INSTALLATION INSTRUCTIONS PARTS LIST Accessory Application Publications No. MII 13038 GL1800 P/N 08E75-MCA-100K Issue Date November 2009 Honda Dealer: Please give a copy of these instructions to your customer. TRUNK VANITY MIRROR WITH LAMP (Sold separately) P/N 08E75-MCA-101G (1) (2) (10) (3) (11) No. Description Qty (1) Main harness 1 (2) Clip2 (To be used on up to '05 model.) (3) Trunk lamp switch 1 LAMP (Sold separately) P/N 08E75-MCA-100H (7) No. Description Qty (10) Trunk vanity mirror 1 (11) 5 mm Screw 2 TOOLS AND SUPPLIES REQUIRED Phillips screwdriver Flat-tip screwdriver Nippers Electric drill motor Drill bit (4.5 and 13 mm) Electrical tape Scissors Isopropyl alcohol Shop towel Torque wrench (8) (9) (5) TORQUE CHART Tighten all screws, bolts, and nuts to their specified torque values. Refer to the Service Manual for the torque values of the removed parts. (4) (6) Item N m kgf m Ibf ft 4 mm screw 1 0.1 0.7 5 mm screw 4 0.4 2.9 No. Description Qty (4) Trunk inner lamp 1 (5) Trunk inner lamp harness 1 (6) Grommet 1 (7) Wire tie 4 (8) Seal 4 (9) 4 mm Screw 2 INSTALLATION (ALL) NOTE: This accessory is designed to be used exclusively with the Trunk Inner Lamp or Trunk Vanity Mirror for the Honda GL1800. Have the recommended accessories on hand before installing this accessory. Trim the excess ends off the wire ties after attaching them to the wire harnesses. 2009 American Honda Motor Co., Inc - All Rights Reserved. 08E75-MCA-1K03-91 1 of 9
1. Refer to the Service Manual for the motorcycle, remove the motorcycle parts, and disconnect the negative (-) terminal of the battery. For the type with heated seat: Disconnect the connector. 2. Remove the inner lid as shown. LOCK STAY TRUNK LID WASHER MOTORCYCLE S REAR SEAT INNER LID Remove the 13 screws. Remove the screws as shown. TRUNK LID SEAT LEFT GRAB RAIL 3. Remove the screws as shown. LEFT ARMREST RIGHT GRAB RAIL 2 of 9 08E75-MCA-1K03-91 2009 American Honda Motor Co., Inc - All Rights Reserved.
4. Remove the left armrest as shown. LEFT ARMREST 6. Install the trunk inner lamp as shown. 4 mm LAMP Separate the trunk inner lamp by inserting a flat-tip screwdriver. HOLE you made LAMP INSTALLATION ONLY 5. Drill the rear trunk at the marked points as shown. Remove any burrs from the edge of the hole. MARK GROMMET Install the grommet on the trunk inner lamp harness and insert it into the 13 mm hole you made. 7. Secure the trunk inner lamp harness with the seal as shown. SEAL Clean the surface where the seal will attach. Remove the adhesive backing from the backside of the seal and attach the seal so it covers the grommet. REAR TRUNK (4.5 mm BIT) (13 mm BIT) (4.5 mm BIT) SEAL Clean the attachment surface thoroughly and attach after removing the adhesive backing. 2009 American Honda Motor Co., Inc - All Rights Reserved. 08E75-MCA-1K03-91 3 of 9
8. Remove the trunk lid as described in the Service Manual. This step applies only up to the '05 model. MOTORCYCLE S TRUNK LID TRUNK VANITY MIRROR WITH LAMP INSTALLATION ONLY 11. Drill the inner lid at the marked point as shown. Remove any burrs from the edge of the hole. (13 mm BIT) MARK NUT NUT INNER LID 9. Drill the left inner speaker box at the marked point as shown. This step applies only up to the '05 model. Remove any burrs from the edge of the hole. (13 mm BIT) LEFT INNER SPEAKER BOX MARK 10. Install the trunk lid in the reverse order of removal. 4 of 9 08E75-MCA-1K03-91 2009 American Honda Motor Co., Inc - All Rights Reserved.
12. Install the trunk vanity mirror with lamp as shown. Remove the mirror from the case using a flat-tip screwdriver or equivalent tool. 13. Remove the grommet as shown. This step applies only to after '05 model. MOTORCYCLE S TRUNK VANITY MIRROR GROMMET 5 mm SCISSORS MOTORCYCLE S ELECTRICAL TAPE Remove. HOLE you made GROMMET (Discard) TRUNK VANITY MIRROR Adjust the trunk vanity mirror movement by turning the adjust bolt right or left. TRUNK VANITY MIRROR WITH LAMP ADJUST 2009 American Honda Motor Co., Inc - All Rights Reserved. 08E75-MCA-1K03-91 5 of 9
14. Route the trunk inner lamp harness and secure it as shown using a wire tie. LAMP 15. Route the trunk inner lamp harness as shown. Up to '05 model: WIRE TIE Secure to the motorcycle s harness. LEFT SIDE TRUNK HINGE Up to 05 model: FRONT WIRE TIE Secure to the trunk hinge. WIRE TIE Secure to the trunk hinge. HOLE you made 6 of 9 08E75-MCA-1K03-91 2009 American Honda Motor Co., Inc - All Rights Reserved.
16. Route the main harness as shown and connect it to the trunk inner lamp harness. 17. Route the trunk lamp switch as shown and connect it to the main harness. TERMINAL (WHITE / BLACK) TRUNK LAMP SWITCH TERMINAL (GREEN / WHITE) Up to '05 model: Up to '05 model: TRUNK LAMP SWITCH TERMINAL (WHITE / BLACK) TERMINAL (GREEN / WHITE) 2009 American Honda Motor Co., Inc - All Rights Reserved. 08E75-MCA-1K03-91 7 of 9
18. Secure the terminal to the main harness as shown. The illustrations shown below represents after '05 models. The procedure for other model years is similar. 19. Route the main harness as shown and connect it to the motorcycle s harness. ELECTRICAL TAPE Remove. 2P CONNECTER (Red) ELECTRICAL TAPE 8 of 9 08E75-MCA-1K03-91 2009 American Honda Motor Co., Inc - All Rights Reserved.
20. Connect the trunk vanity mirror harness as shown. 22. Secure the main harness and trunk inner lamp harness as shown. Secure the harness with a clip. TRUNK VANITY MIRROR Up to '05 model: INNER LID Secure the harness with a clip. 21. Install the clips as shown. This step applies only up to the '05 model. Remove once and install the clips. CLIP 23. Connect the negative (-) cable to the battery. 24. Reinstall the motorcycle s parts in the reverse order of removal. 2009 American Honda Motor Co., Inc - All Rights Reserved. 08E75-MCA-1K03-91 9 of 9