LIFTS 2016 LIFTS TRUCKS
Lifts for trucks MCS Flexibility in the truck workshop with Mobile Column Systems
3 Lifts for trucks MCS... 04 COMBI LIFT... 08 OMNI LIFT... 10 UNI LIFT modular... 12 Pit Lift... 14
Lifts for trucks MCS MOBILE COLUMN SYSTEM Simple transportation by truck ideal for mobile use due to low column height of 2165 mm Easy location and relocation of columns through integrated roller system and handlifting device. The handling is easy and can be operated through push buttons from every column. Adjustable wheel forks for lifting a wide range of different tire sizes without additional adapters. It is possible to operate the mobile columns for lifing and lowering individually, in case to reach the different levels of the pick-up points, for example, by lifting a trailer. A display for visualisation of lifting heightm, as well as an emergency stop button is located on every column. WHEEL FORKS FOR EVERY RANGE OF USE Safety Lock Adjustable wheel forks with display in inches makes it easy to position the exact tire size wheel forks are secured with bolt and clamp. MCS agrar the solution for agricultural vehicles. Broad wheel forks guarantee a securely lifing of tractors and other agricultural vehicles. SAFETY AND FUNCTIONALITY The patented electronic synchronization system SST (Safety Star Technology) guarantees exact, synchronized movement of the system in the same height at any time. An electronic position measuring system and proportional valves guarantee a millimeter exact sychronization. Furthermore, the system locks at any working position mechanically. The mobile columns are powder coated and thus protected against corrosion. Therefore, they can be easily transported by truck.
5 COMPACT FLEX WIRELESS TECHNOLOGY LIFTING & LOWERING AXLE-MODE It is possible to operate the mobile columns for lifing and lowering individually, in case to reach the different levels of the pick-up points, for example, by lifting a trailer. It is possible to raise and lower two Mobile Columns, which are positioned opposite side from each other, at the same time MCS 5500 7500 Capacity (kg) 5500 7500 Lifting time (sec.) approx. 80 / 80 / 60* 105 / 105 / 70* Lowering time (sec.) approx. 60 / 65 / 65* 65 / 65 / 65* Lifting height (mm) 1600 1643 Lifting column height (mm) 2630 2630 Motor (kw) 1,5 per column 1,5 per column Power supply (V/Hz) 400/50 400/50 * Compact / Flex / Wireless Hydraulic unit 2630 Control unit 137 1252 1252 2630 935 351 1090 83,7 Telescopic center point GTH 10 GTH 14 GTH 20 for constructing hydraulic unit with Options & Accessories lifting from 10.000 20.000kg Support frame Hydraulic jack with speed stroke Transmission plate foot pump for microcontrol Traverses precisely lowering through easy control automatic safety device nated spring Demounting support for axes / lami- Extension piece Distance piece www.nussbaum-group.de/mcs
MCS System MOBILE COLUMN SYSTEM MOBILE COLUMN SYSTEM NUSSBAUM offers the perfect mobile column for different applications in the commercial workshop. Every MCS System convinced with short setup times and a clear working area. COMPACT 4 lifting columns Entire lifting system is controlled by the master column Plug-in connection through electro cable from a lifting column to another allows a short set up times No distracting supply lines in working area unter the vehicle FLEX Extendable up to 8 lifting columns Operated centrally or individually at each lifting column Lifting units can be switched on or off at the master column. System is networked with CAN-Bus and is extendable up to 8 lifting columns.
7 WIRELESS TECHNOLOGY Extendable up to 8 lifting columns, no wire connection, mobil and flexible system Wireless synchronization after WIRELESS TECHNOLOGY-Standard battery-driven system and ready-to-operated delivered Operated individually at each lifting column or centrally from the master column Battery-driven operation of each column, as well as all communication between the columns via WIRELESS TECHNOLOGY distracting cable connections are not anymore necessary. Mobile columns are simply positioned at the truck s wheels and can be started the lifting procedure without any further set up efforts. Mobility: The MCS with WIRELESS TECHNOLOGY can be easily transported by a truck and readyto-operated. The electrical power supply of hydraulic driven mobile column is occured through car batteries. The battery charging is provide through integrated battery charger. www.nussbaum-group.de/mcs
Lifts for trucks COMBI LIFT FOUR-POST LIFT The NUSSBAUM developed hydraulic four-post lifts for trucks, can pick up the heavy duty vehicles up to 30 t safely. COMBI LIFT 4.120 H 4.160 H 4.240 H/ 4.300 H Lifting capacity (kg) 12000 16000 24000/ 30000 Lifting height (mm) 2050 2080 1980 Lifting time (sec) approx. 55 75 85 Drive-on height (mm) 250 280 330 Runway length (mm) 6000 8000 10100 Total height (mm) 4080 4030 4030 Total width (mm) 3730 3845 4200 Total length (mm) 7225 9160 9500 Motor (kw) 4 x 1,5 4 x 1,5 4 x 1,5 Power supply (V/Hz) 400/50 400/50 400/50 Four independent hydraulic cylinders and four hydraulic units Lifting capacity up to 30t possible Runway length up to 10m Transversely slidable runway, electric possible (optional) Operated on one column The lift has programmable hold point and different selectable lifting and lowering speeds. SST SAFETY STAR TECHNOLOGY Four hydraulic units are controlled by an electronic synchronization through proportional valve technique. Each column has an integrated lift cylinder with SST technology Both runways have a perfect synchronisation in millimeter at any time. Electronic synchronization system and proportional valves enable the controller to regulate the amount of oil supplied to each cylinder. Safety in any working height
9 Runway length, for example: 10100mm 8000mm 6000mm Axle Jack JACK 5000 JACK 7500 JACK 14000 Powerful, electronic Axle Jack flat and compact constrution Because the jack is secured through hydraulic circuit over 2 cylinders, therefore it has no need of mechanic safety rachets. The jack lifts up vehicle at outer pick-up points or in the center. With lifting capacity of 5,000, 7,500 and 14,000 kg make the jack possible to lift up large commercial vans. 5000 7500 14000 Capacity (kg) 5000 7500 14000 Lifting height (mm) 634 654 684 Lifting time (sec.) 20 20 20 Lowering time (sec.) 15 15 15 Arm extraction (mm) 976 1680 976 1680 905 1600 Motor (kw) 1,5 1,5 1,5 Power supply (V/Hz) 400 / 50 400 / 50 400 / 50 www.nussbaum-group.de/combi-lift-truck
Lifts for trucks UNI LIFT modular SCISSOR LIFT FROM 15T UP TO 60T The modular constructed scissor lift for trucks developed by NUSSBAUM lifts loads up to 60 t. The overall capacity and the rail lenght are determined by the combination of scissor modules and connecting modules. Maximum flexibility via module construction a lifting unit consists of scissors modules with lifting capacity of 15t or 20t and connecting modules. In combination with connecting modules, the max. length of the runway is possible up to 23.000 mm. Each module can be operated individually. Space-saving roll-off protection allows the lifting modules to be installed with a maximum of 200 mm. Optional mechanical vertical roll-off protection is integrated in runway, which requires only 50 mm distance between the lifting modules. Optimal access underneath the lifting vehicle, the connecting module can optional be decoupled hydraulically or mechanically at floor level. UNI LIFT MODULAR 15000 / 20000 30000/ 40000 60000 Lifting capacity (kg) 15000 / 20000 30000 / 40000 60000 Lifting height (mm) 1800 1800 1800 Lifting time (sec.) approx. 95 95 95 Runway width (mm) 790 850 850 Min. runway length (mm) 7000 (2 Module á 3500mm) 7000 (2 Module á 3500mm) 10500 (3 Module á 3500mm) Runway length (mm) 9000 (2x3500 + 1x2000) 10500 (3x3500mm) 14500 (3x3500 + 2x2000) Motor (kw) 2 x 3,0 3 x 3,0 3 x 3,0 Power supply (V/Hz) 400/50 400/50 400/50
11 EXAMPLE OF COMBINATIONS Standard: Module + Fixed connecting module + Module above-ground with control unit UNI LIFT Module á3,5m Connecting module Total runway length Installation depth in-ground 15000 2 7000 250 15000 2 2m 9000 250 20000 2 2m 9000 250 25000 2 2m 9000 250 30000 3 10500 370 35000 3 10500 370 40000 3 10500 370 Standard: Module + Module above-ground with optional wall-mounted control unit 40000 3 2 x 2m 14500 370 Read more about load ratio: www.nussbaum-group.de/uni-lift-modular Optional: Module + Connecting module, decouplable on floor level + Module +... above-ground with optional wall-mounted control unit SAFETY AND FUNCTIONALITY The precise electronical synchronization is warranted via proportional valve technique. The lift is protected against accidental lowering by using a ratchet bar with hydraulic lock and unlock. Axle Jack JACK 14000 (14t) Powerful, electronic Axle Jack flat and compact constrution Because the jack is secured through hydraulic circuit over 2 cylinders, therefore it has a no need of machanic safety rachets. The jack lifts up vehicle at outer pick-up points or in the center. With lifting capacity of 5,000, 7,500 and 14,000 kg make the jack possible to lift up large commercial vans. JACK 14000 www.nussbaum-group.de/uni-lift-modular
Lifts for trucks OMNI LIFT TELESCOPIC SQUARE PISTON IN-GROUD LIFTS In-ground lifts with telescopic sqaure pistons with lifting capacity from 15t up to 25t axle load 100% torsion protection Because of the telescopeable lifting columns a maximum installation depth of 1.550 mm (15t) and minimum installtion depth of 2.483 mm (25t) is necessary. Enable to make a ceiling installation Every lifting column has an independent hydraulic power unit with a low noise oil-submotor. Those motors can be integrated underfloor in the box. A single operation of the lifting units via pendant operation or touchscreen is possible. EVERYTHING IS POSSIBLE! Lifting unit can consists of 1 to 10 lifting pistons Lifting pistons can be electrically moved in drive-on direction (optional) Wheel base reaches from min. 1.300 mm up to max. 5.340 mm FLEXIBLE SUPPORT FLOOR LEVEL AND TRAVERSABLE Traversely adjustable adapters with different shape of adapter Lifting a wide range of trucks The adapters can be installed with transversable rolling sutter, optionally at floor level. SUPPORT PIECES
13 OPTIONS & ACCESSORIES Operation with Touchscreen The support with traversable rolling shutter covers can be installed at floor level. OMNI LIFT Lifting capacity per piston (t) Measurement of piston (mm) Outer measurement of piston (mm) Lifting height (mm) Lifting height inner piston (mm) Lifting height outer piston (mm) Installation depth (mm) Lifting time (sec.) approx. Lowering time (sec.) approx. 15 250 x 250 300 x 300 1800 900 900 1550 70 55 Distance between fix and movable pistons min. (mm) max. (mm) Oil filling on site per lifting unit (l) Motor performance per lifting unit (kw) Power supply (V/Hz) Supply per lifting unit (mm 2 /A) 1300 5340 27 3 400 / 50 5 x 2,5 / 16 SAFETY WITH SST (SAFETY STAR TECHNOLOGY) The synchronization of the lifting columns is warranted by the integrated safety system SST patented by NUSSBAUM. The SST system ensures the electronical synchronization of all lifting units at ten-millimeters-level. POSSIBILITIES OF INSTALLATION Installation frame Complete installation canister www.nussbaum-group.de/support-pieces www.nussbaum-group.de/omni-lift
Lifts for trucks PIT LIFT PNEUMATIC-HYDRAULIC LIFT RPL 800 & RPL 1200 RUNNING PIT LIFT pneumatic-hydraulic pit lit with maximum load 15 t stroke 800 mm alternatively 1200 mm selectable ground chassis for movement in two directions best fit for use in Truckbay change also components with RPL 1200 easy movement also under pressure because of bearings in the rolls Fixture for all accessories and standard equipment RPL 1200 in truckbay JPL 800 FPL 1200 FREE RUNNING PIT LIFT pneumatic-hydraulic pit lit with maximum load 15 t double-stage stroke for reassembling gear components stroke 1200 mm ground chassis for free movement in the pit floor easy movement also under pressure because of bearings in the rolls With a load from 800 1000 kg the chassis will move to ground and fix itself Fixture for all accessories and standard equipment JPL 800 JACK PIT LIFT pneumatic-hydraulic pit lit with maximum load 14,5 t stroke 800 mm Bridge for side stroke to fix in the pit guidance adjustable width over the side rolls easy movement also under pressuer because of bearings in the rolls Fixture for all accessories and standard equipment ACCESSORIES AND MORE Traverse with extremely wide arrange Spacers 100 mm & support plates more accessories on demand
15 RPL 800 AH RPL 1200 AH FPL 1200 AH JPL 800 AH Capacity (t) 14,5 15 15 14,5 Lifting height (mm) 800 1200 1200 800 Fixture (mm) 55 55 55 55 Drivetrain air hydraulic air hydraulic air hydraulic air hydraulic Max. pressure hydraulic (bar) up to 300 up to 300 up to 300 up to 300 Air pressure (bar) 12 13 14 15 Max. height (mm) 1940 2104 2093 Weight (kg) 380 420 400 295 FPL 1200 FPL 1200 with traverse RPL 1200 with traverse and support plates STANDARD EQUIPMENT FOR ALL PIT LIFTS hard chromed piston rods beared rolls for light movement with lubrication pneumatic fast load up to load automatic load lifting by air motor sensitive adjustment by hand pump check valve to hold load Counter balancing valve and pressure limitation valve for best safety sound damping cap at the air motor two component finish paint in tone RAL 7016 sealing systems at a high standard filled up with oil at delivery instruction manual and inspection book NECESSARY ADDITIONAL EQUIPMENT air maintenance unit with water separator and oiler www.nussbaum-group.de/pit-lift
Lifts for trucks truckbay Plan your truckbay with us completely prefabricated from factory variety options individual solutions
17 truckbay truckbay... 18 truckbay components... 20
truckbay TESTING & MAINTENANCE PIT FOR TRUCKS The truckbay is a completely prefabricated pit for the repair and inspection of heavy duty vehicles up to 60 tons. With a standing height of up to 1.60 meters the truckbay makes modern and ergonomic work possible. The truckbay complies with the regulations for the prevention of industrial accidents according to the German law UVV (Unfallverhütungsvorschriften) and with the federal water act, WHG (Wasserhaushaltsgesetz) 19 sections i, l and g. The truckbay consists of leak proof steel cassettes, which thanks to the self-supporting structure make complex formwork or armouring during the installation unnecessary. Our truckbay is available in different versions and lengths up to 32 meters. The regular standing heights are available from 1.40 to 1.60 meters. With the truckbay, two variants of truck loads are distinguished in accordance with DIN 1072: SLW30 for 30 tons and SLW60 for 60 tons. You are able to drive over the closed cover with the specific traffic load (30 or 60 tons). The truckbay is available with or without an automatic roll cover, the truckbay cover, which is optional available as one piece or divided in two pieces.
19 truckbay 030 SLW Length Opening width Working width Standing height with roll cover 30 up to 42,5m 0,96m 1,5m 1,4 1,6m without roll cover 30 up to 42,5m 0,96m 1,5m 1,4 1,6m truckbay 060 SLW Length Opening width Working width Standing height with roll cover 60 up to 42,5m 0,96m 1,5m 1,4 1,6m without roll cover 60 up to 42,5m 0,96m 1,5m 1,4 1,6m The truckbay cover increases the safety factor in your workshop it is easy to handle thanks to its button operated electric motor. Our cover offers you several advantages: Complete use of the workshop / hall surface with closed pit Integration into the shunting surface, since over-driving is possible according to the heavy load class Easy and safe handling due to dead man s switch and safety contact strip The high integration degree of all the components and the variety of the different options are just some advantages of the truckbay, that provide the optimal and individual solution for you. www.nussbaum-group.de/truckbay
truckbay truckbay components TESTING & MAINTENANCE PIT FOR TRUCKS
21 Assemble your own truckbay LIGHTING Besides the standard lighting with 58 Watts of moisture-proof lamps, we offer optionally a hand lamp with cable- winder. The hand lamp ensures an exact detail view under the vehicle. COMPRESSED AIR INSTALLATION The piping for the compressed air is already assembled and equipped with 3 brazen quick-couplers. The compressed air installation can additionally be upgraded to stainless steel piping. ELECTRICAL INSTALLATION The standard electrical installation includes: circular cable conduit, two electric safety sockets 230V/ 50Hz, which are shock-resistant and protected from jet water (IP65) with wiring. Additional sockets can be installed at any time. STAIRS AND EMERGENCY LADDER The truckbay with with two sets of pit stairs and additionally we offer an emergency ladder. The stairs are powder-coated with anti-slip surface. The two sets of stairs are available in three types: standard stairs, stairs with place for pit jack and stairs with place for hanging jack. DEWATERING 2 METHODS The water is purged with a drainage pipe, which can be attached to either the sewage system of the workshop, or into a pump well with a submerged pump. SURFACE TREATMENT The truckbay is protected from corrosion with a special two-component active primer, as well as special two-component finish coating. They offer ideal protection against commercial oils, greases and acids. FLOORING The flooring of the truckbay is covered with grating, 30 x 11 mm mesh. Therefore an easy visual inspection of the underside and easy cleaning is possible. WORKSHOP EQUIPMENT We offer a variety of workshop equipment which upgrades the truckbay functionality. For example: break tester, joint play detector, pit jack and a lot more! www.nussbaum-group.de/truckbay
truckbay reference
23 www.nussbaum-group.de/truckbay
Otto Nußbaum GmbH & Co. KG Korkerstraße 24 D-77694 Kehl-Bodersweier Tel.: +49(0)7853/899-0 Fax.: +49(0)7853/8787 info@nussbaum-group.de www.nussbaum-group.de