Haas Factory Outlet USAGE TIME A Division Of Trident Machine Tools, Inc. SERVO: 5907 MOTION: 242 Performance Inspection Report VMC SPINDLE: 1074 RUN: 6047 MACHINE: MM CUSTOMER: Diman Regional Vo Tech TOOL: 9193 S/N: 1058610 DATE: 6/6/2017 VERSION: M15.14A CUSTOMER SIGNATURE C.S.E. SIGNATURE: Jason Knuth 1. POWER INSPECTION GROUNDING: OK OK REQUIRED VOLTAGE - INPUT: PHASE 1-2 213.6 PHASE 1-3 213.4 PHASE 2-3 212.4 VAC VOLTAGE - INPUT: PHASE 1-E 123.7 PHASE 2-E 123.1 PHASE 3-E 123 VAC VOLTAGE - OUTPUT - MAIN TRANSFORMER: 119.6 VAC VOLTAGE - OUTPUT - LV POWER SUPPLY: 5.03 11.98-12.01 VDC VOLTAGE - OUTPUT - SERVO POWER SUPPLY: N/A VDC VOLTAGE - OUTPUT - DC BUSS: 295.1 VDC VOLTAGE - INPUT - SERVO AMP: X 295.1 Y 295.1 Z 295.1 VDC 2. PNEUMATIC INSPECTION SWITCH - PRESSURE - AIR OK OK REPAIR REQUIRED PRESSURE AIR - MAIN: 85 PSI 85 PSI OTHER: PRESSURE AIR - SPINDLE: 17 PSI 17 PSI OTHER: PRESSURE - TRP - PRECHARGE 4 PSI 5 PSI ADJUSTMENT REQUIRED 3. MOTOR RESISTANCE INSPECTION SERVO-ARMATURE: X 4 Y 3.2 Z 1.3 OHM's SERVO - GROUND: X OPEN Y OPEN Z OPEN OHM's SHUTTLE - ARMATURE: 13.2 OHM's SHUTTLE - GROUND: OPEN OHM's TURRET - ARMATURE: 23.9 OHM's TURRET - GROUND: OPEN OHM's REGEN - SPINDLE: 11.3 OHM's REGEN - SERVO: 11.3 OHM's Page 1 of 6
4. LUBRICATION INSPECTION WAYLUBE PRESSURE: 40 psi 41 PSI OTHER: WAYLUBE VOLUME: 3 CC 3.1 CC OTHER: WAYLUBE - SWITCH: OK OK REPAIR REQUIRED WAYLUBE FILTER: OK REPAIR REQUIRED CONDITION - LINEAR RAIL: X OK Y OK Z OK REPAIR REQUIRED CONDITION - BALLSCREW: X OK Y OK Z OK REPAIR REQUIRED 5. TRANSMISSION INSPECTION OIL LEVEL: OK N/A FILLED QTY: OIL CONDITION: OK N/A REPLACEMENT REQUIRED PUMP: OK N/A REPAIR REQUIRED RELAY - GEAR - LOW OK N/A REPAIR REQUIRED RELAY - GEAR - HIGH OK N/A REPAIR REQUIRED SOLENOID - GEAR - LOW OK N/A REPAIR REQUIRED SOLENOID - GEAR - HIGH OK N/A REPAIR REQUIRED SWITCH - GEAR - LOW OK N/A REPAIR REQUIRED SWITCH - GEAR - HIGH OK N/A REPAIR REQUIRED SWITCH - PRESSURE: OK N/A REPAIR REQUIRED MACHINE DOES NOT HAVE A TRANSMISSION 6. SPINDLE INSPECTION TEMP - MAX RPM - 1/2 HR VALUE 97.5 F REPAIR REQUIRED NOISE - 1000 RPM - CW OK OK REPAIR REQUIRED NOISE - MAX RPM - CW OK OK REPAIR REQUIRED NOISE - 1000 RPM - CCW OK OK REPAIR REQUIRED NOISE - MAX RPM - CCW OK OK REPAIR REQUIRED CONDITION - TAPER - I/D OK OK REPAIR REQUIRED METER - LOAD OK OK REPAIR REQUIRED FORCE - DRAWBAR OK 1200 LBS ADJUSTMENT REQUIRED WHILE INSPECTING THE SPINDLE BELTS FOUND THE DRAWBAR RETAINING RING SPRUNG AND BENT. REPLACED RETAINING RING. 7. BELT INSPECTION CONDITION - SPINDLE: OK OK REPAIR REQUIRED TENSION - SPINDLE: OK OK ADJUSTMENT REQUIRED CONDITION - SPINDLE - ENCODER: OK OK REPAIR REQUIRED TENSION - SPINDLE - ENCODER: OK OK ADJUSTMENT REQUIRED Page 2 of 6
8. COUNTER BALANCE INSPECTION DEAD WEIGHT: CHAINS OK N/A REPAIR REQUIRED SPROCKET/PULLEYS OK N/A REPAIR REQUIRED LEAK TEST: FLUID TANK OK N/A REPAIR REQUIRED HOSE OK N/A REPAIR REQUIRED CYLINDER OK N/A REPAIR REQUIRED SWITCH - PRESSURE: OK N/A REPAIR REQUIRED PRESSURE - NITRO: 1 TANK 750 PSI N/A 1150 PSI OTHER: 2 TANK 750 PSI N/A 1150 PSI OTHER: 9. FAN / FILTER INSPECTION FAN PROCESSOR STACK: OK N/A REPAIR REQUIRED FAN - SUPPLY - LOW VOLT: OK N/A REPAIR REQUIRED FAN SERVO: OK OK REPAIR REQUIRED FAN - CABINET: OK N/A REPAIR REQUIRED FAN - VECTOR DRIVE: OK N/A REPAIR REQUIRED FAN SPINDLE MOTOR: OK OK REPAIR REQUIRED FILTER - CABINET: OK N/A REPAIR REQUIRED FILTER - SPINDLE MOTOR: OK N/A REPAIR REQUIRED 10. CABINET INSPECTION CABLES - POWER DIST: SECURE YES LOOSE CABLES - SERVO DIST: SECURE YES LOOSE CABLES - SERVO AMP: SECURE YES LOOSE CABLES - STACK: SECURE YES LOOSE CABLES - I/O PCB: SECURE YES LOOSE CABLES - SPINDLE DRIVE: SECURE YES LOOSE Page 3 of 6
11 COOLANT INSPECTION PROGRAMMABLE COOLANT: OK OK REPAIR REQUIRED PUMP - OUTPUT - STANDARD: OK OK REPAIR REQUIRED PUMP - OUTPUT - TSC: OK N/A REPAIR REQUIRED TSC - DRAWBAR HEIGHT: OK N/A REPAIR REQUIRED TSC - SWITCH - LOW COOLANT OK N/A REPAIR REQUIRED TSC- SWITCH -PRESSURE -OUTPUT: 40 PSI N/A ADJUSTMENT REQUIRED TSC - FILTER - INTAKE - G1: OK N/A REPAIR REQUIRED TSC - FILTER - OUTLET - G2: OK N/A REPAIR REQUIRED PRESSURE - PRECHARGE - TSC: 4 PSI N/A ADJUSTMENT REQUIRED 12.WIPER / COVER INSPECTION CONDITION - WIPER: X - LEFT OK OK REPAIR REQUIRED X - RIGHT OK OK REPAIR REQUIRED Y - FRONT OK OK REPAIR REQUIRED Y - REAR OK OK REPAIR REQUIRED CONDITION - COVER: X - LEFT OK OK REPAIR REQUIRED X - RIGHT OK OK REPAIR REQUIRED Y - FRONT OK OK REPAIR REQUIRED Y - REAR OK OK REPAIR REQUIRED Z - BOTTOM OK OK REPAIR REQUIRED 13. ENCLOSURE INSPECTION AUGER - FORWARD OK OK REPAIR REQUIRED AUGER - REVERSE OK OK REPAIR REQUIRED WORK LIGHT OK OK REPAIR REQUIRED DOOR - ROLLERS OK OK REPAIR REQUIRED WINDOW - DOOR OK OK REPAIR REQUIRED WINDOW - DOOR - SEAL OK N/A REPAIR REQUIRED WINDOW - SIDE - LEFT OK N/A REPAIR REQUIRED WINDOW - SIDE - RIGHT OK N/A REPAIR REQUIRED Page 4 of 6
14. TOOL CHANGER INSPECTION CAROUSEL PLATE - FLATNESS OK OK REPAIR REQUIRED CONDITION - FINGER OK OK REPAIR REQUIRED CONDITION - SLIDING PLATES OK OK REPAIR REQUIRED CONDITION - SLIDING COVERS OK OK REPAIR REQUIRED CONDITION - COVER SPRINGS OK OK REPAIR REQUIRED CONDITION - ROLLERS - SHUTTLE OK OK ADJUSTMENT REQUIRED ORIENTATION - ELECTRICAL OK OK ADJUSTMENT REQUIRED ORIENTATION - MECHANICAL OK OK REPAIR REQUIRED ALIGNMENT - ATC to SPINDLE OK OK ADJUSTMENT REQUIRED RELAY - TC IN OK OK REPAIR REQUIRED RELAY - TC OUT OK OK REPAIR REQUIRED RELAY - TURRET - CW OK OK REPAIR REQUIRED RELAY - TURRET - CCW OK OK REPAIR REQUIRED RELAY - D/B OPEN OK OK REPAIR REQUIRED SOLENOID - D/B OPEN OK OK REPAIR REQUIRED SWITCH - TC IN OK OK REPAIR REQUIRED SWITCH - TC OUT OK OK REPAIR REQUIRED SWITCH - TOOL #1 OK OK REPAIR REQUIRED SWITCH - GENEVA OK OK REPAIR REQUIRED SWITCH - D/B OPEN OK OK REPAIR REQUIRED SWITCH - D/B CLOSED OK OK REPAIR REQUIRED OPERATION - TRP: OK OK REPAIR REQUIRED 15. PENDENT INSPECTION MONITOR DISPLAY OK OK ADJUSTMENT REQUIRED KEYPAD OK OK REPAIR REQUIRED TOOL RELEASE SWITCH - HEAD OK OK REPAIR REQUIRED TOOL RELEASE SWITCH - PENDENT OK OK REPAIR REQUIRED JOG HANDLE OK OK REPAIR REQUIRED JOG HANDLE - REMOTE OK N/A REPAIR REQUIRED LAMP - STATUS - RED OK OK REPAIR REQUIRED LAMP - STATUS - GREEN OK OK REPAIR REQUIRED USB DRIVE OK OK REPAIR REQUIRED COMPUTER PORT - RS232C: OK OK REPAIR REQUIRED SWITCHES: CYCLE START OK OK REPAIR REQUIRED FEED HOLD OK OK REPAIR REQUIRED E-STOP OK OK REPAIR REQUIRED WORK LIGHT OK OK REPAIR REQUIRED CONTROL - ON OK OK REPAIR REQUIRED CONTROL - OFF OK OK REPAIR REQUIRED Page 5 of 6
16. BACKLASH / POSITIONING / REPEATABILITY INSPECTION X AXIS: BACKLASH 0.0001 POSITIONING 0.0001 REPEAT 0.0001 Y AXIS: BACKLASH 0.0002 POSITIONING 0.0002 REPEAT 0.0001 Z AXIS: BACKLASH 0.0001 POSITIONING 0.0001 REPEAT 0.0001 17. GEOMETRY INSPECTION - SEE VMC INSPECTION REPORT LEVEL: OK NIST GAUGE BLOCK: N/A NIST TEST BAR: N/A NIST INDICATOR - 0.0001" : N/A NIST SQUARE - RIGHT ANGLE: N/A NIST SQUARE - CYLINDRICAL: N/A NIST DRAW BAR DYNOMETER: N/A NIST Page 6 of 6