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Fleets today face lots of challenges. Driver retention. A shrinking pool of technicians. Increased competition. Increased regulation. The list goes on and on. Fleets are doing everything they can to increase efficiency in the face of these challenges. New equipment such as liftgates and electric pallet jacks can help fleets maximize efficiency. This equipment should help fleets deliver more - in less time. But, one dead battery can put a truck out of service, eliminating all the gains from new equipment. Our products help fleets maximize the effectiveness of their auxiliary equipment. Our unique solutions ensure batteries stay charged by maximizing the power available to charge liftgate batteries and electric pallet jacks. They can also help retain drivers while protecting the heavy-duty vehicle s electrical system. Fleets have so many issues to worry about today--let s work together to ensure batteries are not one of them. Justin Purkey CEO 2
Contents Liftgate Charging Systems - Product Overview...4 Liftgate Charging Systems - Product Specs...5 Liftgate Double Check - Product Overview & Specs...6 Liftgate Battery Indicators - Product Overview & Specs...7 Solar Solutions - Product Overview & Specs...8 Electric Pallet Jack Charging System (TAPS) - Product Overview & Specs..9 Inverters - Product Overview & Specs...10 Harnesses - Product Overview...11 Harnesses - Product Specs...12 Jump Starter - Product Overview & Specs...13 Battery Charger - Product Overview & Specs...14 Tool List...15 Last Updated July 2016 3
Liftgate Charging Systems DIRECT is a single source liftgate charging system that controls and extends the charge time. The DIRECT can be installed to charge liftgate batteries from any one of the following sources: Stinger Cord (Dual Pole and/or Single Pole) Reefer Electrical System 7-way Aux Pin SELECT is a multiple source liftgate charging system. The best source is selected to maximize charge time utilizing patented technology. The SELECT can charge liftgate batteries from: Stinger Cord (Dual Pole and/or Single Pole) Reefer Electrical System 7-way Aux Pin DRAW POWER FROM THE SOURCE - EFFICIENTLY Heavy-duty, commercial trucking fleets that utilize liftgates on their trailers understand how difficult it can be to keep liftgate batteries charged. When liftgate batteries fail while on the road, drivers encounter liftgates stuck in the down position causing: Delays with deliveries Difficulties getting cargo off the trailers New Design Features Significantly increase charge time and battery life Meet all liftgate charging requirements Easy to read LED indicator lights 4
PART NBR APPLICATION HARNESS LENGTH DIRECT-01-KIT DIRECT-02-KIT DIRECT-03-KIT DIRECT-04-KIT SELECT-21-KIT SELECT-22-KIT SELECT-23-KIT SELECT-24-KIT SELECT-25-KIT SELECT-31-KIT SELECT-32-KIT DUAL POLE CONNECTION WITH CHARGING PLATE ASSEMBLY SINGLE/DUAL POLE COMBO CONNECTION WITH CHARGING PLATE ASSEMBLY 7-WAY CONNECTION WITH CHARGING PLATE ASSEMBLY STRAIGHT TRUCK WITH SEPARATE BATTERY BOX, WITH CHARGING PLATE ASSEMBLY REEFER AND DUAL POLE CONNECTION WITH CHARGING PLATE ASSEMBLY REEFER AND SINGLE/DUAL POLE COMBO CONNECTION WITH CHARGING PLATE ASSEMBLY REEFER AND 7-WAY CONNECTION WITH CHARGING PLATE ASSEMBLY DUAL POLE AND 7-WAY CONNECTION WITH CHARGING PLATE ASSEMBLY SINGLE/DUAL POLE COMBO AND 7-WAY CONNECTION WITH CHARGING PLATE ASSEMBLY DUAL POLE, REEFER AND 7-WAY CONNECTIONS WITH CHARGING PLATE ASSEMBLY SINGLE/DUAL POLE COMBO, REEFER AND 7-WAY CONNECTION WITH CHARGING PLATE ASSEMBLY Contact your Purkeys sales representative for longer harness cables. 5
Liftgate Double Check The Liftgate Double Check can: Diagnose liftgate charging system issues Show if power connections are good Measure current the liftgate batteries are pulling Test tractor and trailer elecrical systems separately COMPONENTS OF THE LIFTGATE DOUBLE CHECK H-00340 H-00343 H-00342 H-00407 H-00409 H-00410 Single Pole Output Adapter Dual Pole Output Adapter 7 Way Output Adapter DC/DC Converter Output Adapter 7 -Way Input Adapter Dual Pole Input Adapter H-00411 H-00412 H-00413 H-00414 H-00415 H-00429 Single Pole Input Adapter Battery Input Adapter Anderson Connector Input Adapter Light Duty 7-Way Input Adapter External Volt Meter Leads Anderson Connector for Service Truck PART NBR DESCRIPTION INCLUDES DC-100 DOUBLE CHECK LIFTGATE CHARGING SYSTEM TESTER, DUAL POLE KIT TF-009, H-00410, H-00343, H-00415, H-00407, H-00416, H-00412, EN00065 DC-200 DOUBLE CHECK LIFTGATE CHARGING SYSTEM, 7-WAY KIT TF-009, H-00409, H-00342, H-00415, H-00407, H-00416, H-00412, EN00065 DC-100 DOUBLE CHECK LIFTGATE CHARGING SYSTEM TESTER, COMPLETE KIT COMPLETE KIT, INCLUDES ALL PARTS 6
Liftgate Battery Indicators The INDICATE takes the guesswork out of the liftgate electrical connections by indicating if the liftgate batteries are charged and the power source is working properly. INDICATE is an essential tool for low mileage and high frequency liftgate applications because it tells the driver what is going on with the batteries. The STATUS indicates the state of charge of a battery with just one glance. The LED monitor will blink green if your battery is ready to go, or orange if it needs to be charged. STAY INFORMED TO KEEP YOU TRUCKING Knowing the state of charge of your batteries before hitting the road can help prevent road calls. With Purkeys INDICATE or STATUS, it is easy to see if the batteries are ready to leave the lot. Key Features Simple installation Easy to read LED Display Compact Design PART NBR STATUS-01 INDICATE-01 DESCRIPTION BATTERY STATE OF CHARGE STATUS LED BATTERY STATE OF CHARGE AND CHARGING SOURCE INDICATOR 7
Solar Solutions The Solar Bolt charge controller is Purkeys new charging option that utilizes patent-pending technology designed to work in conjunction with the electrical system on a vehicle or trailer. The module s technology allows the Solar Bolt to provide power to the liftgate batteries when the vehicle is off or on. Utilizes solar energy to charge liftgate batteries even when the vehicle is on Provides three-stage charging that works in cojunction with the electrical system on a vehicle or trailer Automatic temperature compensation for up to 360 watt solar applications OPTIMIZE CHARGING OPPORTUNITIES WITH SOLAR The Solar Dash is Purkeys new solar charging system that keeps vehicle batteries at a good state of charge when the truck is not in operation. Utilizes a 20 watt solar panel to keep batteries charged Easily transfered from one vehicle to another. Provides a good way for truck dealers and fleets to counteract parasitic loads PART NBR NBR OF PANELS WATTS SLRBOLT-01 1 PANEL SYSTEM 90 WATTS SLRBOLT-02 2 PANEL SYSTEM 180 WATTS SLRBOLT-03 3 PANEL SYSTEM 270 WATTS SLRBOLT-04 4 PANEL SYSTEM 360 WATTS SLRDASH-01 1 PANEL SYSTEM 20 WATT PANEL WITH POWER PLUG 8
Electric Pallet Jack Charger Electric pallet jack batteries require 110V AC power to charge so it is difficult to keep them charged when on a run with multiple stops. Keep those batteries or any other kind of device that requires 110 AC power charged while on the road with Purkeys Trailer Auxiliary Power System. TAPS uses a 1500W inverter to supply 110V AC power to the back of the trailer. TAPS CAN BE USED IN DUAL POLE OR STRAIGHT TRUCK APPLICATIONS. Electric pallet jack batteries charge between stops when plugged into Purkeys TAPS - the Trailer Auxiliary Power System! Dual pole kits include a nose box with an indicator light, allowing drivers and technicians to easily see if there is sufficient input voltage coming from the tractor. Also available for 24V DC pallet jacks. Key Features 1500W and 2000W inverters available 110 AC and 24 volt options available Liquid tight conduit Rugged stainless steel enclosure Indicator lights on the front of the enclosure and AC plug PART NBR APPLICATION POWER TYPE WATTS MOUNT TAPS-200 TRACTOR TRAILER AC POWER 1500 -- TAPS-201 STRAIGHT TRUCK AC POWER 1500 -- TAPS-202 TRACTOR TRAILER AC POWER 2000 -- TAPS-101 TRACTOR TRAILER 24 VOLT DC POWER -- RETRO CENTER MOUNT TAPS-102 TRACTOR TRAILER 24 VOLT DC POWER -- RETRO REAR MOUNT TAPS-103 TRACTOR TRAILER 24 VOLT DC POWER -- OEM CENTER MOUNT ROAD SIDE TAPS-104 TRACTOR TRAILER 24 VOLT DC POWER -- OEM REAR MOUNT ROAD SIDE 9
Inverters The 1500W inverter is a step above other inverters because it includes circuitry that moderates usage. The unit is programmable for a variety of timing modes and has a low voltage disconnect (LVD) that will give added protection to the truck s batteries. This allows drivers to enjoy the comforts of home without worrying if the vehicle will start in the morning. Design Features Timer module available for fleets who want to control inverter usage Low Voltage Disconnect set higher than standard inverters to protect the vehicle batteries Compact design Load controlled cooling fan Low battery input alarm Universal protection circuit: thermal, battery, overload, short circuit, ground fault Soft start and cool surface technology Application Features Utilizes the latest low voltage disconnect technology 1500 watts of power to operate appliances like TVs, computers, and small appliances Available custom control programs PART NBR WATT LVD SETPOINT 1200+WOT 1500 1200-11-8 1500 1200-12-3 1500 NO TIMER OR LVD SETPOINT 11.8 V 12.3 V 1200-2-8 1500 TIMER ONLY 10
Inverter Harnesses Custom-Designed to Power Your Fleet With Purkeys custom-designed harnesses, trucks can power their systems efficiently and easily. Now your fleet can: Increase productivity and workflow by eliminating unnecessary work Support multiple devices, simplified with plug-and-play technology Perfectly meet specifications with custom-designed and engineered harnesses All inverter harnesses are custom made to fit our customers specific vehicles. Each harness utilizes a fuse cube so that the entire circuit is protected. An extra ground connection from the case of the inverter provides an additional safeguard against any chance of electrical shocks. Key Features Complete kit that requires no additional work Detailed installation instructions Cable strain reliefs Pass-through mounting plate with dome nuts Cable sized to wattage requirements Special insulated and flexible cable Includes correct sized fuse to prevent thermal incidents 11
Inverter Harnesses PART NBR CABLE GUAGE POSITIVE CABLE LENGTH NEGATIVE CABLE LENGTH CHASSIS CABLE LENGTH FUSE CUBE NBR OF PLATES P808-1002 1/0 11 RED 10 BLACK 6 CHASSIS 150A 1 PLATE P808-1003 1/0 7 RED 5.7 BLACK 5 CHASSIS 150A 1 PLATE P808-1003-SCR 1/0 8 RED 6.7 BLACK 5 CHASSIS 150A 1 PLATE P808-1004FC 1/0 10 RED 10 BLACK 5 CHASSIS 150A 1 PLATE P808-1005FC 1/0 8.5 RED 8.5 BLACK 5 CHASSIS 150A 2 PLATES P808-1016FC 1/0 15 RED 15 BLACK 5 CHASSIS 150A 1 PLATE P808-1018FC 1/0 11 RED 11 BLACK 5 CHASSIS 150A 1 PLATE P808-1020FC 1/0 10.5 RED 10.5 BLACK 3 CHASSIS 150A 1 PLATE P808-1022FC 1/0 8.58 RED 7.5 BLACK 3 CHASSIS 150A 1 PLATE 12
Jump Starter Purkeys new portable jump start machine, the CAPS, utilizes an ultra capacitor to create a burst of energy that jump starts heavyduty commercial vehicles quickly. Our innovative electronics will jump start vehicles fast. It also re-charges fast after a successful jump start if left connected for only a few minutes. Key Features Indicator light makes it intuitive to use Safety features, such as reverse polarity, included Premium quality leads with heavy-duty clamps Utilizes an ultra capacitor; high energy storage device Easy to tow, rugged wheels Under 100lbs. PART NBR PJM-100 DESCRIPTION PORTABLE JUMP START MACHINE 13
Battery Charger Purkeys accelerated battery charger can charge AGM and Flooded Cell batteries quickly and safely. It is capable of producing 100 amps for an extended period of time, which greatly reduces recharge time. The PAC allows fleets to charge multiple batteries in a pack at the same time. This works well for APU batteries and buses too. PERFECT FOR CHARGING BATTERY PACKS! Key Features Step-by-step menu Ability to charge AGM and Flooded Cell batteries with advanced charge algorithm 100 amp output capability in bulk charge mode. Safety features to protect from over charging Charger on wheels, easily maneuverable around the shop Rugged sure grip-no slip clamps PART NBR PAC-01 DESCRIPTION ACCELERATED BATTERY CHARGER 14
Tools & Adapters Tools and Adapters Help Diagnose Electrical Issues Purkeys developed a variety of adapters to test the circuitry for voltage drop. Tools and adapters help diagnose electrical issues. These testers allow technicians to test the electrical system under load, which ensures reliable results. PART NBR RTL-DP01 SPT-002 TF-001 TF-011 TH-007 TH-008 P4400 DESCRIPTION DUAL POLE TESTER SINGLE POLE TESTER FIXTURE FOR HAND HELD TESTER SINGLE OR DUAL POLE TEST FIXTURE 7-WAY CORD TEST FIXTURE TRAIL CHARGER BYPASS TEST HARNESS 7-WAY AUX AND GROUND TESTER KILL-A-WATT METER 15