Banshee Nozzles A Powerful Family to Tackle Small Tubes Our Smallest Members of the Tube Cleaning Family Banshees are available in 3 sizes, the BN13 and the BN18 options (shown below) and the BN24 with a Universal head design. The tools operate from 8k psi up to a maximum pressure of 20k psi. All of the jets rotate for powerful cleaning. The photo on the opposite page shows Banshee holes cut into sandstone @ 8k psi. TUBE CLEANING BN13 The BN13 is for tubes from 5/8" - 1" I.D. BN18 The BN18 is for tubes from 7/8" - 1-1/4" I.D. NEW BN24 Banshee Models The Banshee represents our latest engineering achievement for small tubes. The tools provide the highest quality jets with no replacement parts. Customer feedback on these new tools has been outstanding worldwide. Tools on this page are shown actual size. The BN24 is for tubes from 1.1" - 2" I.D. US and International Patents Pending The new Banshee BN 24 offers greater cleaning ability due to its 20k psi rating and capacity to handle flows Unplugger head designs into one Universal Head capable of handling all your tube cleaning applications. See specification chart and head options on the opposite page. 24
Banshee Head Options Up to 20k psi for tubes as small as 5/8" All BANSHEES are available with either pipe thread connections, left BN13 042 BN18 042 Polisher Heads Designed to remove thin hard scale. Ideal for IRIS inspections. 2 jets @ 85 2 jets @ 105 BN 13 & 18 Flows Pressure 10k-15k psi 700-1k bar 15k-20k psi 1k-1400 bar BN13 7-9 gpm 27-34 lpm 7-9 gpm 27-34 lpm BN18 8-10 gpm 30-40 lpm 11-14 gpm 40-50 lpm 8-10 gpm 30-38 lpm 11-14 gpm 42-53 lpm BN13 043 BN18 043 Unplugger Heads This jetting option is designed for the toughest plugged tubes. 1 jet @ 15, 30, 45 2 jets @ 135 Pressure 10k-15k psi 700-1k bar 15k-20k psi 1k-1400 bar Part Number BN24 044-A BN24 044-B BN24 044-C BN24 044-D BN24 044-E BN24 044-F NEW BN 24 Universal Head Options Flow Range 19-24 gpm 70-90 lpm 14-18 gpm 50-70 lpm 11-13 gpm 40-50 lpm 17-20 gpm 60-75 lpm 14-16 gpm 50-60 lpm 11-13 gpm 40-50 lpm BN18 044 BN24 044 Universal Head Designed to unplug and polish at the same time. 1 jet @ 20, 30, 60 2 jets @ 90, 140 TUBE CLEANING Banshee Specifications Model BN13 BN18 BN24 For Tubes I.D. 5/8"-1" 16-25 mm 7/8"-1.25" 22-38 mm 1.1"-2.0" 29-51 mm Max. Pressure 20k psi 1400 bar 20k psi 1400 bar 20k psi 1400 bar Flow Rating 0.27 Cv 0.66 Cv 0.9 Cv Inlet Port 1/8 npt, 3/8"-24 LH, 1/4 npt, 9/16"-18 LH, RH, 3/8 npt, 9/16"-18 LH, RH, or BSPP or BSPP RH or BSPP Body Diameter 0.5. in. 12.7 mm 0.69 in. 17.6 mm 0.93 in. 24 mm Length Overall 2.9 in. 73.7 mm 3.8 in. 96.5 mm 5.12 in. 130 mm 25
Marten Nozzles 15k psi Power for 1-1/2" to 3" Tubes Marten Tube Nozzle The Marten is a powerful nozzle used in a wide range of applications. Powerful Nozzles for Cleaning Small Tubes US Patent 5,964,414 TUBE CLEANING The Marten and Ferret combined with our patented rotation speed control produces a superior tool for heat exchanger tubes and other applications. Note the head options below, a Polisher Head with 6 perpendicular jets and an Unplugger Head with 3 angled jets up front and 2 balancing jets in the rear. MT 042 Polisher Head Specifically designed to aggressively clean the inner walls of tubes. 3 jets @ 85 3 jets @ 105 MT 045 Unplugger Head Your best choice for clearing plugged tubes. 1 jet @ 15, 30, 45 2 jets @ 135 Polisher Jetting Unplugger Jetting Marten Specs Model MT 042 Model MT 045 Model Marten Pressure Flow 10k psi 700 bar 25 gpm 95 lpm 10k psi 700 bar 15k psi 1000 bar 15 gpm 57 lpm 15k psi 1000 bar 20 gpm 76 lpm 15k psi 1000 bar 25 gpm 95 lpm Pressure Flow 10k psi 700 bar 15 gpm 57 lpm 10k psi 700 bar 20 gpm 76 lpm 10k psi 700 bar 25 gpm 95 lpm 15k psi 1000 bar 15 gpm 57 lpm 15k psi 1000 bar 20 gpm 76 lpm 15k psi 1000 bar 25 gpm 95 lpm For Tubes I.D. 1.5"-3" 38-76 mm Max. Pressure 15k psi 1000 bar Flow Capacity 25 gpm 95 lpm Flow Rating 0.84 Cv Rotation Speed 300-500 rpm Inlet Port 1/2 npt Body Diameter 1.25 in 32 mm Weight 1.50 lbs 0.68 kg Length Overall 6.75 in 171 mm 26
Ferret Nozzles 15k psi Power for 1.1"- 2" Tubes The Ferret has similar power as the Marten but is designed for smaller tubes, from 1.1"-2" diameters. Ferret Tube Nozzle Effective Rotation, Controlled Jetting Both the Marten and Ferret configurations. These tools are powerful enough to cut holes in sandstone, as shown in the photo top right. Note the jetting charts below with pressure and flow options. FT 042 Polisher Head Specifically designed to aggressively clean the inner walls of tubes. 3 jets @ 85 3 jets @ 105 US Patent 5,964,414 FT 043 Unplugger Head Your best choice for clearing plugged tubes. 1 jet @ 15, 30, 45 2 jets @ 135 TUBE CLEANING Ferret Specs Model Ferret For Tubes I.D. 1.1"-2" 29-51mm Max Pressure 15k psi 1000 bar Flow Capacity 12 gpm 45 lpm Flow Rating 0.4 Cv Rotation Speed 1000 rpm Inlet Port 1/4 npt Body Diameter 0.91 in 23 mm Weight 1.0 lbs 0.45 kg Length Overall 6.75 in 171 mm Polisher Jetting Model FT 042 Pressure Flow 10k psi 700 bar 12 gpm 45 lpm 15k psi 1000 bar 12 gpm 45 lpm Unplugger Jetting Model FT 043 Pressure Flow 10k psi 700 bar 10 gpm 35 lpm 10k psi 700 bar 12 gpm 45 lpm 15k psi 1000 bar 10 gpm 35 lpm 15k psi 1000 bar 12 gpm 45 lpm 27
Lancing Systems The Safest and Most Productive Tube Cleaning Equipment STEP 1 Rail & Extensions Select enough rail and extensions for sufficient cleaning stroke for your tube bundle. See page 29. STEP 2 Power Package Choose a 15k, 20k or 40k psi power package with single, dual or triple lance setups. See page 30. LANCING SYSTEMS STEP 5 Lances & Tips We have a chart for selecting the proper lances and tips to match your pump specs and STEP 4 Control Box Remote operating controls for the air-powered positioning system. See page 32. STEP 3 Positioning Units Select the positioner and upgrade options to fit your operation. See page 31. 28
Lancing Rails Rails and Extensions Adapt to Your Length STEP 1 Rail & Extensions Select enough rail and extensions for sufficient cleaning stroke for your tube bundle. Lancing Drive Rail BRLM 300-15 Extension Kit BRLM 080 Getting Started - Selecting Your Lancing Rails Every Lancing Rail System from StoneAge starts as a basic 15 ft unit (BRLM 300-15), with additional lengths available via our Extension Kits (BRLM 080). Extensions come in 5 ft, 10 ft and 15 ft sections and can be added in multiple fashion, all the way up to 60 ft maximum stroke. Note the chart below. LANCING SYSTEMS ASSEMBLY INSTRUCTION GUIDE Lancing Rail & Extension Specifications Basic Rail WEIGHT LENGTH STROKE BRLM 300-15 122 lbs 55 kg 15 ft 4.6 m 12 ft 3.7 m Extension Kits* WEIGHT LENGTH ADDS STROKE BRLM 080-05 26 lbs 12 kg 5 ft 1.5 m 4.8 ft 1.5 m BRLM 080-10 45 lbs 20 kg 10 ft 3.1 m 9.5 ft 2.9 m BRLM 080-15 65 lbs 29 kg 15 ft 4.6 m 14 ft 4.3 m * Includes Rail, Splice, Chain and Guide Blocks 29
Lancing Power Packages Single, Dual and Triple Lance Options STEP 2 Power Package Choose a 15k, 20k or 40k psi power package with single, dual or triple lance capability. Single Rotary 15k, 20k & 40k psi The single rotary package features 80 rpm-400 rpm rotation and requires compressed air pressure of 80-100 psi, 80-130 cfm. A hydraulic option is also available. 15k, 20k & 40k psi LANCING SYSTEMS NEW Dual Rotary Triple Rotary The dual rotary package features high speed rotation, from 120 rpm-600 rpm rotation and requires compressed air pressure of 80-100 psi, 80-130 cfm. We redesigned the rotary gearbox for more torque and increased durability. 15k, 20k & 40k psi The triple lance rotary system requires 80-100 psi, 80-130 cfm. This model also has a redesigned rotary gearbox for more torque aned increased durability. We re here to help! We know it s a complex system but it s also the most productive in the workplace and worth the effort. If you experience any difficulty putting yours together, please feel free to ask one of our customer service representatives and we ll walk you through the process every step of the way. Lancing Package Specifications Package Pressure 15k psi 1000 bar 20k psi 1400 bar 40k psi 2800 bar Single Rotary Package BRLM 310-15 BRLM 320-15 BRLM 330-15 Hose Connection 1/2 npt 3/4 MP 9/16 HP Lance Connection 1/8, 1/4 npt 3/8, 9/16 MP 3/8, 9/16 HP Dual Rotary Package BRLM 341-15 BRLM 351-15 BRLM 361-15 Hose Connection 3/4 npt 3/4 MP 9/16 HP Lance Connection 1/8, 1/4 npt 3/8, 9/16 MP 3/8, 9/16 HP Triple Rotary Package BRLM 343-15 BRLM 353-15 BRLM 363-15 Hose Connection 3/4 npt 3/4 MP 9/16 HP Lance Connection 1/8, 1/4 npt 3/8, 9/16 MP 3/8, 9/16 HP 30
Lance Positioner For Both Horizontal and Vertical Applications STEP 3 Positioning Unit Select the positioner and upgrade options to fit your operation. Stainless Steel Cross Tubes These strong cross tubes frame a standard 56"x 56" window. A step-by-step assembly guide available on our web site details the entire assembly process. Slotted Rails Slotted aluminum rails allow for a direct gear drive to move the carriage in the X and Y axis. The result is a system that re-positions the lances both easily and accurately across the bundle face. Tilt Function A hand powered tilt function allows the operator easy adjustments to match tube bundle rows. Standard Window A 56"x 56" operating window is standard. Steering Control The front set of wheels pivot and lock into position to provide maneuverability on the job site. LANCING SYSTEMS LP Specifications MODEL WEIGHT LP-100-78 Lance Positioner 140 lbs 64 kg BRUD 220 Rear Support* 96 lbs 44 kg LP 200 Wheel Kit, w/ Steering and Tilt Function 175 lbs 79 kg *The rear support is shown on page 28. Pneumatic Drive Air motors and gearboxes drive gears that index the carriage in the X and Y axis. 31
Control Boxes The Control Box operates the lancing system and positioner air motors. It is simple to set up, operate and move about. An air filter and lubricator are control box. X Positioner STEP 4 Control Box Choose the remote operating controls for manual or air powered positioning system. RIGID LANCES Rotation On/Off For/Rev Stroke CB-LP Rigid Lances Y Positioner Reverse Speed Forward Speed Dependable High Quality Lances Please Specify Length When Ordering Maximum Length 10 ft. (3 meters) All Lances are 304 SS 1/8 Hard CB-LP Specs MODEL Rotation CB-LP On/Off Stroke Forward/Back Stroke Speed Regulated Forward fps Regulated Back fps Regulated X Motion (L/R) Left/Right Y Motion (U/D) Up/Down Air Hoses Incl. 7 Ship Weight 60 lbs 27 kg STEP 5 Lances & Tips We can help you calculate the correct lance to match your pump specs and operation. Lance Selection Guide OD Tubing StoneAge Part # Pressure Rating Thread Connection OD ID 9/16 in. SA 567-P4P4 15k psi 1/4 npt.563 in..312 in. 3/8 in. SA 537-M6M6R 20k psi 3/8 MP LH/RH.375 in..203 in. 9/16 in. SA 567-M9M9R 20k psi 9/16 MP LH/RH.563 in..312 in. 3/8 in. SA 539-H6H6R 40k psi 3/8 HP LH/RH.375 in..125 in. 9/16 in. SA 569-H9H9 40k psi 9/16 HP LH/RH.563 in..188 in. npt = National Pipe Thread MP = Cone & Thread Connection HP = Cone & Thread Connection 32
Lance Tips For Powered Rotary Lances STEP 5 Lances & Tips We can help you calculate the correct lance to match your pump specs and operation. CD Lance Tips These tips are designed for the removal of plugs selected. These tip outside diameters run from.38 in to 1 in and the CD uses a carbide cutter. Jet styles available are: TD Lance Tips The TD tips are economical and versatile tips for 15K, 20K, and 40K psi applications. Jet styles available are: Tips are shown larger than actual size. CD Lance Tips TD Lance Tips LANCING TIPS Tips are shown larger than actual size. Lance Tip Selection Guide Body Diameter 3/8 in 9.5 mm 7/16 in 11.1 mm 1/2 in 12.2 mm 5/8 in 15.9 mm 3/4 in 19.0 mm 1 in 25.4 mm 15K psi CD 006-S4 CD 007-S6 CD 008-P2 CD 010-P4 CD 012-P4 CD 016-P6 15K psi TD 006-S4 TD 007-S6 TD 008-P2 TD 010-P4 Pressure 20K psi CD 006-S4 CD 007-M6 CD 012-M9 20K psi TD 006-S4 TD 007-M6 TD 008-M6 TD 012-M9 20K psi 40K psi TD 008-H6 TD 012-H9 33
Pipe Cleaning Machine The Most Effective Method to Clean Pipe or Tubulars Pipe Section Cleaner Remove concrete linings, drill mud, coatings and unplug pipe sections CUSTOM LANCING Modular systems designed to fit your application. Carriage Assembly Heavy duty gearbox adapts to large diameter lances. Pipe Vice Attachment A rugged pipe vice is included to stabilize pipe movement. Clean scale and NORM from well tubing Available in 15k, 20k, 40k psi When pipe lengths are handled on racks and several thousand linear feet require cleaning, the StoneAge RLM Pipe Section Cleaner offers safe and effective results. Every pipe section gets the same consistent cleaning with adjustable rotation and stroke controls. Operators are kept at a safe distance from the high pressure water. The complete package includes the adjustable jack stands, control panel, rigid lance, rail, and tips. The modular design allows any length pipes to be cleaned up to 55 feet and at any pressure up to 40k psi. Specifications MODEL Air Requirement: Pipe Section Cleaner Max. Pressure 15k, 20k, 40k psi 1000,1400,2800 bar Flow Capacity 50 gpm 190 lpm Stroke Up to 55 Rail Length Up to 60 Weight 350 lbs 160 kg Rotation Speed 50-300 rpm Stroke Speed.50-2.0 ft/sec 150-600 mm/sec 80-130 cfm @ 80-100 psi 2.3-3.6 m 3 /min @ 6-7 bar 34
Porta-Lance Tools Portable Air-Powered Rotary Tools for Cleaning Difficult Tubes Porta-Lance tools offer : Quick setup for small bundles Compact for use in congested areas More productive and thorough than non-rotary methods Light Duty Applications: Air Supply Water Supply SA 1900 & SA 1909 15k & 20k psi Water Supply Air Supply Air Supply Water Supply SA 1940 40k psi Model PTL 2400 & PTL 2412 15k & 20k psi Light Duty Applications: Heavy Duty Applications: A support harness is available for both models. PORTA-LANCERS Hand Lancing Specifications MODEL SA-1900 PTL-2400 SA-1909 PTL-2412 SA-1940 Max. Pressure 15k psi 1000 bar 15k psi 1000 bar 20k psi 1400 bar 20k psi 1400 bar 40k psi 2800 bar Flow Capacity 20 gpm 76 lpm 50 gpm 190 lpm 20 gpm 76 lpm 50 gpm 190 lpm 10 gpm 38 lpm Swivel HI-P6P6 SG-P8KL-B-90 HI-M9M9 SG-M12KL-B-90 SL-H9H9-CL Max. Rotation Spd 400 rpm 500 rpm 400 rpm 500 rpm 400 rpm Inlet Port 3/8 npt 1/2 npt 9/16 MP 3/4 MP 9/16 HP Weight 12 lb 5.4 kg 40 lb 18.2 kg 13 lb 5.9 kg 40 lb 18.2 kg 13 lb 5.89 kg Air Supply 60-100 psi 60-100 psi 60-100 psi 60-100 psi 60-100 psi 30 CFM 30 CFM 30 CFM 30 CFM 30 CFM Service Kit HI 600 SG 600 HI 600 SG 600 BC 600-H9-C Overhaul Kit HI 610 SG 610 HI 610 SG 610 35