November 15, 013 Lit. No. 305, Rev. 0 SPEEDWING Snowplow Model 8600SW Blade Crate Assembly 5751 Big Box Assembly 5756 Parts List This Parts List is for BLIZZARD SPEEDWING snowplows with serial numbers beginning with 100 and higher. A DIVISION OF DOUGLAS DYNAMICS, LLC
BLADE COMPONENTS... OFF-TRUCK COMPONENTS...8 Pivot Beam, Light Tower and A-Frame...8 Hydraulic Unit... 1 Lift and Angle Rams... 1 Hoses and Fittings... 1 Electrical Components... 15 Vehicle-Side Wiring Diagram 3-Port, -Plug System... 16 Headlamp Kit... 17 Lit. No. 305, Rev. 0 3 November 15, 013
Blade Components 6 5 1 33 7 0 18 9 10 11 1 13 35 3 8 0 1 19 5 9 8 17 30 31 19 3 3 7 1 15 6 5 3 16 8 = Accessory Only Lit. No. 305, Rev. 0 November 15, 013
391 Moldboard Assembly Item Part Qty Description 1 387 1 Moldboard (w/labels) 9799 1 Moldboard Cutting Edge Kit 3 63986 8 5/8-11 x -1/ Carriage Bolt G5 91337 1 5/8-11 Hex Locknut GB 5 53595 HD Plow Shoe Assembly 6 6005 1-1/8 ID x 1-5/8 OD x 1-1/ Spacer 7 9119 3 Flat Washer, Special 8 93010 7/16 x 1-3/ Linchpin 9 B6109 1 Blade Guide Assembly 10 689 5/16-18 x 1 Hex Cap Screw G5 11 9133 5/16-18 Hex Locknut GB 1 91 1 Label Moldboard Wing DS ns 9 1 Label Moldboard Wing PS 13 385 1 Wing DS 1 383 1 Wing Cutting Edge Kit (both DS and PS) 15 93 1/ x 1 Coiled Spring Pin 16 397 Spring Guide Pin Kit 17 39 1 Spring Guide DS 18 393 1 Spring Guide PS 19 75 Compression Spring 0 9593 Label Multiple Pinch Points 1 956 Label Crush Hazard 93 1 Label POWER HITCH Attach/Detach 3 396 Hinge Pin Kit B63175 1 Label, Center Moldboard (BLZ 1085) 5 B6161 Plug, Ø1.00 Finishing 6 386 1 Wing PS 7 59900 1 Label Warning/Caution, Snowplows 8 90576 1 5/8 Hardened Flat Washer 9 557 6 5/8-11 x Carriage Bolt G5 30 6639 3/8-16 x 1-1/ Hex Cap Screw G5 31 91333 3/8-16 Hex Locknut GB 3 395 Bumper Kit 33 38 1 Defl ector Kit 3 37 1 Back Drag Edge 35 358 Wear Strip Wing Top ns B5093 1 Snowplow Airfoil ns = not shown = Accessory Only G = Grade Lit. No. 305, Rev. 0 5 November 15, 013
Blade Components 6* 3 8 5 7 1 * Pins used to lock wings in straight position. Lit. No. 305, Rev. 0 6 November 15, 013
Blade Components Item Part Qty Description 1 B61615 3/-10 Hex Jam Nut B6133 3/-10 Hex Nut 3 90576 5/8 Hardened Flat Washer 389 Cable Assembly w/hardware (incl. items 1,, 5 and 7) 5 B61563 0.65 x.33 Clevis Pin 6 738 3/ x 9 Clevis Pin 7 90601 1/ x 1-1/ Cotter Pin 8 9196 1/8 Hairpin Cotter Lit. No. 305, Rev. 0 7 November 15, 013
Pivot Beam, Light Tower and A-Frame Components 1 6 11 10 3 1 8 7 59 57 58 30 16 17 15 17 15 35 15 17 0 1 36 3 15 33 5 16 9 75 76 33 77 37 9 19 68 6 8 70 63 1 3 5 6 8 66 65 7 67 3 31 13 71 7 73 1 18 15 1 13 60 0 8 56 51 6 38 7 39 5 33 8 5* 5* * Included in Undercarriage Kit only when necessary (determined by vehicle type and model). 53* Lit. No. 305, Rev. 0 8 November 15, 013
Pivot Beam, Light Tower and A-Frame Components Item Part Qty Description Item Part Qty Description 1 91337 5/8-11 Hex Locknut GB 19 058 1 Module Mounting Plate Kit 1138 1 Pivot Beam 1 69689 1 Label SECURITY GUARD 3 3039 Trip Spring 8 91333 11 3/8-16 Hex Locknut GB 50655 Eyebolt Kit 9 1117 1 Draw Latch Assembly 5 388 Pivot Bushing Kit 37 11-1 1 Light Tower, Upper 6 9090 5/8-11 x Eyebolt G 38 115-1 1 Light Tower, Lower 7 6639 3/8-16 x 1-1/ Hex Cap Screw G5 39 91338 5 3/-10 Hex Locknut GB 9 136 1 A-Frame 0 119-1 Hitch Pin Kit 10 116 1 Pivot Bolt Kit 9001 8 3/16-16 x 1 Carriage Bolt G5 11 6699 1 1-8 x 9 Hex Cap Screw G5 Special 137 1 Mount Adapter Assembly 1 9130 1 1-8 Hex Locknut GB 5* 631 Spacer 13 11 Pin Kit 53* 051 Height Adjustment Plate Tall 1 6816 1 x Clevis Pin G5 5* 0515 Height Adjustment Plate Short 15 91911 7 5/3 x 1-1/ Cotter Pin 56 0517-1 Receiver Hardware Kit 16 057 3 Ram Pin Kit 57 878 1 Cover Assembly 17 058 3 1 x 6-1/ Clevis Pin 60 807 1 Label, POWER HITCH Switch ID 18 1096 Ram Assembly 1-3/ x 11-3/8 63 9803 3 3/8-16 x 1 Button Flange Cap Screw Item 9 1117 Draw Latch Assembly 15 91911 5/3 x 1-1/ Cotter Pin 3 110 1 Draw Latch Hook 17 058 3 1 x 6-1/ Clevis Pin 35 1105 1 Draw Latch 0 0660 Spring 36 8986 1 3/ x 5-3/8 Clevis Pin HT 30 1095 1 3-1/ x 5-1/ Ram Assembly 1 9119 3 Flat Washer Special 33 9117 1 3/ Flat Washer Narrow Item 137 Mount Adapter Assembly 33 9117 3/ Flat Washer Narrow 8 669 3/-10 x -3/ Hex Cap Screw G5 39 91338 3/-10 Hex Locknut GB 51 1 1/8 x 1-9/16 R-Pin Cotter 5 1 Mount Adapter 7 3133 3/ Narrow Washer 6 096 3/ x -3/8 Clevis Pin Item 57 878 Cover Assembly 1 Cover 59 81 1 Label Information, BD SW 58 B6168 3/8-16 Clamping Knob Item 7 8731 Stand Assembly DS 3 761 1 Compression Spring 65 67636 1 Stand Lock Spring 8733 1 Handle DS 66 8715 1 Stand Return Spring 5 8730 1 Stand DS 67 67700 1 3/16 x 1-1/ Roll Pin 7 878 1 Stand Shoe 68 9061 1 1/-0 x 3/ Hex Cap Screw G5 31 066 1 Stand Pin 70 1101 1 1/-0 x -1/ Hex Cap Screw G8 6 69685 1 Stand Plunger Cap 71 91331 1/-0 Hex Locknut GB G = Grade HT = Heat Treated * The height adjustment plates are not included in the Crate Assembly Box, and are not required for all applications. When required, the correct plates are packaged and sold with the Undercarriage Kits. Continued on next page Lit. No. 305, Rev. 0 9 November 15, 013
Pivot Beam, Light Tower and A-Frame Components Item Part Qty Description Item Part Qty Description Item 73 873 Stand Assembly PS 3 761 1 Compression Spring 65 67636 1 Stand Lock Spring 6 879 1 Stand PS 66 8715 1 Stand Return Spring 7 878 1 Stand Shoe 67 67700 1 3/16 x 1-1/ Roll Pin 31 066 1 Stand Pin 68 9061 1 1/-0 x 3/ Hex Cap Screw G5 3 873 1 Handle PS 70 1101 1 1/-0 x -1/ Hex Cap Screw G8 6 69685 1 Stand Plunger Cap 71 91331 1/-0 Hex Locknut GB Item 75 8556 Transport Pin Kit 33 9117 1 3/ Flat Washer Narrow 77 9196 1 1/8 Hairpin Cotter 76 6335 1 3/ x 6 Clevis Pin G = Grade HT = Heat Treated Lit. No. 305, Rev. 0 10 November 15, 013
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Hydraulic Unit Components 8 17 31 7 0 19 18 15 30 9 1 6 5 3 1 9 8 10 16 11 7 5 6 1 3 Lit. No. 305, Rev. 0 1 November 15, 013
110 Hydraulic Unit Item Part Qty Description Item Part Qty Description 1 878 1 Breather 19 903 1 Motor Relay Kit, FLEET FLEX 879 1 Reservoir Kit 0 9099 1/-0 x 1/ Hex Washer-Head 3 66607 10- x 5/16 Machine Screw Thread-Rolling Screw 9079 1 Plug, Square 3/8 NPTF 1 887 1 Check Valve 5 66519 1 O-Ring -50 888 1 Valve, -Way NC w/rev Flow 6 73897 1 Magnet 3 889 1 Valve, -Way, 3-Position 7 90080 5 5/16-18 x -1/ Hex Cap Screw G5 891 1 Valve, -Way, 3-Position 8 567 1 O-Ring 013 Closed Center 9 66515 1 Pump Shaft Seal 5 989 1 Plow Control Harness, 3-Coil ns 830 1 Seal Repair Tool Kit w/seal 6 9851 1 Plow Control Harness, -Coil 10 987 1 Hydraulic Pump Kit 7 9071 1 Vehicle Battery Cable 8" 11 881 1 Filter 8 895 1 Snowplow Battery Cable 1 883 1 Relief Valve (1 set) 9 1139 1 Manifold Assembly w/o Valves 15 81 1 Stem Assembly Needle Valve 30 1091 1 Relief Valve Kit 16 3 1 Plug, Hex Socket M ORB 31 B6030 Counterbalance Valve Kit 17* 5636 1 Bearing Sleeve ns 3 Fuse, 5-Amp Mini Automotive ns 88 1 Bearing Repair Tool Kit w/bearing Blade-Style (for items 5 and 6) 18 885 1 Motor O-Ring Service Kits 8301 O-Ring Kit 8310 Seal Kit, -Way Valves 8309 Seal Kit, 3-Way & -Way Valves Item 9 1139 Manifold Assembly w/o Valves 3 66607 10- x 5/16 Machine Screw 1 883 1 Relief Valve (1 set) 5 66519 1 O-Ring -50 15 81 1 Stem Assembly Needle Valve 8 567 1 O-Ring 013 16 3 1 Plug, Hex Socket M ORB 9 66515 1 Pump Shaft Seal 17* 5636 1 Bearing Sleeve ns = not shown G = Grade * Use 88 tool to install. Go to www.blizzardplows.com for hydraulic unit service information and specifi cations. Lit. No. 305, Rev. 0 13 November 15, 013
Lift and Angle Ram Components 1 1 1095 Lift Ram Assembly 3-1/ x 5-1/ Item Part Qty Description 1 8358 1 1-1/ Gland 1098 1 Seal Kit 3-1/" DA Ram 1096 Angle Ram Assembly 1-3/ x 11 Item Part Qty Description 1 5003 1 1-3/ Gland 1097 1 1-3/ Seal Kit Go to www.blizzardplows.com for hydraulic unit service information and specifi cations. Hoses and Fittings To Lift Ram Rod End 6 To Lift Ram Base End 3 1 To DS Angle Ram 5 To PS Angle Ram Hoses and Fittings Item Part Qty Description Item Part Qty Description 1 109 1 Hose, 1/ x 18 w/f JIC Ends 5 057 1 Elbow, Extra Long 90 0570 Hose, 1/ x w/f JIC Ends 6 M JIC/ 6 M ORB 3 0569 1 Hose, 1/ x 16 w/f JIC Ends 6 1093 1 Elbow, 5 6 M JIC/ M ORB 0571 6 Elbow, 90 6 M JIC/ 6 M ORB F = Female M = Male or Metric Lit. No. 305, Rev. 0 1 November 15, 013
Electrical Components 1 3 5 7 8 6 Plow-Side Electrical Components Item Part Qty Description Item Part Qty Description 1 35-3 1 Plow Module 6 0576 1 Toggle Switch 355 1/-0 x 5/8 Hex Washer-Head (MOM-ON, OFF, MOM-ON) Thread-Rolling Screw 7 859 Switch Boot 3 91331 1/-0 Hex Locknut GB 8 616 1 Cable Boot 89 5 Coil w/wire Leads 5 0575 1 Toggle Switch (MOM-ON, OFF, ON) Vehicle-Side Electrical Components * 01 1 Vehicle Battery Cable ns 835 Plug Cover * 8587 1 Vehicle Control Harness ns = not shown G = Grade * For diagram see Vehicle-Side Harness Diagram. Lit. No. 305, Rev. 0 15 November 15, 013
Vehicle-Side Harness Diagram 3-Port, -Plug System Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps Factory Vehicle Harness Battery Vehicle Control Harness Vehicle Lighting Harness (11-Pin) Turn Signal Configuration Plug Typical Plug-In Harness 10.0-Amp Fuses (Snowplow Park/Turn & Snowplow Control) Park/Turn Lamps To Snowplow Control RED To Switched Accessory Fire Wall BLK RED Vehicle Battery Cable BAT 3-Port Module Factory Vehicle Harness Lit. No. 305, Rev. 0 16 November 15, 013
Headlamp Kit 7 6 5 1 8 3 8800-1 Headlamp Kit (Pair) Item Part Qty Description Item Part Qty Description 1 8801-1 1 Headlamp Service Kit, DS 5 Park/Turn Bulb (trade no. 157NAK) ns 880-1 1 Headlamp Service Kit, PS 6 8806 H13 Headlamp Bulb Service Kit 8803-1 Rear Cover Kit (fi ts - or 3-screw) 7 8808-1 Cover Screws Service Kit (pkg of 3) 3 880 Mounting Hardware Kit 8 813K 1 Harness Service Kit 8805 Park/Turn Socket Service Kit ns = not shown Lit. No. 305, Rev. 0 17 November 15, 013
Blizzard PO Box 5038 Milwaukee, WI 53-9538 www.blizzardplows.com A DIVISION OF DOUGLAS DYNAMICS, LLC Copyright 013 Douglas Dynamics, LLC. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, fi lm or other distribution and storage media, without the written consent of Blizzard. Authorization to photocopy items for internal or personal use by Blizzard outlets or snowplow owner is granted. Blizzard reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifi cations used. Blizzard or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. Blizzard offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, LLC: BLIZZARD, POWER HITCH, POWER HITCH, SECURITY GUARD, SPEEDWING. Printed in U.S.A. Lit. No. 305, Rev. 0 18 November 15, 013