DUCTILE IRON FITTINGS

APPLICATIONS Water reticulation applications. Potable and non-potable pressure pipelines including rising mains and pump stations Fire service mains Irrigation pressure systems FEATURES High strength and impact resistant ductile iron Thermal bonded polymeric coating provides corrosion, impact and abrasion resistance (Standard coating for fittings) Range of pipes and fittings suitable for PN16 to PN35 pipelines Fittings are compatible with Ductile Iron pipes to AS/NZS2280; PVC Series 2 pipes to AS/NZS1477-Series 2 and GRP pipes with OD s to AS/NZS2280 dimensions. A Series 2-Series 1 Conversion Seal can be used in the socket fittings to provide compatibility with AS/NZS1477 Series 1 pipelines ORDERING INFORMATION All Fittings are coated with a thermal bonded polymeric coating unless shown otherwise. Fittings can be made available cement lined and bitumen coated upon request. Flanged fittings are standard PN16 rating. PN35 and other high pressure flanges can be made available upon special request. PVC Series 1 compatibility Socket fittings can be fitted with a conversion seal to provide compatibility with PVC Series 1 pipe dimensions. Request Series 1 fittings at time of ordering Seals are supplied with Socket fittings. Flange gasket sets are not included with flange fittings and are sold separately TECHNICAL DATA Ductile Iron pipes and fittings comply with the requirements of the following standards: AS4087 AS4020 Ductile iron pressure pipes and fittings Metallic flanges for waterworks purposes Products in contact with drinking water Coatings comply to the following standards: AS4158 AS/NZS3750.4 Size Range: Pressure Rating: Thermal bonded polymeric coatings Bitumen Paint DN80 to DN750 The allowable pressure for a pipeline system is limited to the lowest pressure classification of all pipes, fittings & components within the pipe system. (Refer table below) Fitting Pressure Classification: Socket fittings Spigot fittings Flange fittings PN35 unless shown otherwise PN35 unless shown otherwise PN16 (Standard flanges) PN35 (Optional high pressure flange) Socket and Spigot fittings are also available in light weight PN16 and will be shown as such on the fitting. All Flanges must show the relevant pressure rating. Allowable Pipeline Pressures: (Mpa) PN16 PN20 PN35 Allowable Operating Pressure 1.60 2.00 3.50 Max Allow Operating Pressure 1.92 2.40 4.20 Allowable Site Test Pressure 2.00 2.50 4.38 DIF_0117 1

BENDS - SOCKET Dia 11 ¼ deg 22 ½ deg 45 deg 90 deg 80 100 DBS1011 DBS1022 DBS1045 DBS1090 150 DBS1511 DBS1522 DBS1545 DBS1590 200 DBS2011 DBS2022 DBS2045 DBS2090 225 DBS2211 DBS2222 DBS2245 DBS2290 250 DBS2511 DBS2522 DBS2545 DBS2590 300 DBS3011 DBS3022 DBS3045 DBS3090 375 DBS3711 DBS3722 DBS3745 DBS3790 450 DBS4511 DBS4522 DBS4545 DBS4590 500 DBS5011 DBS5022 DBS5045 DBS5090 600 DBS6011 DBS6022 DBS6045 DBS6090 750 DBS7511 DBS7522 DBS7545 DBS7590 BENDS - FLANGED Dia 11 ¼ deg 22 ½ deg 45 deg 90 deg 80 DBF0811 DBF0822 DBF0845 DBF0890 100 DBF1011 DBF1022 DBF1045 DBF1090 150 DBF1511 DBF1522 DBF1545 DBF1590 200 DBF2011 DBF2022 DBF2045 DBF2090 225 DBF2211 DBF2222 DBF2245 DBF2290 250 DBF2511 DBF2522 DBF2545 DBF2590 300 DBF3011 DBF3022 DBF3045 DBF3090 375 DBF3711 DBF3722 DBF3745 DBF3790 450 DBF4511 DBF4522 DBF4545 DBF4590 500 DBF5011 DBF5022 DBF5045 DBF5090 600 DBF6011 DBF6022 DBF6045 DBF6090 750 DBF7511 DBF7522 DBF7545 DBF7590 BENDS - SPIGOT Dia 11 ¼ deg 22 ½ deg 45 deg 90 deg 80 DBP0811 DBP0822 DBP0845 DBP0890 100 DBP1011 DBP1022 DBP1045 DBP1090 150 DBP1511 DBP1522 DBP1545 DBP1590 200 DBP2011 DBP2022 DBP2045 DBP2090 225 DBP2211 DBP2222 DBP2245 DBP2290 250 DBP2511 DBP2522 DBP2545 DBP2590 300 DBP3011 DBP3022 DBP3045 DBP3090 375 DBP3711 DBP3722 DBP3745 DBP3790 450 DBP4511 DBP4522 DBP4545 DBP4590 DIF_0117 2

BENDS HYDRANT Dia Product Code 100 x 80 DBH10 150 x 80 DBH15 BENDS WASHOUT Dia Product Code 100 x 100 DBW10 150 x 100 DBW15 BENDS SOCKET / FLANGE Dia 90 deg 100 DBFS1090 150 DBFS1590 200 DBFS2090 225 DBFS2290 250 DBFS2590 300 DBFS3090 BENDS FL DUCKFOOT Dia Product Code 100 DBDF10 150 DBDF15 200 DBDF20 225 DBDF22 250 DBDF25 300 DBDF30 375 DBDF37 450 DBDF45 500 DBDF50 600 DBDF60 750 DBDF75 DIF_0117 3

CONNECTORS Dia Socket Socket/ Flange Spigot/Flange 80 DCFS08 DCFP08 100 DCS10 DCFS10 DCFP10 150 DCS15 DCFS15 DCFP15 200 DCS20 DCFS20 DCFP20 225 DCS22 DCFS22 DCFP22 250 DCS25 DCFS25 DCFP25 300 DCS30 DCFS30 DCFP30 375 DCS37 DCFS37 DCFP37 450 DCS45 DCFS45 DCFP45 500 DCS50 DCFS50 DCFP50 600 DCS60 DCFS60 DCFP60 750 DCS75 DCFS75 DCFP75 REDITAP CONNECTORS (4 OUTLETS) Dia Tapping Product Code 100 20 BSP 4 Outlets DCST1020Q 100 25 BSP 4 Outlets DCST1025Q 150 20 BSP 4 Outlets DCST1520Q 150 25 BSP 4 Outlets DCST1525Q REDITAP CONNECTORS (2 OUTLETS) Dia Tapping Product Code 100 20 BSP 2 Outlets DCST1020 100 25 BSP 2 Outlets DCST1025 150 20 BSP 2 Outlets DCST1520 150 25 BSP 2 Outlets DCST1525 Purple (Recycled) also available REDITAP CONNECTORS (1 OUTLET) Dia Tapping Product Code 100 25 BSP 1 Outlet DCST1025S 100 32 BSP 1 Outlet DCST1032S 100 40 BSP 1 Outlet DCST1040S 100 50 BSP 1 Outlet DCST1050S 150 25 BSP 1 Outlet DCST1525S 150 32 BSP 1 Outlet DCST1532S 150 40 BSP 1 Outlet DCST1540S 150 50 BSP 1 Outlet DCST1550S DIF_0117 4

TEES Dia Socket Soc / Fl Soc/Sp/Fl Spigot Sp / Fl Flange 100 x 80 DTS1008 DTSF1008 DTSPF1008 DTP1008 DTPF1008 DTF1008 100 x 80 DTS1010 DTSF1010 DTSPF1010 DTP1010 DTPF1010 DTF1010 150 x 80 DTS1508 DTSF1508 DTSPF1508 DTP1508 DTPF1508 DTF1508 150 x 100 DTS1510 DTSF1510 DTSPF1510 DTP1510 DTPF1510 DTF1510 150 x 150 DTS1515 DTSF1515 DTP1515 DTPF1515 DTF1515 200 x 80 DTS2008 DTSF2008 DTSPF2008 DTP2008 DTPF2008 DTF2008 200 x 100 DTS2010 DTSF2010 DTSPF2010 DTP2010 DTPF2010 DTF2010 200 x 150 DTS2015 DTSF2015 DTP2015 DTPF2015 DTF2015 200 x 200 DTS2020 DTSF2020 DTP2020 DTPF2020 DTF2020 225 x 80 DTS2208 DTSF2208 DTSPF2208 DTP2208 DTPF2208 DTF2208 225 x 100 DTS2210 DTSF2210 DTSPF2210 DTP2210 DTPF2210 DTF2210 225 x 150 DTS2215 DTSF2215 DTP2215 DTPF2215 DTF2215 225 x 200 DTS2220 DTSF2220 DTP2220 DTPF2220 DTF2220 225 x 225 DTS2222 DTSF2222 DTP2222 DTPF2222 DTF2222 250 x 80 DTS2508 DTSF2508 DTSPF2508 DTP2508 DTPF2508 DTF2508 250 x 100 DTS2510 DTSF2510 DTSPF2510 DTP2510 DTPF2510 DTF2510 250 x 150 DTS2515 DTSF2515 DTP2515 DTPF2515 DTF2515 250 x 200 DTS2520 DTSF2520 DTP2520 DTPF2520 DTF2520 250 x 225 DTS2522 DTSF2522 DTP2522 DTPF2522 DTF2522 250 x 250 DTS2525 DTSF2525 DTP2525 DTPF2525 DTF2525 300 x 80 DTS3008 DTSF3008 DTSPF3008 DTP3008 DTPF3008 DTF3008 300 x 100 DTS3010 DTSF3010 DTSPF3010 DTP3010 DTPF3010 DTF3010 300 x 150 DTS3015 DTSF3015 DTP3015 DTPF3015 DTF3015 300 x 200 DTS3020 DTSF3020 DTP3020 DTPF3020 DTF3020 300 x 225 DTS3022 DTSF3022 DTP3022 DTPF3022 DTF3022 300 x 250 DTS3025 DTSF3025 DTP3025 DTPF3025 DTF3025 300 x 300 DTS3030 DTSF3030 DTP3030 DTPF3030 DTF3030 375 x 80 DTS3708 DTSF3708 DTSPF3708 DTP3708 DTPF3708 DTF3708 375 x 100 DTS3710 DTSF3710 DTSPF3710 DTP3710 DTPF3710 DTF3710 375 x 150 DTS3715 DTSF3715 DTP3715 DTPF3715 DTF3715 375 x 200 DTS3720 DTSF3720 DTP3720 DTPF3720 DTF3720 375 x 225 DTS3722 DTSF3722 DTP3722 DTPF3722 DTF3722 375 x 250 DTS3725 DTSF3725 DTP3725 DTPF3725 DTF3725 375 x 300 DTS3730 DTSF3730 DTP3730 DTPF3730 DTF3730 375 x 375 DTS3737 DTSF3737 DTP3737 DTPF3737 DTF3737 450 x 80 DTS4508 DTSF4508 DTSPF4508 DTP4508 DTPF4508 DTF4508 450 x 100 DTS4510 DTSF4510 DTSPF4510 DTP4510 DTPF4510 DTF4510 450 x 150 DTS4515 DTSF4515 DTP4515 DTPF4515 DTF4515 450 x 200 DTS4520 DTSF4520 DTP4520 DTPF4520 DTF4520 450 x 225 DTS4522 DTSF4522 DTP4522 DTPF4522 DTF4522 450 x 250 DTS4525 DTSF4525 DTP4525 DTPF4525 DTF4525 450 x 300 DTS4530 DTSF4530 DTP4530 DTPF4530 DTF4530 450 x 375 DTS4537 DTSF4537 DTP4537 DTPF4537 DTF4537 450 x 450 DTS4545 DTSF4545 DTP4545 DTPF4545 DTF4545 DIF_0117 5

TEES Dia Socket Soc / Fl Flange 500 x 80 DTSF5008 500 x 100 DTSF5010 500 x 250 DTS5025 DTSF5025 DTF5025 500 x 300 DTS5030 DTSF5030 DTF5030 500 x 375 DTS5037 DTSF5037 DTF5037 500 x 450 DTS5045 DTSF5045 DTF5045 500 x 500 DTS5050 DTSF5050 DTF5050 600 x 80 DTSF6008 600 x 100 DTSF6010 600 x 300 DTS6030 DTSF6030 DTF6030 600 x 375 DTS6037 DTSF6037 DTF6037 600 x 450 DTS6045 DTSF6045 DTF6045 600 x 500 DTS6050 DTSF6050 DTF6050 600 x 600 DTS6060 DTSF6060 DTF6060 750 x 80 DTSF7508 750 x 100 DTSF7510 750 x 300 DTS7530 DTSF7530 DTF7530 750 x 375 DTS7537 DTSF7537 DTF7537 750 x 450 DTS7545 DTSF7545 DTF7545 750 x 500 DTS7550 DTSF7550 DTF7550 750 x 600 DTS7560 DTSF7560 DTF7560 750 x 750 DTS7575 DTSF7575 DTF7575 SCOUR TEES Dia Socket / Flange Spigot / Flange Flange / Flange 100 x 80 DSTSF1008 DSTPF1008 DSTF1008 150 x 80 DSTSF1508 DSTPF1508 DSTF1508 150 x 100 DSTSF1510 DSTPF1510 DSTF1510 200 x 80 DSTSF2008 DSTPF2008 DSTF2008 200 x 100 DSTSF2010 DSTPF2010 DSTF2010 200 x 150 DSTSF2015 DSTPF2015 DSTF2015 225 x 100 DSTSF2210 DSTPF2210 DSTF2210 225 x 150 DSTSF2215 DSTPF2215 DSTF2215 250 x 100 DSTSF2510 DSTPF2510 DSTF2510 250 x 150 DSTSF2515 DSTPF2515 DSTF2515 300 x 100 DSTSF3010 DSTPF3010 DSTF3010 300 x 150 DSTSF3015 DSTPF3015 DSTF3015 375 x 100 DSTSF3710 DSTPF3710 DSTF3710 375 x 150 DSTSF3715 DSTPF3715 DSTF3715 450 x 100 DSTSF4510 DSTPF4510 DSTF4510 450 x 150 DSTSF4515 DSTPF4515 DSTF4515 500 x 100 DSTSF5010 DSTF5010 500 x 150 DSTSF5015 DSTF5015 600 x 100 DSTSF6010 DSTF6010 600 x 150 DSTSF6015 DSTF6015 750 x 150 DSTSF7515 DSTF7515 750 x 200 DSTSF7520 DSTF7520 DIF_0117 6

REDUCERS Dia Socket Flange Fl Eccentric Soc / Fl Spigot 100 x 80 DRS1008 DRF1008 DRFE1008 150 x 80 DRS1508 DRF1508 DRFE1508 150 x 100 DRS1510 DRF1510 DRFE1510 DRSF1510 DRP1510 200 x 100 DRS2010 DRF2010 DRFE2010 DRSF2010 DRP2010 200 x 150 DRS2015 DRF2015 DRFE2015 DRSF2015 DRP2015 225 x 100 DRS2210 DRF2210 DRFE2210 DRSF2210 DRP2210 225 x 150 DRS2215 DRF2215 DRFE2215 DRSF2215 DRP2215 225 x 200 DRS2220 DRF2220 DRFE2220 DRSF2220 DRP2220 250 x 100 DRS2510 DRF2510 DRFE2510 DRSF2510 DRP2510 250 x 150 DRS2515 DRF2515 DRFE2515 DRSF2515 DRP2515 250 x 200 DRS2520 DRF2520 DRFE2520 DRSF2520 DRP2520 250 x 225 DRS2522 DRF2522 DRFE2522 DRSF2522 DRP2522 300 x 100 DRS3010 DRF3010 DRFE3010 DRSF3010 DRP3010 300 x 150 DRS3015 DRF3015 DRFE3015 DRSF3015 DRP3015 300 x 200 DRS3020 DRF3020 DRFE3020 DRSF3020 DRP3020 300 x 225 DRS3022 DRF3022 DRFE3022 DRSF3022 DRP3022 300 x 250 DRS3025 DRF3025 DRFE3025 DRSF3025 DRP3025 375 x 200 DRS3720 DRF3720 DRFE3720 DRSF3720 DRP3720 375 x 225 DRS3722 DRF3722 DRFE3722 DRSF3722 DRP3722 375 x 250 DRS3725 DRF3725 DRFE3725 DRSF3725 DRP3725 375 x 300 DRS3730 DRF3730 DRFE3730 DRSF3730 DRP3730 450 x 250 DRS4525 DRF4525 DRFE4525 450 x 300 DRS4530 DRF4530 DRFE4530 450 x 375 DRS4537 DRF4537 DRFE4537 500 x 250 DRS5025 DRF5025 DRFE5025 500 x 300 DRS5030 DRF5030 DRFE5030 500 x 375 DRS5037 DRF5037 DRFE5037 500 x 450 DRS5045 DRF5045 DRFE5045 600 x 300 DRS6030 DRF6030 DRFE6030 600 x 375 DRS6037 DRF6037 DRFE6037 600 x 450 DRS6045 DRF6045 DRFE6045 600 x 500 DRS6050 DRF6050 DRFE6050 750 x 375 DRS7537 DRF7537 DRFE7537 750 x 450 DRS7545 DRF7545 DRFE7545 750 x 500 DRS7550 DRF7550 DRFE7550 750 x 600 DRS7560 DRF7560 DRFE7560 Other End Configurations may be available upon request eg Fl/Soc, Fl/Sp DIF_0117 7

HYDRANT RISERS 80 DIA Dia Length Prod Code 80-100 100 DPR010010S 80 100 DPR08010 80 150 DPR08015 80 225 DPR08022 80 300 DPR08030 80 375 DPR08037 80 450 DPR08045 80 600 DPR08060 HYDRANT RISERS 100 DIA Dia Length Prod Code 100 100 DPR10010 100 150 DPR10015 100 225 DPR10022 100 300 DPR10030 100 375 DPR10037 100 450 DPR10045 100 600 DPR10060 100 900 DPR10090 100 1000 DPR10100 100 1500 DPR10150 100 2000 DPR10200 PIPE RISERS 150 DIA Dia Length Prod Code 150 150 DPR15015 150 225 DPR15022 150 300 DPR15030 150 450 DPR15045 150 500 DPR15050 150 600 DPR15060 150 900 DPR15090 150 1000 DPR15100 150 1200 DPR15120 150 2000 DPR15200 150 150 DPR15015 PIPE RISERS 200 DIA Dia Length Prod Code 200 150 DPR20015 200 225 DPR20022 200 300 DPR20030 200 450 DPR20045 200 500 DPR20050 200 600 DPR20060 200 900 DPR20090 200 1000 DPR20100 200 1200 DPR20120 200 2000 DPR20200 200 150 DPR20015 THRUST CONNECTORS CAST DIFC PIPE WITH CENTRAL WEEP FLANGE Dia Length Flange / Socket Dia Length Flange / Flange 100 600 DCFSW10060 100 600 DCFW10060 150 600 DCFSW15060 100 750 DCFW10075 200 900 DCFSW20090 150 600 DCFW15060 225 900 DCFSW22090 150 750 DCFW15075 250 900 DCFSW25090 200 1000 DCFW20100 300 900 DCFSW30090 225 1000 DCFW22100 Other sizes & configurations available on request 250 1000 DCFW25100 300 1000 DCFW30100 DIF_0117 8

FABRICATED PIPEWORK Ductile Iron pipe specials (Length, configuration and coating to suit project requirements) Material: Size Range: End Configurations: Flange Drillings: Coatings: Options: Ductile Iron PN35 Flange Class, K12 DN80 to DN750 Fl/Fl, Fl/Soc, Fl/Sp, Soc/Sp PN16 AS4087 (Table C, D AS2129) Table E AS2129 PN35 AS4087 (Table F, H AS2129) Bitumen Coated Cement Lined, Fusion/Epoxy Coating Weep/Thrust Flange, BSP Pipe Tapping CROSSES Dia Socket Spigot Flange 100 x 100 DXS1010 DXP1010 DXF1010 150 x 100 DXS1510 DXP1510 DXF1510 150 x 150 DXS1515 DXP1515 DXF1515 Other sizes & configurations available on request WYES Dia Socket Spigot Flange 100 x 100 DYS1010 DYP1010 DYF1010 150 x 100 DYS1510 DYP1510 DYF1510 150 x 150 DYS1515 DYP1515 DYF1515 Other sizes & configurations available on request BELLMOUTHS Dia Product Code 100 DFBM10 150 DFBM15 200 DFBM20 225 DFBM22 250 DFBM25 300 DFBM30 375 DFBM37 450 DFBM45 500 DFBM50 600 DFBM60 750 DFBM75 DIF_0117 9

END CAPS Dia Product Code 100 DEC10 150 DEC15 200 DEC20 225 DEC22 250 DEC25 300 DEC30 375 DEC37 450 DEC45 500 DEC50 600 DEC60 750 DEC75 BLANK FLANGES Dia Product Code 80 DFB08 100 DFB10 150 DFB15 200 DFB20 225 DFB22 250 DFB25 300 DFB30 375 DFB37 450 DFB45 500 DFB50 600 DFB60 750 DFB75 UNI-FLANGES (SS BOLTS) Dia Product Code 80 DFU08 100 DFU10 150 DFU15 200 DFU20 225 DFU22 250 DFU25 300 DFU30 375 DFU37 450 DFU45 500 DFU50 600 DFU60 750 DFU75 DIF_0117 10

FLANGE JOINTING PROCEDURE JOINTING INSTRUCTIONS (Refer to WSAA WSA 109 for further details) 1. Ensure flanges and bolts are clean and in good working condition. 2. Apply lubricant to bolts and nut load bearing face (eg molybdenum disulphide) 3. Insert bolts 1 to 4 into one flange and position gasket on bolts. 4. Align flanges and support as required. 5. Offer the adjoining flange to bolts and hand tighten nuts. 6. Insert remaining bolts and hand tighten nuts. 7. Determine required Bolt Tension and Tightening Torque using PN16 or PN35 table below. 8. Using star pattern sequence shown tighten nuts as follows: Tighten Nuts to 30% of estimated torque then, Tighten Nuts to 60% of estimated torque then, Tighten Nuts to 100% of estimated torque 9. Final pass tighten all nuts to 100% of estimated torque in a clockwise direction. ESTIMATED TORQUE VALUES The estimated torque values apply to AS/NZS2280 ductile iron flanges drilled to AS4087 PN16 Fig B5 and PN35 Fig B6 only. Lightly Oiled refers to the application of a good quality lubricating oil. This is the usual as-received condition. Well Lubricated refers to the application of molybdenum disulphide grease or equivalent antiseize compound. The estimated torque values are based on the coefficients of friction (u) indicated. When other coefficients apply, alternative torque values need to be calculated. Star Pattern Tightening sequence: ESTIMATED TORQUES PN16 AS4087 Estimated Torque (Nm) ESTIMATED TORQUES PN35 AS4087 Estimated Torque (Nm) Dia Bolt Size Bolt Tension (kn) Lightly Oiled u=0.22 Well Lubricated u=0.15 Dia Bolt Size Bolt Tension (kn) Lightly Oiled u=0.22 Well Lubricated u=0.15 80 M16 16 60 40 100 M16 22 80 55 150 M16 17 60 40 200 M16 22 80 55 225 M16 24 85 60 250 M20 35 155 105 300 M20 28 125 85 375 M24 42 220 150 450 M24 53 280 190 500 M24 52 275 185 600 M27 67 400 270 750 M30 80 530 360 PN 16 AS4087 Flanges Fig B5 Applies: Galv Gr 4.6 or SS Gr 316 Class 50 Bolts EPDM Rubber Gasket 3mm 80 M16 41 140 100 100 M16 52 180 130 150 M20 66 290 200 200 M20 93 410 280 225 M24 108 570 390 250 M24 118 620 430 300 M24 110 580 400 375 M27 141 840 570 450 M30 150 990 680 500 M30 156 1030 700 600 M33 195 1420 970 750 M33 230 1670 1140 PN 35 AS4087 Flanges Fig B6 Applies: Galv Gr 8.8 or SS Gr 316 Class 80 Studs Fibre Gasket Non-Asbestos 1.5mm DIF_0117 11

FLANGE GASKET SETS GASKET SETS (GASKET, SS/GAL BOLTS NUTS & WASHERS) [COMPLIES WSA 109] Suits Flanges: PN16 AS4087 (Table C,D) Flanges: AS2129 (Table E) Flanges: PN35 AS4087 (Table F,H) Dia Bolt Size Product Code Product Code Stud Product Code Bolt Size Bolt Size 316 SS Galv 316 SS Galv Length 316 SS Galv 80 4 M16 x 75 JGKS08 JGKG08 Same as PN16 8 M16 x 75 110 JGKS08H JGKG08H 100 4 M16 x 75 JGKS10 JGKG10 8 M16 x 75 JGKS10E JGKG10E 8 M16 x 75 110 JGKS10H JGKG10H 150 8 M16 x 75 JGKS15 JGKG15 8 M20 x 90 JGKS15E JGKG15E 12 M20 x 90 130 JGKS15H JGKG15H 200 8 M16 x 75 JGKS20 JGKG20 8 M20 x 90 JGKS20E JGKG20E 12 M20 x 90 130 JGKS20H JGKG20H 225 8 M16 x 75 JGKS22 JGKG22 12 M20 x 90 JGKS22E JGKG22E 12 M24 x 110 150 JGKS22H JGKG22H 250 8 M20 x 90 JGKS25 JGKG25 12 M20 x 90 JGKS25E JGKG25E 12 M24 x 110 150 JGKS25H JGKG25H 300 12 M20 x 90 JGKS30 JGKG30 12 M24 x 100 JGKS30E JGKG30E 16 M24 x 110 150 JGKS30H JGKG30H 375 12 M24 x 110 JGKS37 JGKG37 Same as PN16 16 M27 x 130 170 JGKS37H JGKG37H 450 12 M24 x 110 JGKS45 JGKG45 16 M24 x 110 JGKS45E JGKG45E 20 M30 x 140 190 JGKS45H JGKG45H 500 12 M24 x 110 JGKS50 JGKG50 16 M24 x 110 JGKS50E JGKG50E 24 M30 x 140 190 JGKS50H JGKG50H 525 16 M24 x 110 JGKS52 JGKG52 16 M27 x 130 JGKS52E JGKG52E 24 M30 x 140 210 JGKS52H JGKG52H 600 16 M27 x 130 JGKS60 JGKG60 16 M30 x 130 JGKS60E JGKG60E 24 M33 x 160 210 JGKS60H JGKG60H 750 20 M30 x 130 JGKS75 JGKG75 20 M33 x 150 JGKS75E JGKG75E 28 M33 x 160 210 JGKS75H JGKG75H Gaskets: PN16 & Table E gaskets EPDM ; PN35 gaskets Non-asbestos Fibre Bolt Grades: PN16 & Table E flanges Galv Gr 4.6 or Stainless Steel Gr 316 Class 50 min Bolt Grades: PN35 flanges Galv Gr 8.8 or Stainless Steel Gr 316 Class 70 min Stud Bolts: PN35 flanges Galv Gr 8.8 or Stainless Steel Gr 316 Class 80 min (Alternative to standard bolts) RUBBER RING JOINTING PROCEDURE 1. PREPARE THE SPIGOT If pipe has been cut, ensure the end is square and has the correct chamfer. Examine spigot to ensure it is round, and clean with a smooth undamaged surface free of bulges and scores. Measure the socket depth and mark a witness line on the spigot to match. 2. PREPARE THE SOCKET Remove seal and inspect and clean socket ring groove. Re-fit seal ensuring it is securely in place and do not use lubrication as this may cause the seal to dislodge during installation. 3. APPLY LUBRICATION Lubricate the Spigot to the witness mark including the chamfered edge. 4. ASSEMBLY Pipes/Fittings must be aligned during assembly to ensure an effective joint. Insert the chamfered edge of the spigot into the socket and apply a firm even thrust to push home to the witness mark. This can be achieved by hand on smaller pipes and fittings. On larger pipes and fittings, the use of a crowbar thrust against a timber block to protect the pipe end may be required. It may also be necessary to use a Come-Along for the larger more difficult pipes and fittings. DIF_0117 12

DI FITTINGS DIMENSIONS The dimensions shown relate to the standard ductile iron products as nominated in AS/NZS2280. The following products comply with the requirements of AS/NZS2280 but are not included as the dimensions vary by manufacturer: Bends washout, hydrant, duckfoot, socket/flange and spigot/flange PN16 socket fittings Pre-tap connectors, crosses and wye junctions. Contact CIVILPIPES for dimensional data regarding these products. L R Socket / Socket Nom Size Radius BENDS - SOCKET Dimension L (mm) DN R 11 ¼ deg 22 ½ deg 45 deg 90 deg 100 152 30 45 80 165 150 190 35 55 95 205 200 203 35 55 100 220 225 229 45 65 115 250 250 254 45 70 125 275 300 305 50 80 145 325 375 381 65 100 185 405 450 457 70 115 215 480 500 508 75 125 235 535 600 610 85 145 280 635 750 765 105 180 345 795 Dimensions vary for light weight fittings. L R Flange / Flange BENDS - FLANGED Nom Size Radius Dimension L (mm) DN R 11 ¼ deg 22 ½ deg 45 deg 90 deg 100 152 152 152 152 241 150 190 190 190 190 279 200 203 203 203 203 305 225 229 229 229 229 330 250 254 254 254 254 356 300 305 305 305 305 406 375 381 381 381 381 495 450 457 457 457 457 572 500 508 508 508 508 622 600 610 610 610 610 737 750 765 230 295 460 905 DIF_0117 13

TEES SOCKET, FLANGED Body Branch Socket / Socket Flange / Flange DN DN L1 (mm) H1 (mm) L2 (mm) H2 (mm) H1 H2 = = L1 Socket / Socket = L2 Flange / Flange = 100 100 230 115 356 178 150 100 230 145 406 203 150 150 290 145 406 203 200 100 230 170 484 241 200 150 290 170 484 241 200 200 340 170 484 241 225 100 240 185 508 254 225 150 300 185 508 254 225 200 350 185 508 254 225 225 380 190 508 254 250 100 240 200 534 267 250 150 300 200 534 267 250 200 350 200 534 267 250 225 380 205 534 267 250 250 410 205 534 267 300 100 240 230 610 305 300 150 300 230 610 305 300 200 350 230 610 305 300 225 380 235 610 305 300 250 410 235 610 305 300 300 490 245 610 305 375 200 360 270 738 356 375 225 390 275 738 356 375 250 420 275 738 356 375 300 500 285 738 356 375 375 610 305 738 368 450 250 420 315 814 394 450 300 500 325 814 394 450 375 610 345 814 406 450 450 690 345 814 406 500 250 420 340 890 432 500 300 500 355 890 432 500 375 610 370 890 444 500 450 690 370 890 444 500 500 770 385 890 444 600 300 500 405 1016 483 600 375 610 425 1016 495 600 450 690 425 1016 495 600 500 770 435 1016 495 600 600 870 435 1016 508 750 300 510 485 890 615 750 375 620 505 1000 645 750 450 700 505 1080 655 750 500 780 515 1160 680 750 600 880 515 1260 695 750 750 1070 535 1450 725 Dimensions vary for light weight fittings DIF_0117 14

TEES SOC/FL, SPIG/FL Body Branch Socket / Flange Spigot / Flange H2 H1 = = L1 Socket / Flange = L2 Spigot / Flange = DN DN L1 (mm) H1 (mm) L2 (mm) H2 (mm) 100 80 210 195 432 178 100 100 230 195 432 178 150 80 210 225 432 203 150 100 230 225 432 203 150 150 290 250 432 203 200 80 210 250 457 241 200 100 230 250 457 241 200 150 290 275 482 241 200 200 340 275 534 241 225 80 220 265 457 254 225 100 240 265 457 254 225 150 300 290 508 254 225 200 350 290 534 254 225 225 380 305 558 254 250 80 220 280 457 267 250 100 240 280 457 267 250 150 300 305 534 267 250 200 350 305 558 267 250 225 380 320 558 267 250 250 410 320 610 267 300 80 220 310 457 305 300 100 240 310 457 305 300 150 300 335 610 305 300 200 350 335 636 305 300 225 380 350 636 305 300 250 410 350 636 305 300 300 490 375 660 305 375 80 230 350 559 305 375 100 250 350 559 305 375 200 360 375 736 356 375 225 390 390 736 356 375 250 420 390 736 356 375 300 500 415 736 356 375 375 610 445 812 368 450 80 230 390 559 343 450 100 250 390 559 343 450 250 420 430 812 394 450 300 500 455 812 394 450 375 610 485 864 406 450 450 690 495 888 406 500 80 230 415 584 381 500 100 250 415 584 381 500 250 420 455 888 432 500 300 500 485 888 432 500 375 610 510 940 444 500 450 690 520 940 444 500 500 770 550 940 444 600 80 230 470 584 432 600 100 250 470 584 432 600 300 500 535 990 483 600 375 610 565 1042 495 600 450 690 575 1042 495 600 500 770 600 1042 495 600 600 870 615 1066 508 750 100 260 550 570 550 750 300 510 615 830 615 750 375 620 645 920 645 750 450 700 655 1015 655 750 500 780 680 1075 680 750 600 880 695 1190 695 750 750 1070 725 1355 725 Dimensions vary for light weight fittings DIF_0117 15

H C L Socket / Spigot / Flange TEES SOC/SPIG/FL HYDRANT Body Branch Socket/Spigot/Flange DN DN L (mm) C (mm) H (mm) 100 80 310 105 195 100 100 335 115 195 150 80 310 105 225 150 100 335 115 225 200 80 325 105 250 200 100 345 115 250 225 80 330 110 265 225 100 350 120 265 250 80 330 110 280 250 100 350 120 280 300 80 330 110 310 300 100 350 120 310 375 80 360 115 350 375 100 380 125 350 450 80 360 115 390 450 100 380 125 390 500 80 360 115 415 500 100 380 125 415 600 80 360 115 470 600 100 380 125 470 750 100 415 130 550 Socket / Flange SCOUR TEES Body Branch Socket / Flange DN DN L (mm) H (mm) 100 80 210 195 150 80 210 225 150 100 230 195 200 80 210 250 200 100 230 250 225 100 240 265 250 100 240 280 300 100 240 310 375 150 310 375 450 150 310 415 500 150 310 440 600 150 310 495 750 200 370 575 DIF_0117 16

TAPERS CONCENTRIC & ECCENTRIC Body Branch Socket Soc/Flange Flange Flange Ecc L1 Socket / Socket L2 Socket / Flange L3 Flange / Flange L4 Flange / Flange Eccentric DN DN L1 (mm) L2 (mm) L3 (mm) L4 (mm) 100 80 105 125 165 165 150 80 230 250 298 298 150 100 170 190 235 235 200 100 295 315 368 368 200 150 170 200 248 248 225 100 365 385 432 432 225 150 235 270 311 311 225 200 110 155 190 190 250 100 425 445 495 495 250 150 300 330 375 375 250 200 175 215 254 254 250 225 115 160 190 190 300 100 555 575 629 629 300 150 425 460 508 508 300 200 300 345 387 387 300 225 240 290 324 324 300 250 180 225 260 260 375 200 495 540 584 584 375 225 435 485 521 521 375 250 375 420 457 457 375 300 245 305 337 337 450 250 565 610 660 660 450 300 435 495 540 540 450 375 250 310 356 356 500 250 690 740 787 787 500 300 565 620 667 667 500 375 380 440 483 483 500 450 190 255 305 305 600 300 820 875 934 934 600 375 635 690 749 749 600 450 440 510 572 572 600 500 315 400 444 444 750 375 1020 1080 1180 1180 750 450 830 895 1000 1000 750 500 700 785 885 885 750 600 445 540 645 645 DIF_0117 17

Flange / Socket Socket / Socket L2 Flange / Spigot CONNECTORS Nom Size Flange/Socket Flange/Spigot DN L1 (mm) L2 (mm) 100 110 205 150 135 205 200 135 230 225 155 230 250 155 230 300 170 255 375 190 280 450 200 280 500 215 305 600 230 330 750 250 370 L B BELLMOUTHS - FLANGED DN L (mm) B (mm) 100 152 200 150 152 245 200 305 272 225 305 425 250 380 445 300 470 650 375 525 755 450 590 765 500 650 770 600 725 840 750 845 1250 L2 WYES - FLANGED Body DN Branch DN L1 (mm) L2 (mm) 100 100 540 405 150 150 640 480 200 150 600 480 200 200 735 560 250 250 830 640 300 300 930 715 450 450 1060 950 500 500 1140 1025 600 600 1310 1180 L2 L1 Note: Dimensions for Wyes and Bellmouths are not defined in the standards and may vary by manufacturer. CIVIL PIPE SUPPLIES CONTACT ABN 58 196 496597 T: +61 7 32048906 2 Potassium St. Narangba Qld 4504 E: sales@civilpipes.com.au PO Box 304, North Lakes Qld 4509 W: www.civilpipes.com.au The products shown form part of our continuous improvement program and as such the product specifications may be changed without notice. All warranties relating to accuracy, completeness, or suitability for any particular purpose and all liability for any loss, damage or costs incurred DIF_0117 relating to the use of this information are excluded. CIVIL PIPE SUPPLIES 2015 All Rights Reserved. 18