Illustrated Parts Guide DSD EDGE 120VAC. Page 1 of 32

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Transcription:

Illustrated Parts Guide DSD EDGE 120VAC Illustrated Parts Guide Page 1 of 32

This document is designed to provide a quick reference to the major replacement parts and components for the DSD EDGE. Parts listed in this document are subject to change. To order parts or place a Technical Service call contact Medivators Technical Assistance Center at 800 444 4729 option 2. Page 2 of 32

Electronic Circuit Boards & Accessories Pg # Item Part Number PC Boards CPU with Temperature Monitor 36030 068 Digital I/O MB01 0017 Sensor MB01 0018 Leak Tester (S.I.T.) MB01 0020 Control Panel 36030 066 Key Pad Only 36030 067 Valve Drive MB01 0019 5VDC Power Supply MS06 0003 24VDC Power Supply MS06 0005 Cables Digital Output / Sheath / Sensor MC08 0510 CPU / Valve / Do Ribbon MC08 0511 Valve Board Interconnect MC08 0512 Control Panel Bus Line MC08 0508 Main Harness Side A MH05 0039 Main Harness Side B 78398 871 Fuses Main fuse 1 ½ Amp MF02 0004 Valve Drive Board Fuses F1 3.15 Amp (110v) MF02 0014 F2 5 Amp (110v) MF02 0017 F3 3.15 Amp(110v) MF02 0014 Page 3 of 32

Main Electronic Panel Assembly 78400 506 36030 068 CPU board Valve Drive Boards MB01 0019 Only B side has the jumper installed MC08 0511 Ribbon cable MC08 0512 Ribbon Cable 1.5 Amp Fuse MF02 0004 5 VDC Power Supply MS06 0003 5/24 VDC Harness MH05 0053 24 VDC Power Supply MS06 0005 Page 4 of 32

Close up of fuses F1 (Valves) 3.15 amp fuse MF02 0014 F2 (Pump/Comp) 5 amp MF02 017 F3 (Heater) 3.15 amp fuse MF02 0014 Page 5 of 32

Digital I/O Board MB01 0017 Secondary electronic assembly: ASM1-0090 Sensor Board MB01 0018 Digital output sheath cable MC08 0051 Leak tester board (S.I.T) MB01 0020(S.I.T. Sheath Integrity Test) Leak Test Harness MH05 0044 Leak Test Board showing cables MH05 0044 includes BOTH black cables Page 6 of 32

Leak Test Assembly 78399 461 Barbed connector MC10 0019 Pump Assembly ASM1 0096 Check valve 41600 139 Connector MA01 0048 Page 7 of 32

DSD EDGE FRONT VIEW Left Lid DSD 1065 Center Console 78400 509 Printer Cover MD01 0008 Left Lid DSD 1066 Control Panel 36030 067. Keypad only 36030 066 Lid Sensors & Magnet ASM1 0105 Not sold separately Disk Tumbler Door Lock ML05 0000 Locking Clip (inside door) ML05 0001 Key Only MK02 0000 Left Door Medivators Embossed 78400 583 includes hinges Right Door 78400 584 Includes Hinges Leveling feet: Front ML07 0002 Rear ML07 0001 Page 8 of 32

DSD Top View Gas Springs 47049 201 Stainless steel. Only Stainless steel gas springs are to be used with DSD EDGE Page 9 of 32

Upper Basin Top View Leak tester Connector MC07 0020 Bulkhead Leak Tester Connector MC10 0030 Basin Level Sensor ASM1 0104 Basin Bridge Thermistor MT10 0501 Basin Connector MC07 0002 Basin Level Sensor Cover MC13 0015 Drain Screen 72233 163 Correct orientation of Basin Sensor Cap Page 10 of 32

Basin, view from bottom Medium Drain Tubing MT01 0015 Female CPC Connector MC07 0014 Male CPC Connector to go with connector shown MA01 0026 MB03 0001 Basin Level sensor MW02 0008 MO01 0005 MN03 0009 Goes on top side of basin ME01 0030 Elbow Goes on Bottom side of Basin MC07 0002 Basin connector MA01 0049 Connector under basin THESE ITEMS ARE THE HARDWARE AND GASKET SET TO HOLD THE BASIN LEVEL SENSOR Page 11 of 32

¾ Drain manifold A & B sides 78400 654 Valve rebuild kit 78400 658 Sample port manifold block See page 14 O ring 43100 224 (not shown) Manifold (white part, no valves or other parts). 78400 663 O ring (not shown) MO01 0004 Strainer filters and caps 43100 222. Strainer filter only 43100 254 Front view Valve rebuild kit 78400 659 Street Elbow 47509 045 Reducer MR02 0012 Elbow and fitting ME01 0028 Adaptor MA01 0014 Elbow ME01 0028 Back view Page 12 of 32

Valve Rebuild kits All Valve Rebuild Kits Include parts pictured here: O ring, Valve (as shown) and spring Valve Rebuild kit 78400 659 (for valve 9) Valve Rebuild kit 78400 658 (for valve 11) Page 13 of 32

Basin Manifold Elbow Elbow 75227 392 This side faces the drain manifold 78400 419 MO01 0004 O Ring (fits in grove on manifold) Spacer 75227 610 fits in this grove, the bevel edge facing away from the elbow Page 14 of 32

Coil for valve 9 & 11 78400 321 Note: The part number on the valve is a manufacturing number only. Order the valve using the 78400 321 part number Page 15 of 32

Manifold Assembly Sample Port 78400 313 O ring 43100 224 Elbow 47509 605 Valve 41013 000 Straight Adaptor MA01 0014 Elbow ME01 0028 Strainer Assembly 43100 222. Screen Only: 43100 254 Strainer Assembly 43100 222 43100 222 comes with items shown. Screen only 43100 254 Page 16 of 32

Elbow fittings on valve 9 Street Elbow 47509 045 Reducer MR02 0012 Elbow and fitting ME01 0028 Page 17 of 32

A side main module assembly 78400 434 Tee Fitting MT02 0017 Air Valve tubing: Black MT01 0025 Orange 47509 390 Air/ Valve Manifold 4 station MM01 0028 Flow Sensor ASM1 0098 Main Manifold 6 station 78400 455 Flow Sensor #2 35548 063 Coupling MA01 0049 Elbow ME01 0026 Coupling 47502 004 Flow Sensor 78400 440 Large Tubing MT01 0024 Fitting MC07 0007 Regulator Assembly 78400 441 Regulator MR01 0001 Gauge MG01 0000 Connector MA01 0076 Coupling 47509 623 Elbow ME01 0026 Bleed Valve MN01 0032 Adaptor MA01 0049 Pump Head 78399 216 Adaptor MA010049 Elbow ME01 0026 A Air compressor Assembly ASM1 0078. Regulator and gauge part of assembly Raw Compressor Page 18 of 32 Disinfectant pump assembly for ether A or B side 78400 685 Barbed Adaptor MC07 0021

Side B Assembly 78400 435 Air/Valve Manifold 6 Station MM01 0035 Main Manifold 78400 455 Flow Sensors ASM1 0098 Manifold 2 station 78400 457 Flow Sensor 78400 440 Regulator Assembly 78400 441 Inlet Water Connector MC07 0015 Adaptor MA01 0049 Isolation Valve Assembly 78400 438 Pump Head Replacement 78399 216 Pump Assembly. Same for A and B side. 78400 684 B Side Air Compressor Assembly ASM1 0111 Filter Connector 47509 453 HLD Filter Connector MC07 0015 Page 19 of 32

Main 6 Valve Manifold 78400 455 (Includes all items pictured on this assembly) Page 20 of 32

Breakdown Of Main 6 Valve Manifold 78400 455 Check Valve Kit MK01 0068 (check valve and O rings) Screw MS05 0083 Main manifold base TBD. NOT SAME AS DSD 201 Main manifold inlet base 75227 516 Page 21 of 32

Pneumatic Valve Assembly Valve block assy with straight connections 41600 123 Screw: MS05 0055 Holds valve to manifold Valve seal kit 78398 538 Contains: 4 Seals, 4 Screws Tube of Loctite Valve Stem Wrench (not shown) MW03 0002 Valve block assy with angled connection 41600 124 Elbow: ME01 0033 Page 22 of 32

Alcohol / Detergent Valves Wiring Harness: 43580 100 Coil MV01 0032 Valve: includes seal MV01 0034 Valve seal MV01 0035 Retaining nut MN03 0020 Screw: MS05 0084 Page 23 of 32

CONTROL PANEL 36030 067 Includes Display PCB on back Touch pad only 36030 066 Cable with ferrite 37590 435 Page 24 of 32

Sample Ports Stainless steel spacer washer 95520 041 (not shown) O ring 43100 231 Page 25 of 32

Sensor (used on A (left) and B (right side)) 45040 028 Mixing Manifold 78400 310 Fitting 47509 604 Temp Sensor 35548 060 Tubing MT01 0024 Tubing MT01 0026 Page 26 of 32

Isolation Valve Assy. 78400 438 Air Valve 41600 266 Tubing MT01 0026 Connector 47509 623 Isolation Valve 41600 237 Page 27 of 32

Air Tank Assembly 78400 475 (includes box for safe shipment) Adapter MA01 0076 Tee MT02 0017 Pressure Switch 35548 068 Check Valve MV01 0027 Adapter MA01 0076 Elbow ME01 000027 Elbow (2x) ME01 0026 Air Filter 43100 226 Adapter MA01 0067 Valve (includes coil) 41600 262 Logic Timer (includes cable) 37590 464 Pressure Relief MV01 0038 Page 28 of 32

SSG Unit 78400 304 Front View Dosing Assembly system 78400 348 Screws 3 0 332 Tubing 3/16 3 2 217 Page 29 of 32

Dosing Assembly unit Pump Motor 41600 189 Dosing Unit PCB 70209 152 Not shown: Dosing reservoir 78400 133 O ring for between pump and reservoir 43100 155 Spring for check valve on reservoir 47049 415 Check valve ball on reservoir 47049 416 Communication cable (SSG to CPU) 37590 406 Page 30 of 32

SSG Back Side Views Connector 47509 601 Valve 41600 252 SSG 24V Power supply 38010 022 Page 31 of 32

NOTES: Page 32 of 32