Qty Description 08K Split Bearing 557 Spacer 48985 Gland Nut Assembly 4440 Angle Ram Assembly -/4 x DA Item Part Qty Description 444 Seal Kit -/4 DA Ram 48985 Gland Nut Assembly Hoses and Fittings From Lift Ram From Driver-Side Rod (Front) From Driver-Side Base (Rear) 7 9 4 5 From Passenger- Side Base (Rear) 4 8 From Passenger- Side Rod (Front) 5 Hoses and Fittings Item Part Qty Description Item Part Qty Description 559 Hose, /4 x w/f JIC Ends 7 57 Elbow, 45 M JIC/ M ORB 559 Hose, /4 x 4 w/f JIC Ends 8 44 Elbow, Extra Long 90 4448 Hose, /8 x 4 w/f JIC Ends M JIC/ M ORB 4 445 Hose, /8 x 8 w/f JIC Ends 9 4445 Drain Cap, F JIC 5 5599 Hose, /4 x w/f JIC Ends ns 58 Hose Wrap, Polyethylene 575 8 Elbow, 90 M JIC/ M ORB ns 9804 /8- x Button Cap Screw F = Female ns = not shown M = Male Lit. No. 8504, Rev. 00 December 5, 0
Electrical Components 8 9 7 4 5 Plow-Side Electrical Components Item Part Qty Description Item Part Qty Description 858 Plow Control Harness, 8-Solenoid 8 4454- Plow Module 907 Cable Assembly 8" 9 4455 /4-0 x 5/8 Hex Washer-Head 405 Snowplow Battery Cable Thread-Rolling Screw 4 490 Motor Relay Kit FLEET FLEX ns 884K Cable Boot 5 9099 /4-0 x /4 Hex Washer-Head ns 89K Dielectric Grease (pkg of ) Thread-Rolling Screw ns 4 Fuse, 4-amp Mini Automotive 858- Plow Control Harness, -Solenoid Blade-Style (for items and ) 7 4408 Spacer Module Vehicle-Side Electrical Components * 404 Vehicle Battery Cable ns 89K Plug Cover * 8587 Vehicle Control Harness * For diagram see Vehicle-Side Harness Diagram. ns = not shown Lit. No. 8504, Rev. 00 December 5, 0
Vehicle-Side Harness Diagram RED Factory Vehicle Harness Battery BLK Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps RED Vehicle Battery Cable Vehicle Control Harness Vehicle Lighting Harness (-Pin) Turn Signal Configuration Plug Typical Plug-In Harness 0.0-Amp Fuses (Snowplow Park/Turn & Snowplow Control) Park/Turn Lamps To Snowplow Control To Switched Accessory Fire Wall BAT -Port Module (Non-DRL or DRL) Factory Vehicle Harness Lit. No. 8504, Rev. 00 December 5, 0
Headlamp Kit 8 5 7 4 8800 Headlamp Kit H9/H (Pair) Item Part Qty Description Item Part Qty Description 880 Headlamp Service Kit H9/H PS 8807 Harness Service Kit H9/H ns 880 Headlamp Service Kit H9/H DS Item 880/880 Headlamp Service Kit H9/H PS/DS 880 Rear Cover Kit H9/H PS 88 H Headlamp Bulb Service Kit ns 88 Rear Cover Kit H9/H DS 7 8809 H9 Headlamp Bulb Service Kit 4 8804 Mounting Hardware Kit H9/H 8 8808 Cover Screws Service Kit H9/H 5 Park/Turn Bulb (Trade No. 457NAK) (pkg of 4) ns = not shown DS = Driver's Side PS = Passenger's Side Lit. No. 8504, Rev. 00 4 December 5, 0
Lit. No. 8504, Rev. 00 5 December 5, 0
Copyright 0 Douglas Dynamics, LLC. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, fi lm or other distribution and storage media, without the written consent of Fisher Engineering. Authorization to photocopy items for internal or personal use by Fisher Engineering outlets or snowplow owner is granted. Fisher Engineering reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifi cations used. Fisher Engineering or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. Fisher Engineering offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, LLC: FISHER, Insta-Act, Minute Mount, SECURITY GUARD, STORM GUARD, XtremeV. Printed in U.S.A. Lit. No. 8504, Rev. 00 December 5, 0