Over 1,000,000 versions, but only one original FLENDER helical s offer the right solution for your application. siemens.com/gearunits
FLENDER helical s The original is the basis for every possibility... to large. From universal... From small... 2
Originals withstand the test of time. Not because they were the first, but because they are special in terms of what they are and what they can do. Originals are forever young, because that which remains vital stays original; that is, the innovative product is always new. FLENDER helical and bevel-helical s are advanced gear solutions, which satisfy the most varied, sometimes extreme requirements, achieve the highest degree of efficiency and are totally reliable. For decades, plant operators in all conceivable industries have used our helical and bevel-helical s to achieve high plant availability and low life cycle costs. With the FLENDER helical and bevel-helical s, Siemens offers you the most comprehensive range of industrial s in the world. For special applications, we provide s that are specific to the customer and the application. We are able to create solutions for just about any requirement with regard to drive technology in industry and raw materials extraction in the way that only an original can.... to specific. 3
FLENDER helical s Great expertise in your industry too MINERALS AND MINING Perfectly coordinated drive system CEMENT Low maintenance effort and cost, sealing due to dirt in surroundings PLASTICS AND RUBBER Absorption of high axial forces, suitability for explosion protection (extruder) ENVIRONMENTAL & RECYCLING Highest possible reliability, rugged design PULP AND PAPER Suitability for centrally located lubrication INDUSTRIAL CRANES Quick availability, version with double driveshaft 4
Each industry has its own conditions and requires specific solutions and expert advice. What are your special requirements regarding the performance and construction of a? Do you need special solutions for your application? We already have a solution. Here are a few examples: CHEMICALS Absorption of forces from the manufacturing process POWER GENERATION Effective cooling, speed adjustment for motor on fan METALS Harsh working conditions, high peak loads HARBOR CRANES Specific axle clearance, frequent start-up OIL AND GAS Flexible adaptation to speed requirements WATER AND WASTEWATER Absorption of external forces, oil-retaining pipe required 5
FLENDER helical s TECHNICAL INFORMATION Sizes 26 Nominal capacities Nominal output torque up to 4,500 kw up to 1,400,000 Nm Nominal transmission ratios i=1.25 to 450 Mounting positions horizontal/ vertical Innovative technology combined with a proven modular design our universal s are exceedingly powerful, versatile and robust. Which is why they can be found in hundreds of thousands of applications around the world. 6
The universal solution Always the right choice: FLENDER helical and bevel-helical s With FLENDER helical and bevel-helical s, you benefit from technology that is both innovative and well proven, a first-rate price-performance ratio, exquisite quality and short delivery times. For decades, FLENDER helical and bevel-helical s have been completing well over 400,000 drive functions all over the world. Every day, they provide the highest capacity, withstand tremendous loads and ensure a high level of plant availability. All our s assure high energy efficiency due to optimum efficiency levels and low powerto-weight ratios. Their high quality and proven technology guarantee low life cycle costs. The universal gear solution Standardized helical and bevel-helical s are crucial today because of their high availability, quality and attractive price-performance ratio. Our reliable and quickly available drive solutions have set the standard for machine manufacturers and plant constructors for many years. Price, performance availability this range of models has it all. Variety of options and flexibility The different designs of our s are perfectly enhanced by many standardized options such as motor lanterns, non-return devices and a long-lasting seal for operation in the dirtiest conditions. For this reason, our product range provides a nearly unlimited variety of design options. Additional cooling solutions for selected s (for example fans, larger housing surfaces or separate cooling systems) are optional. The s compact design, the possibility of horizontal or vertical installation, the various installation configurations (base- or shaft-mounted s) and the easy mounting of additional components guarantee maximum flexibility in plant construction. 7
FLENDER helical s The special solution From the universal solution to the application-specific solution The application-specific solution Siemens has been a partner to industries and has known the customers and their markets for decades already. Right from the start, we consistently used information gained from practice in order to keep developing our modular building blocks. Today, with the FLENDER product range, Siemens offers you by far the most application-specific solutions for industry and raw material extraction. For many applications, the solutions offered consist of established, standardized components. In this way, with our standard and application solutions, you benefit from a high level of operational reliability, an excellent price-performance ratio and short delivery times. In the very rare cases in which we cannot offer a solution based on our modular system, we can also create customer-specific solutions. We provide a solution for any drive function and develop something new that is not featured in the catalog customer-oriented, with expertise and high quality. Siemens has always believed that the drive train must be seen and understood as a whole. For this reason, drive train development is rigorous and target-oriented with respect to our customers requirements. We are at the top of the worldwide group of system providers for all industrial drive tasks. As part of our IDS concept, our drive solutions have proven effective in many industries, with ideal coordination of the control system, frequency converter, motor, coupling, gearbox and gear motor, which has revolutionized the industrial drive world. They ensure an immediate experience of high availability, optimal efficiency and productivity. 8
Designation Design Type Sizes Nominal capacity in kw Nominal output torque in Nm Nominal transmission ratio TECHNICAL INFORMATION Water turbine s Helical H2WV 3,550 6.328 13, from 5 to 17 10,000195,000 B2WV 2,550 522.4 Gear units with auxiliary drive (for bucket conveyors) B3 T3 15, from 4 to 18 1,800 6,700240,000 2571 B2 15, from 4 to 18 4,600 6,10023,000 522.4 Conveyor belt s B3 27, from 4 to 28 4,800 6,0001,400,000 12.540 T3 9, from 4 to 12 780 6,00077,200 12.540 B3_E 10, from 13 to 22 4,500 90,700470,000 12.540 B3_A 8, from 7 to 14 1,200 21,700113,000 12.540 Cooling tower s Helical H2NV 6.328 105112 On request On request B2NV 522.4 Paper s Helical H1SH 9, from 2 to 17 4,950 2,900245,000 1.255.6 H2PH 5, 7, 9, 11 1,480 10,70059,300 6.322.4 B2PV 11, from 8 to 18 4,600 6,100230,000 514 Helical H2BV, H3BV 1,073 10,500173,000 6.3112 Aerator s 12, from 5 to 16 B3BV 1,660 9,400173,000 12.590 Agitator gear units Helical H2_V, H3_V, H4_V 14, from 5 to 18 3,560 10,000240,000 6.3450 Hoisting gear units with large overall axle clearance Helical K3, K4 10, from 5 to 14 990 11,000109,000 14250 8, from 215 to 222 3,100 168,000540,000 18140 Angular s (for chassis, etc.) W3, W4 312 635 3,50075,000 12.5400 Crusher s Helical H3SH 509514 90315 35,000120,000 20, 28, 31.5 IDS conveyor belt drives B3, B3_E, B3_A, T3 Drive unit packages consisting of Siemens components: SINAMICS motor, FLENDER coupling, FLENDER helical-bevel and protective hoods mounted on swing base Single-screw extruder Helical E2, E3 412, 14, 16 1,675 6,300160,000 6.3112 9
FLENDER helical s Designs and sizes of universal s TYPE SIZE 03 04 05 06 07 08 09 10 11 12 13 14 Helical 3,300 9,600 17,800 28,700 50,600 75,700 Nm Nm Nm Nm Nm Nm H1 Type Size H1 03 H1 05 H1 07 H1 09 H1 11 H1 13 Ratio range (i) 1:1.25 5.6 1:1.25 5.6 1:1.25 5.6 1:1.25 5.6 1:1.6 5.6 1:1.6 5.6 Helical 3,500 6,700 11,200 14,400 20,300 25,600 33,700 42,200 59,300 73,800 86,000 107,000 Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm H2 Type Size H2 03 H2 04 H2 05 H2 06 H2 07 H2 08 H2 09 H2 10 H2 11 H2 12 H2 13 H2 14 Ratio range (i) 1:6.3...22.4 1:6.3 22.4 1:6.3 22.4 1:8 28 1:6.3 22.4 1:8 28 1:6.3 22.4 1:8 28 1:6.3 22.4 1:8 28 1:6.3 20 1:8 25 Helical 11,600 15,500 21,700 27,200 35,700 43,800 63,500 77,200 88,000 109,000 Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm H3 Type Size H3 05 H3 06 H3 07 H3 08 H3 09 H3 10 H3 11 H3 12 H3 13 H3 14 Ratio range (i) 1:25 90 1:31.5 112 1:25 90 1:31.5 112 1:25 90 1:31.5 112 1:25 90 1:31.5 112 1:22.4 90 1:28 112 Helical 21,700 27,200 35,700 44,200 61,600 78,000 90,700 113,000 Nm Nm Nm Nm Nm Nm Nm Nm H4 Type Size H4 07 H4 08 H4 09 H4 10 H4 11 H4 12 H4 13 H4 14 Ratio range (i) 1:100 355 1:125 450 1:100 355 1:125 450 1:100 355 1:125 450 1:100 355 1:125 450 6,200 9,400 12,000 19,000 23,800 29,900 38,000 54,000 66,300 81,100 101,000 Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm B2 Type Size B2 04 B2 05 B2 06 B2 07 B2 08 B2 09 B2 10 B2 11 B2 12 B2 13 B2 14 Ratio range (i) 1:5 18 1:5 18 1:6.3 22.4 1:5 18 1:6.3 22.4 1:5 18 1:6.3 22.4 1:5 18 1:6.3 22.4 1:5 18 1:6.3 22.4 3,600 6,700 11,600 15,500 21,700 27,200 35,700 43,800 63,500 77,200 90,700 113,000 Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm B3 Type Size B3 03 B3 04 B3 05 B3 06 B3 07 B3 08 B3 09 B3 10 B3 11 B3 12 B3 13 B3 14 Ratio range (i) 1:20...71 1:12.5 71 1:12.5 71 1:16 90 1:12.5 71 1:16 90 1:12.5 71 1:16 90 1:12.5 71 1:16 90 1:12.5 71 1:16 90 11,600 15,500 21,700 27,200 35,700 44,200 61,600 78,000 90,700 113,000 Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm B4 Type Size B4 05 B4 06 B4 07 B4 08 B4 09 B4 10 B4 11 B4 12 B4 13 B4 14 Ratio range (i) 1:80 315 1:100 400 1:80 315 1:100 400 1:80 315 1:100 400 1:80 315 1:100 400 1:80 315 1:100 400 10
range Monoblock design Divided housing design 15 16 17 18 19 20 21 22 23 24 25 26 27 28 130,000 173,000 245,000 Nm Nm Nm H1 15 H1 17 H1 19 1:2 5.6 1:2.8 5.6 1:4 5.6 143,000 160,000 195,000 230,000 292,000 335,000 410,000 458,000 640,000 725,000 860,000 1,030,000 1,230,000 1,400,000 Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm H2 15 H2 16 H2 17 H2 18 H2 19 H2 20 H2 21 H2 22 H2 23 H2 24 H2 25 H2 26 H2 27 H2 28 1:6.3 20 1:7.1 22.4 1:6.3 20 1:7.1 22.4 1:6.3 20 1:7.1 22.8 1:7.1 20 1:8 22.4 1:6.3 20 1:7.1 22.4 1:6.3 20 1:7.1 22.4 1:8 20 1:9 22.4 153,000 173,000 200,000 240,000 300,000 345,000 420,000 470,000 640,000 725,000 860,000 1,030,000 1,230,000 1,400,000 Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm H3 15 H3 16 H3 17 H3 18 H3 19 H3 20 H3 21 H3 22 H3 23 H3 24 H3 25 H3 26 H3 27 H3 28 1:22.4 90 1:25 100 1:22.4 90 1:25 100 1:22.4 90 1:25 100 1:22.4 90 1:25 100 1:22.4 90 1:25 100 1:22.4 90 1:25 100 1:22.4 90 1:25 100 153,000 173,000 200,000 240,000 300,000 345,000 420,000 470,000 640,000 725,000 860,000 1,030,000 1,230,000 1,400,000 Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm H4 15 H4 16 H4 17 H4 18 H4 19 H4 20 H4 21 H4 22 H4 23 H4 24 H4 25 H4 26 H4 27 H4 28 1:100 355 1:112 400 1:100 355 1:112 400 1:100 355 1:112 400 1:100 355 1:112 400 1:100 355 1:112 400 1:100 355 1:112 400 1:100 355 1:112 400 132,000 148,000 195,000 230,000 Nm Nm Nm Nm B2 15 B2 16 B2 17 B2 18 1:5 18 1:5.6 20 1:5.6 18 1:7.1 20 153,000 173,000 200,000 240,000 300,000 345,000 420,000 470,000 640,000 725,000 860,000 1,030,000 1,230,000 1,400,000 Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm B3 15 B3 16 B3 17 B3 18 B3 19 B3 20 B3 21 B3 22 B3 23 B3 24 B3 25 B3 26 B3 27 B3 28 1:12.5 71 1:14 80 1:12.5 71 1:14 80 1:12.5 71 1:14 80 1:12.5 71 1:14 80 1:20 71 1:22.4 80 1:20 71 1:22.4 80 1:20 71 1:22.4 80 153,000 173,000 200,000 240,000 300,000 345,000 420,000 470,000 640,000 725,000 860,000 1,030,000 1,230,000 1,400,000 Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm B4 15 B4 16 B4 17 B4 18 B4 19 B4 20 B4 21 B4 22 B4 23 B4 24 B4 25 B4 26 B4 27 B4 28 1:80 315 1:90 355 1:80 315 1:90 355 1:80 315 1:90 355 1:80 315 1:90 355 1:80 315 1:90 355 1:80 315 1:90 355 1:80 315 1:90 355 11
There s more to it www.siemens.com/ids Discover in detail how Integrated Drive Systems boost your competitive edge and improve your time to profit. Integrated Drive Systems to go: Visit our mobile site! Follow us on: www.twitter.com/siemensindustry www.youtube.com/siemens Siemens AG Process Industries and Drives Mechanical Drives Alfred-Flender-Straße 77 46395 BOCHOLT GERMANY Subject to change without prior notice 09/15 Article No.: PDMD-B10005-V1-7600 Dispo 27904 XXXXXX Printed in Germany Siemens AG 2015 The information provided in this brochure contains merely general descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.