Illustrated Parts List MODEL 040309-0 20,000 Watt Home Generator System Rev. E 4/21/2011
PRODUCT COMPONENTS Table Of Contents PAGES Main Unit... 4 Alternator... 7 Control Panel... 8 Enclosure... 9 Torque Specification Chart... Inside Back Cover
Exploded View - Main Unit NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 0001.t 4
Parts List - Main Unit Ref. Part No. Description Ref. Part No. 1 T203030GS BASE 2 187594GS MOUNT, Vibration 3 24910GS TAPTITE 4 194683GS SOLENOID, Gas Fuel 5 194829GS FITTING 6 194830GS REGULATOR, NG/LPG 7 195936GS BRACKET 8 844189GS TEE 9 ----- * CAPSCREW, Hex Head, M6-1 x 16 10 ----- * CAPSCREW, Hex Head, M6-1 x 30 11 ----- * WASHER, Lock, 1/4 12 ----- * NUT, M6-1 13 B4300GS BOLT 15 185939UGS CABLE, Battery, Black -- 206609GS DECAL 17 198593DGS CABLE, Battery, Red -- 206609GS DECAL 18 202958GS TUBE 19 B4995GS SCREW 20 ----- * WASHER, Flat, 5/16-M8 23 1723165SM HOSE, Oil Drain 24 186649GS DECAL 25 ----- * CAPSCREW, Hex Head, 5/16-18 x 2-1/2 26 ----- * NUT, 5/16-18 27 ----- * WASHER, Lock, 5/16-M8 29 ----- 30 ----- 31 ----- 32 B194685GS 33 202922GS 34 ----- 35 185939WGS 36 ----- * CAPSCREW, Hex Head, 5/16-18 x 2 * CAPSCREW, Hex Head, M12-1-3/4 x 35 * WASHER, M12 SUPPORT, Engine SCREEN * WASHER, Shakeproof, M6 WIRE * WASHER, Lock, 3/8 Description Footnotes: * - Items without part numbers are common fasteners and are available at local hardware stores. ** Contact Engine Manufacturer 5
Exploded View - Main Unit NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 0001.t 6
Parts List - Main Unit Ref. Part No. Description Ref. Part No. 37 ----- * WASHER, Flat, 3/8-M10 38 ----- * CAPSCREW, Hex Head, 3/8-16 x 1 39 B198896GS BRACKET 40 202761GS DUCT 41 ----- * SCREW, Taptite, M5.8 x 10 42 ----- * WASHER, Lock, 3/8 43 ----- * CAPSCREW, Socket Head, 3/8-16 x 1-1/4 44 ----- * CAPSCREW, Hex Head, 5/16-18 x 3/4 46 ----- * SCREW, Phillips Head, 4-40 x 3/16 47 ----- * WASHER, Lock, #4 48 204426GS SWITCH, Temp 49 194699GS PLATE, Temp Switch 50 809743 SCREW 51 ----- ALTERNATOR, Complete 53 205398GS DECAL 54 809872 GASKET 55 202885GS MUFFLER 56 202884GS BASE 57 203533GS INSULATION 58 56893GS CRIMPTITE 59 207210GS BULKHEAD, Alternator 60 203534GS INSULATION 61 194682GS COLLECTOR 62 202883GS BOX, Muffler Top 63 192445GS SCREW 70 205397GS DECAL 900 ----- ** ENGINE -- 313416GS MANUAL, Install (Not Illustrated) -- 207264GS MANUAL, Operator's (Not Illustrated) -- 279774TRI MANUAL, Engine (Not Illustrated) -- 312829GS KIT, Manual ACC (Not Illustrated) -- 198811GS PAINT, Touch Up, Silver (Not Illustrated) -- B3518GS CAP, Funnel (Not Illustrated) -- 841856 FILTER, A/C Cartridge (Not Illustrated) Description Footnotes: * - Items without part numbers are common fasteners and are available at local hardware stores. ** Contact Engine Manufacturer 7
Exploded View - Main Unit NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 0001.t 8
Parts List - Main Unit Ref. Part No. -- 692520 -- 842921 -- 202295GS -- 207337GS -- 195642GS -- 187316GS -- 199475GS -- 6036 -- 6030 Description FILTER, Precleaner (Not Illustrated) FILTER, Oil (Not Illustrated) HOSE, Flex NG/LPG (Not Illustrated) PLATE, Cover (Not Illustrated) DECAL, Rainproof (Not Illustrated) DECAL, Base Lift Here (Not Illustrated) PAINT, Spray, Silver (Optional Accessory) KIT, Maintenance (Optional Accessory) KIT, Cold Weather (Includes Battery and Oil Warmers (Optional Accessory) Ref. Part No. Description Footnotes: * - Items without part numbers are common fasteners and are available at local hardware stores. ** Contact Engine Manufacturer 9
Exploded View - Alternator NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 202820 10
Parts List - Alternator Ref. Part No. 1 195235GS 2 199252GS 3 199254GS 4 195234GS 5 203941GS 6 66386GS 7 66849GS 8 203200GS 9 200442GS 10 199888GS Description ADAPTER, Engine ROTOR STATOR RBC SCREW BRUSH ASSEMBLY TAPTITE WASHER BOLT O-Ring Ref. Part No. Description Footnotes: 11
Exploded View - Control Panel NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 207202 12
Parts List - Control Panel Ref. Part No. Description Ref. Part No. 1 198911GS COVER (Includes Ref. Nos. 17 & 18) 2 313184GS SCREW 3 311318GS BREAKER, Circuit, 100A 4 192770GS BRACKET 5 199011GS LUG 6 ----- * SCREW, Phillips Head, M6-1.0 x 16 7 198573GS FUSE 8 311351GS BOARD, Control 9 ----- * CAPSCREW, Hex Head, 1/4-20 x 3/4 10 209435GS DUCT 11 ----- * WASHER, Shakeproof, M6 1/4 12 198549GS DECAL 13 209387GS DECAL 14 205393GS DECAL 15 208365GS BLOCK, Terminal 16 ----- * SCREW, Phillips Head, M4-0.7 x 16 17 205394GS DECAL 18 205395GS DECAL 19 ----- * NUT, 1/4-20 20 198515GS CONNECTOR, 2 Pin 21 198516GS CONNECTOR, 10 Pin 22 198517GS HARNESS, Wiring 23 202882GS HARNESS, Wiring -- 203020GS HARNESS, AVR (Not Illustrated) Description Footnotes: * - Items without part numbers are common fasteners and are available at local hardware stores. 13
Exploded View - Enclosure NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 207204 14
Parts List - Enclosure Ref. Part No. Description Ref. Part No. 1 197275GS PAD, Mounting 2 T203030GS BASE 3 209359GS BULKHEAD, Engine (Includes the following 6 Items) BULKHEAD, Engine DECAL SEAL, Foam KIT, Plugs SEAL, Foam PIN 4 207189GS DOOR (Includes the following 5 Items) WELDMENT LINER INSULATION INSULATION HINGES 5 209435GS DUCT (Includes the following 3 Items) DECAL LUG BRACKET 6 207193GS SUPPORT, Rail (Includes the following 3 Items) SUPPORT, Rail SEAL, Foam DECAL 7 B4300GS BOLT 8 203015GS BUSHING, Snap 9 197493GS BUSHING, Snap 10 198461GS PLUG, Hole 11 ----- * CAPSCREW, Hex Head, 3/8-16 x 1 12 ----- * WASHER, Flat, 3/8-M10 13 ----- * WASHER, Lock, 3/8 14 ----- * NUT, 3/8-16 15 207190GS DOOR (Includes the following 4 Items) WELDMENT Description Footnotes: * - Items without part numbers are common fasteners and are available at local hardware stores. 15
Exploded View - Enclosure NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 207204 16
Parts List - Enclosure Ref. Part No. 16 202956GS 17 203303GS 18 195733GS 19 202957GS 20 203029GS 21 207191GS 22 207210GS 23 200409GS 24 310073GS 25 209529GS 26 B1797GS 27 209530GS 28 198888GS 29 204618GS 30 203302GS 31 197312GS 32 196397GS 33 207349GS 34 209176GS 35 198460GS 36 192940GS 37 193297GS 38 198890GS 39 207652GS 40 204700GS Description INSULATION HINGES BADGE SEAL, Foam INSULATION MOUNT, Tie Wrap SEAL, Foam ADAPTER, Alternator ROOF (Includes the following 2 Items) WELDMENT INSULATION BULKHEAD, Alternator (Includes the following 4 Items) DECAL SEAL, Foam PIN BRACKET, Muffler DECAL COVER VENT CLIP VENT SEAL, Foam COVER INSULATION SEAL INSULATION INSULATION GASKET PLUG CLIP DECAL HINGE KEY, Latch LATCH Ref. Part No. Description Footnotes: * - Items without part numbers are common fasteners and are available at local hardware stores. 17
Exploded View - Enclosure NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 207204 18
Parts List - Enclosure Ref. Part No. 41 209307GS 42 205392GS 43 207095GS 44 313085GS 45 209621GS 46 B209172GS 47 186643GS 48 202555GS 49 209539GS 50 205479GS 51 192788GS Description SEAL DECAL BADGE SCREW PUSHNUT COVER DECAL PLUG LATCH REGULATOR, Voltage TAPTITE Ref. Part No. Description Footnotes: * - Items without part numbers are common fasteners and are available at local hardware stores. 19
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