-0 AB0060 Rev. DOING OUR BEST TO PROVIDE YOU THE BEST STARQUEST 00 & 600 GALLON SPRAYER OPERATORS MANUAL ASSEMBLY CALIBRATION OPERATION REPLACEMENT PARTS READ complete manual CAREFULLY BEFORE attempting operation. DEMCO ï Dethmers Mfg. Co. ï 00 0th St. ï P.O. Box ï Boyden, IA PH: () - ï Toll Free: -00--66 ï FAX: -00--60 www.demco-products.com Page
Thank you for purchasing a Demco sprayer. We feel you have made a wise choice and hope you are completely satisfied with your new sprayer. If you have any questions regarding the applications of certain solutions or chemicals, contact your chemical supplier and follow chemical manufacturer recommendations as well as all licensing and use restrictions or regulations. WARNING: TO AVOID PERSONAL INJURY OR PROPERTY DAMAGE, OBSERVE FOLLOWING INSTRUCTIONS: Chemicals are dangerous. Know exactly what you're going to do and what is going to happen before attempting to work with these products. Improper selection or use can injure people, animals, plants and soil. Always wear protective clothing such as coveralls, goggles and gloves when working with chemicals or sprayer. Be sure to dispose of all unused chemicals or solutions in a proper and ecologically sound manner. GENERAL INFORMATION. Unless otherwise specified, high-strength (grade) ( radial-line head markings) hex head bolts are used throughout assembly of this sprayer.. When placing a parts order, refer to this manual for proper part numbers and place order by PART NO., DESCRIPTION, and COLOR.. Whenever terms "LEFT" and "RIGHT" are used in this manual it means from a position behind sprayer and facing forward. Table of Contents General information... Safety Sign Locations... Bolt Torque... Axle and Hitch Assembly... Rinse Tank (Optional) and Hand Rail Assembly... 6 Lids and Ladder Assembly... Tank, Hose Holder, Eye Wash Tank, and Wheel Assembly... Tandem Axle Breakdown and Parts List... Main Parts Breakdown and Parts List... 0- Standard Plumbing Breakdown and Parts List... - Optional Plumbing Packages with Breakdowns and Parts Lists... Optional Chemical Inductor with Breakdown and Parts List... Gear Driven Pump Mount Breakdown and Parts List... 6 Belt Driven Pump Mount Breakdown and Parts List... Optional Foam Marker Assembly... Sprayer Checklist... 0 Page
SAFETY SIGN LOCATIONS Types of safety sign and locations on equipment are shown in illustration below. Good safety requires that you familiarize yourself with various safety signs, type of warning, and area or particular function related to that area, that requires your SAFETY AWARENESS. SAFETY STICKERS NO. NO. DESCRIPTION - AB0 Clear Sticker Kit. - Main Valve. - Agitation Valve. - Bypass Valve. - Throttling Valve. - Pressure Valve 6. - Quick Refill Inlet (Optional). - Quick Refill Meter (Optional). - Jack Storage. - Valve Setting Instructions 0. - Fresh Water ONLY - AB0 White Sticker Kit. - Two Panel Warning, One Panel Danger. - Warning: Stay Cear of Boom. - Caution: Donít Use Jack When Loaded. - Keep Off Ladder While Moving. - Three Panel Warning 6. AB0 Warning: Wear Protective Clothing. AB0 Pressure Gauge 0 6 6 Page
BOLT TORQUE TORQUE DATA FOR STANDARD NUTS, BOLTS, AND CAPSCREWS. Tighten all bolts to torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt chart as guide. Replace hardware with same grade bolt. NOTE: Unless otherwise specified, high-strength Grade hex bolts are used throughout assembly of equipment. Bolt Torque for Standard bolts * Torque Specifications GRADE GRADE GRADE A lb-ft (N.m) lb-ft (N.m) lb-ft (N.m) / 6 () () (6) /6 0 () () () / 0 () 0 (0) (60) /6 0 (0) 0 (0) 0 (0) / (60) (00) () /6 0 () () 6 (0) / (0) 0 (00) (00) / 6 () 0 (0) 00 (0) / 0 (0) 0 (0) 60 (0) (00) 60 (0) 0 (0) Bolt Torque for Metric bolts * Torque figures indicated are valid for non-greased or non-oiled threads and heads unless otherwise specified. Therefore, do not grease or oil bolts or capscrews unless otherwise specified in this manual. When using locking elements, increase torque values by %. * GRADE or CLASS value for bolts and capscrews are identified by their head markings. CLASS. CLASS. CLASS 0. A lb-ft (N.m) lb-ft (N.m) lb-ft (N.m) 6 () 0 () () () () () () () () 0 (6) 0 (6) 6 () (06) () 06 () (6) 0 () 0 (0) 6 (6) 6 () 6 () 6 (6) -- -- 6 () 0 () -- -- (6) 6 (6) -- -- 0 () 6 (6) -- -- 0 (06) GRADE- GRADE- GRADE- CLASS. CLASS. CLASS 0... 0. Page
Axle and Hitch Assembly 0 6 6 Axle and Hitch Assembly. Begin by resting frame (#) on a solid object so frame is off the ground 6 to 0.. Fasten undercarriage(#) to frame using six / x bolts (#), / flatwashers (#) and / nylon lock nuts(#).. Slide axle (#6) into carriage to desired wheel spacing (6-0 ). This should be approximately away from clamp on undercarriage (#). The wheel must be tipped in and there should be at least space between tank (full of liquid) and tire.. Secure axle using two axle mounting brackets (#) with four / x -/ bolts (#) and four / nylon lock nuts first. Now tighten the six / set screws (#0) and / jam nuts (#).. Secure jack (#) on sprayer tongue with ball lock pin (#). 6. Slide weight bar holder (#) into sprayer frame tongue. Slide four weights (#) on top of holder (#). Weights must be stood up on the short edge.. Fasten hitch (#) to hitch ring (#6) using one / x bolt (#) and one / nylon lock nut (#).. Attach hitch to tongue using three / x 6-/ pins (#) and six / x -/ cotter pins (#). NOTE: Use bolt torque chart on page for torque settings. Page
Rinse Tank & Hand Rail Assembly 6 Rinse Tank Optional 6 0 Rinse Tank & Hand Rail Assembly. Begin by bolting side covers (# & #) to side of frame, using eight / x -/ bolts (#), and / nylon lock nuts (#6). Lower rinse tank (#) into frame. Place top platform (#) on top of rinse tank and bolt down with five / x -/ bolts (#), / washers (#), and / nylon lock nuts (#0).. Bolt down small hand rail (#) using / x -/ bolt (#) and / nylon locknut (#0). Also fasten small hand rail (#) to large hand rail (#) using / x U-bolt (#) and / nylon locknut (#6). NOTE: Use bolt torque chart on page for torque settings.. Fasten large hand rail (#) down to top platform (#) by using two / x bolts (#) and / lock wash ers (#) from underneath the side covers (# & ). Page 6
Lids and Ladder Assembly 0 6 6 6 0 0. Bolt front valve plate (#) and face plate (#) to sprayer frame (#) using two / x bolts (#) and / nylon locknuts (#).. Attach left and right side covers (#6 & ) to front valve plate (#) and sprayer side panels (# & ) using eight #0 UNC x / self tapping screws (#0).. Place valve lid (#) on top of front valve plate (#) and attach using #0 UNC x / self tapping screws (#0).. Now fasten pivot arm plate (#) to sprayer frame using two / x -/ bolts (#) and two / nylon lock nuts.. Attach two plastic rollers (#) to ladder (#) using two /6 x -/ slotted truss head bolts (#6). Slide Lids and Ladder Assembly Page ladder into slots on sprayer side panel (#). 6. Secure ladder linkage arms (#) to pivot arm plate (#) by passing a /6 x -/ bolt (#) through /6 washer (#), long bushing (#), linkage arm (#), and pivot plate (#). Attach with /6 nylon locknut (#0).. Bolt opposite end of ladder linkage arm (#) to ladder (#) by passing /6 x / bolt (#) through /6 washer (#), eight / machine washers (#0), short bushing (#) and linkage arm (#) into ladder (#).. Mount rubber inserted ladder holder (#) onto sprayer frame (#) with two / x -/ bolts (#) and / nylon locknuts.. Fasten side valve plate (#) to sprayer frame (#) with two / x -/ bolts (#), / flatwashers (#6), and / nylon locknuts (#). NOTE: Use bolt torque chart on page for torque settings.
Tank, Hose Holder, Eye Wash Tank, and Wheel Assembly Figure A 0 6. Set 00 or 600 gallon tank (#) onto frame. (NOTE: square tubes on sprayer frame fit into recesses on bottom of tank.). Place straps (#) over tank (#) and weave strap through three anchors (#) as shown in Figure A. Do this on one side only. There should be about - of excess strap out of the anchor.. Insert / x bolts (#) through anchor (#), sprayer frame, and into / nylon locknuts (#). Do NOT tighten.. Now pull straps (#) through three anchors (#) on other side of sprayer. Pull straps tight so that the / x bolts (#) can be just started on the / nylon locknuts (#).. Tighten bolts evenly on both sides. Tank, Hose Holder, Eye Wash Tank, and Wheel Assembly Page 6. Now attach hose holder (#6) to sprayer tongue with two / x bolts (#) and / lockwashers (#).. Attach wheels (#) to hubs with twenty / flanged nuts (#0).. Bolt eye wash tank bracket (#) to step platform with two / x bolts (#) and two / nylon lock nuts (#). Also bolt eye wash tank bracket (#) to large hand rail using two / x U-bolts (#) and four / nylon locknuts (#).. Attach eye wash tank (#) to tank bracket (#) with four /6 x bolts (#). NOTE: Use bolt torque chart on page for torque settings.
Tandem Axle and Wheel Assembly PARTS LIST. 0-0 Tandem Axle Insert. 06-0 Tandem Axle Mounting Plate. 0-0 Tandem Wheel Carrier. 0 Bronze Bushing for Wheel Carrier. 00-0 Left Tandem Down Post - 0-0 Right Tandem Down Post. 06 Plastic Plug. 0- x Inverted Tab Washer. 06 Spiral Snap Ring 0. TL - L, Ply Tubeless Tire. T.L -.L, Ply Tubeless Tire. 006- x 0 6-Bolt Rim. 00 / UNC x 6 Bolt, Gr.. 0 0 / UNC Nylon Insert Lock Nut. 006 / x -/ Cotter Pin 6. 00 Castle Nut. 00 Washer 6-Bolt Hub Assembly. 00 Dust Cap. 00 Outer Cone Bearing 0. 06 Outer Cup. - 6-Bolt Hub. 06 Inner Cup. 00 Inner Cone Bearing. 000 Oil Seal. 000 6 / x 0 UNF x Lug Bolt Please order replacement parts by PART NO. and DESCRIPTION. Note: Refer to page for Single Wheel Parts List 0 OR 0 6 Items #, #6, and # are not included in hub assembly Page
PARTS BREAKDOWN (-0) Red (-0) Green NOTE: When ordering, please specify Red or Green 6 6 6 6 6 60 6 0 Rinse Tank Optional 6 6 6 0 0 6 66 0 0 6 0 Hydraulic Driven Pump Mount Page 0 0 6 6
6 PARTS LIST. 0000 /6 Flat Washer. 0006 /6 Spring Lock Washer. 000 / Flat Washer. 00060 6 / Spring Lock Washer. 000 / Flat Washer 6. 00 / x Cotter Pin. 00 6 / UNC Jam Nut. 06 /6 UNC x / Hex Head Bolt, Gr.. 006 /6 UNC x -/ Hex Head Bolt, Gr. 0. 06 /6 UNC x -/ Truss Head Bolt. 000 / UNC x Hex Head Bolt, Gr.. 006 / UNC x -/ Hex Head Bolt, Gr.. 0- Hitch Locking Pin (Plated). 06 / UNC x -/ Hex Head Bolt, Gr.. 0 / UNC x Full Thread Bolt, Gr. 6. 0 / x -/6 x -/6 U-bolt, Gr.. 0 / UNC x / Hex Head Bolt, Gr.. 0 6 / UNC Nylon Lock Nut. 0- Safety Stand Locking Pin 0. 0 0 #0-6 x / Slotted Truss Head Bolt. 0 / UNC x Hex Head Bolt, Gr.. 0 / UNC Nylon Lock Nut. 0 6 / UNC Nylon Lock Nut. 00 /6 UNC Nylon Lock Nut 0 6 * 6 Note: Refer to page for Tandem Wheel Parts List 0 6. 06 / UNC Nylon Lock Nut 6. 00 /6 UNC x Hex Head Bolt, Gr.. 00 /6 UNC x -/ Flat Head Bolt. 0 / UNC x -/6 x -/ U-Bolt. 06 Rubber Coated Gripper Clip 0. 06 6 / UNC x -/ Cotter Pin. 00 6 / UNC x -/ Set Screw, Gr.. 0 6 / UNF Flanged Wheel Nut. 06 Rubber Inserted Ladder Holder. 0 / -Way Valve. 06 Gallon Eye Wash Tank 6. 0RB / Rubber Hose ( Long). EL / MPT x / Hose Barb Elbow Ftg.. 0-0 Boom Mounting Bracket. 06-0 Boom Mounting Brace 0. 0-0 Rear Ground Stand Receiver. 0-0 Rear Ground Safety Stand. 066-0 Hydraulic Hose Holder. 0-6 Strap Anchor (Plated). 00 000# Sidewinder Jack. 0-0 Forged Hitch Base 6. 0-0 Forged Clevis Hitch. 0 x Nylon Strap. 06-? Front Valve Plate. 0-? Right Side Cover 0. 0-? Front Cover. 0-? Left Side Lid. 00-0 Main Valve Plate. 0-? Ladder Linkage Arm. 0-? Pivot Arm Plate for Ladder 6. 0- Short Ladder Bushing (Plated). 0- Long Ladder Bushing (Plated). 0-0 Undercarriage. 06-0 Axle Insert 60. 0-? Step Platform 6. 0-0 Axle Clamp 6. 00-? Ladder 6. 0-? 00 Gallon Main Frame - 0-? - 600 Gallon Main Frame 6. 0-0 Large Hand Rail 6. 0-? Right Side Lid 66. 06-? Left Side Cover w/ Ladder Mount 6. 0-? Top Valve Lid 6. 060-0 Small Hand Rail 6. 06-? Eye Wash Tank Mount 0. 060 Plastic Ladder Roller. -. x x 6 Ply Bias Tire. 0- Rim. 00 Locking Pin Spring. 0-0 Weight Holder Bracket. 06-0 Tongue Weight Bar 6. PE00A 00 Gal. Elliptical Tank w/agitation - PE600A 600 Gal. Elliptical Tank w/agitation. 0 / x Ga. Machine Washer. 00 /6 x -/ Cotter Pin. 0 Castle Nut 0. 06 -/ x -/ Hardened Washer. 0 Hub Assembly. 0 Dust Cap. 0 Outer Cone Bearing. 0 Outer Cup. 0 Inner Cone Bearing 6. 0 Inner Cup. - Oil Seal (Not Sold Separately) Items #, #, and #0 are not included in hub *. 0 Single Wheel Spindle (Replacement Only) assembly 0 Please order replacement parts by PART NO. and DESCRIPTION. Page
PLUMBING PARTS BREAKDOWN A-D below are mounted where shown D C 6 6 A B 6 6 FLOWMETER (OPTIONAL) 6 D 0 6 6 C 6 A 6 B 6 6 REGULATING VALVE 6 6 66 6 PUMP OR 0 0 60 ALL FLANGED CONNECTIONS HAVE GASKET AND CLAMP DEPENDING ON SIZE: - M00G & 0 - G & 0 FULL PORT- 00G & 00 Splice Optional Chemical Inductor Here Refer to Page OPTIONAL FLOW METER WITH QUICK REFILL 0 Page
6 6 6 0 VALVE BRACKET PARTS LIST. 00- Full Port Valve Bracket. 006- Valve Bracket. 00- Valve Bracket. 000 / Flatwasher. 00 6 / Flatwasher 6. 00 / UNC x -/ Bolt, Gr.. 006 6 / UNC x / Slotted Truss Head. 0 6 / UNC Nylon Locknut. 0 / UNC Nylon Locknut TANK PLUMBING PARTS LIST 0. 06 /6 UNC Stainless Steel Nut. 0 /6 Stainless Steel Lock Washer. 0006 /6 UNC x SS Hex Head Bolt. 00 Baffle Mounting Clamp. 00 Baffle Plate 6. 0 Jet Agitator. P0D / Double Threaded Fitting. R / MPT Tee Fitting. PA -/ Tank Fitting 0. P00PAV Tank Fitting. PE00A -- 00 Gal Tank w/ Lid -- PE600A -- 600 Gal Tank w/ Lid Page TRAILER PLUMBING PARTS LIST. 0 Clamp for FLG fittings. 0 Clamp for FLG fittings. 00 Clamp, Full Port for FLG fittings. 00RB -- Spiral Ag Hose 6. 0GBF Liquid Filled Pressure Gauge. G -/ Gasket. 0RB -- / Spiral Ag Hose. 00G Gasket 0. 0RB - / Spiral Ag Hose. 0RB - / Spiral Ag Hose. BH 0 / Gear Clamp. B0H 6 Gear Clamp. BH -/ Gear Clamp. BH 6 -/ Gear Clamp 6. B6H / Gear Clamp. FA00 00MPT FLG x MPT Nipple Fitting. BA -/ MPT x -/ HB Fitting. BEL -/ MPT x -/ HB Elbow 0. BEL / MPT x / HB Fitting. BEL00 MPT x HB Elbow. BRB -/ MPT x FPT Reducer. BEL00 MPT x Hose Barb Elbow. EL / MPT x / HB Fitting. EL0 / MPT x HB Fitting 6. F000 MPT Plug. FA00 MPT FLG x -/ MPT Fitting. FA00 0MPT FLG x -/ MPT Fitting. FA00 00HB FLG x HB Fitting 0. FA0 00HB Full Port FLG x HB Fitting. FEL00 00HB FLG x HB Fitting. FEL00 FLG x FLG Elbow. FEL00 00HB FLG x HB Elbow. FEL00 HB FLG x -/ HB Elbow. FEL0 00HB Full Port FLG x HB Elbow 6. FF00 FLG Plug. FF0 Full Port FLG Plug. FRB00 00 FLG x FLG Reducer. FT00 FLG Tee 60. FT0 Full Port FLG Tee 6. M00G Gasket 6. MV00CF FLG Valve 6. RVFB -/ Strainer Bowl 6. RVFC -/ Strainer Cup 6. RVFGV -/ Strainer Gasket 66. RVF0 -/ Strainer 0 Mesh Screen 6. S00 - Wire Braided Suction Hose 6. TF / FPT x / HB (x) Tee 6. FV00BLCF -Way Ball Valve, Bottom Load 0. FV0SLCF -Way Full Port Ball Valve, SL. LS0 0 Y-Shaped Line Strainer. A / MPT x / Hose Barb Ftg.. G0 - / EVA Tubing. RSS / Hose Clamp for G0. FC00 / FPT Coupler Fitting 6. A / MPT x / Hose Barb Ftg.. 00 Pressure Gauge Grommet. EL / MPT x / Hose Barb Elbow. BA 6 / MPT x / Hose Barb Ftg
OPTIONAL PLUMBING PACKAGES 6 0 STANDARD QUICK REFILL 0 DRY-MATE QUICK REFILL OPTIONAL RINSE TANK PARTS LIST. 0 FPT Rinsing Spray Ball. 00RB - Spiral Ag Hose. 06 -/ Check Valve. BH / Gear Clamp. B6H Gear Clamp 6. BH -/ Gear Clamp. BA -/ MPT x -/ HB Fitting. BEL0 MPT x / HB Elbow. 06 MPT Nipple Fitting, GFP 0. EL -/ MPT x -/ HB Elbow. EL0 / MPT x HB Elbow. P00DA Double Threaded Outlet. FEL00 00HB FLG x HB Elbow. FEL0 0HB Full Port FLG x -/ HB Elbow. PLR Tank Lid w/ gasket 6. P Gal Tank. S - -/ Wire Braided Suction Hose. TF / FPT x / HB (x) Tee Ftg. Page OPTIONAL STANDARD QUICK REFILL PARTS LIST. FA0 00MPT Full Port Flange x MPT 0. 0 FPT Ball Valve. 6F00 Quick Coupler Adapter, Female. 6C00 Quick Coupler Adapter, Male 6. BH -/ Gear Clamp OPTIONAL DRY-MATE QUICK REFILL PARTS LIST. FA0 00MPT Full Port Flange x MPT. DM00D Dry-Mate Ball Valve, Female. DM00A Dry-Mate Ball Valve, Male. A00 MPT x HB Straight 6. BH -/ Gear Clamp
OPTIONAL CHEMICAL INDUCTOR BREAKDOWN 6 6 SUCTION LINE TO TANK 0 TO PUMP Existing Plumbing See Note on Page 0 6 Chemical Inductor Assembly. Bolt tank (#) to the top four holes of mounting plate (#) using four /6 x / bolts (#), lock washers (#),and flat washers (#).. Fasten mounting brackets (#) to frame as shown using four / x -/ bolts (#), eight flat washers (#), and nuts (#6).. Attach mounting plate (#) to brackets (#) using six /6 x bolts (#), ten flat washers (#), two lock wash ers (#), and four nuts (#).. Disassemble existing straight fitting from tee fitting in the sprayers suction line. Splice in tee fitting (#) in be tween the two and use one of the existing gaskets (#) to seal the seam. Plumb unit as shown above using items #-. Be sure to use pipe sealant on all threaded fittings. Page OPTIONAL CHEMICAL INDUCTOR PARTS LIST. 0000 6 /6 Flat Washer. 0006 6 /6 Spring Lock Washer. 000 / Flat Washer. 00 / UNC x -/ Hex Bolt, Gr.. 06 /6 UNC x / Hex Bolt, Gr. 6. 0 / Nylon Insert Lock Nut. 00 /6 Nylon Insert Lock Nut. 00 6 /6 UNC x Hex Bolt, Gr.. 0 Gal Tank w/ Fitting and Lid 0. 0 Flange Fitting Clamp. 00-0 Mounting Bracket. 0- Mounting Plate. G -/ Gasket. B6H / Hose Clamp. BA00 MPT x HB Straight Fitting 6. BM000 MPT Nipple Fitting. FEL00 00HB Flange x Hose Barb Elbow. FT00 x x Flange Tee Fitting. SE00 FPT x MPT Elbow Fitting 0. UV00FP Ball Valve. 00RB - Rubber Hose
HYPRO GEAR DRIVE PUMP MOUNT PARTS BREAKDOWN 0 NOTE: Make sure shield pivots freely and fits securely on stop blocks. Inspect for proper shield action frequently. 0 6 6 NOTE: For 6 PTO shaft, this distance is -/. For PTO shaft, this distance is. INSTALLATION INSTRUCTIONS. Begin by bolting on the Right (#) and Left (#) Pump Mounts loosely to the tongue of sprayer using four / x -/ bolts (#) and four / locknuts HYPRO CENTRIFUGAL PUMP MOUNT PARTS LIST (#).. Attach Pump to the left and the right pump mounts (# & ) using two / x -/ bolts (#), four / flatwashers (#), and two / spring lockwashers (#). Insert two of the bolts throught the back holes of the left and right pump mounts (# & ), using two of the washers as spacers on each bolt. Thread the bolts into the holes on the bolttom fo the pump. Do not tighten these bolts at this time.. Attach the PTO shield (#) to the shield mount (#6) with two / x bolts (#), two / flatwashers (#), two pivot bushings (#), and two / nylon insert locknuts (#), make sure shield pivots freely. Now insert the PTO shield mount (#) in between the left and right pump mounts (# & ) and the pump. Secure into place using two / x -/ bolts (#) and two / spring lockwashers (#). Tighten the bolts left loose in step # and then tighten the bolts from step #.. Attach PTO shaft (#) to the pump using a / x / x -/ drive key (#0), /6 socket set screw (#), and /6 x -/ roll pin (#0).. Bolt the PTO holder (#) to the side pump mount (#) with /" x " bolts (#). Place /" x -/" PTO pin (#6) in holder and secure with small hairpin (#).. 000 6 / Flat Washer. 00060 / Spring Lock Washer. 00 / Small Hairpin. 00 / Flat Washer. 00 / UNC x -/ Hex Head Bolt, Gr. 6. 0066- / x -/ PTO Pin. 00 / UNC x / Set Screw. 0 / UNC Nylon Lock Nut. 0 / UNC Nylon Lock Nut 0. 0066 /6 x -/ Roll Pin. 06 0 RPM Constant Velocity PTO Shaft -. 06 000 RPM Constant Velocity PTO Shaft -. 0 6 0 RPM Constant Velocity PTO Shaft -. 0 6 000 RPM Constant Velocity PTO Shaft. 00 / UNC x -/ Hex Head Bolt, Gr.. 00 / UNC x Hex Head Bolt, Gr.. 0-0 PTO Shaft Holder. 00-0 Pivoting PTO Shield 6. 00-0 PTO Shield Mount. 00- Pivot Bushing (Plated). 06-0 Pump Mount. 06-0 Pump Mount w/ PTO Holder Tube 0. 06 / x / x -/ Drive Key. 000 / x Square Head Set Screw Page 6 NOTE: Use bolt torque chart on page for torque settings.
BELT DRIVE PUMP MOUNT PARTS BREAKDOWN Note: This Mounting Bracket may be required with an Ace Pump 0 6 OR 6 INSTALLATION INSTRUCTIONS. Begin by bolting pump mount (#) to backing plate (#) with four / x -/ bolts (#), and four / nylon locknuts (#).. Attach pump to pump mount (#) with two / x -/ bolt (#), / flat washers (#), and / lock washers (#).. Attach PTO shaft (#) to pump using a / x / x -/ drive key (#), /6 socket set screw (#), and /6 x -/ roll pin (#). NOTE: #6- are used with Ace Pump ONLY NOTE: Use bolt torque chart on page for torque settings.. 000 / Spring Lock Washer. 000 / Flat Washer. 00 / Small Hairpin. 00 / UNC x -/ Hex Head Bolt, Gr.. 0066- / x -/ PTO Pin 6. 000 / UNC x Hex Head Bolt, Gr.. 006 / UNC x -/ Hex Head Bolt, Gr.. 0 6 / UNC Nylon Lock Nut. 0 /6 x -/ Roll Pin 0. 0-0 PTO Shaft Holder. 00 /6 UNC x / Set Screw. 06-0 Backing Plate. 0-0 RPM Constant Velocity PTO Shaft - 0-000 RPM Constant Velocity PTO Shaft. 066-0 Pump Mount. 06 / x / x -/ Drive Key 6. 006-0 Pump Mounting Bracket. 00 / UNC X -/ Hex Head Bolt, Gr. 0 / UNC x -/ Hex Head Bolt, Gr.. 0 / Nylon Insert Locknut Page BELT DRIVE PUMP PARTS LIST
Optional Foam Marker Assembly Optional Foam Marker Assembly. Bolt foam marker to platform of sprayer using four /6 x bolts, eight /6 flat washers, and four /6 nylon locknuts. NOTE: Use bolt torque chart on page for torque settings. Page
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SPRAYER CHECKLIST: Downtime caused by field breakdowns is costly and time consuming. Many breakdowns can be eliminated by periodic equipment maintenance. By spending time reviewing this checklist before seasonal spraying application time and following proper after-season care, you can save time and money later.! ï ï Check Before Going To The Field : WARNING: To Prevent Serious Injury Or Death Keep hands, feet, and loose clothing away from rotating parts. Wear protective clothing recommended by your chemical and fertilizer manufacturer when working with chemicals. After Season Care:. NOZZLES Check tip for excessive wear by checking for grooves in or near tip opening. Check nozzle spacing by starting at center and working outwards. Check boom for proper height.. HOSES Check all hoses for worn or soft spots. Be sure all hose clamps are tightened and hoses are not kinked or pinched. Check for leakage in any lines.. TANK Remove and clean agitator orifices. Check orifices for excessive wear by checking for grooves in or near orifice opening. Inspect fitting and grommets to insure they are in good condition.. CONTROLS Check for leakage, plugging, or wear on all valves, fittings, etc. Clean off any build up of foreign material.. PUMP Check to be sure pump turns freely. 6. FRAME Be sure all bolts are tightened.. REPLACEMENT PARTS Replace all worn or damaged parts. NOTE: DETHMERS MANUFACTURING COMPANY does not and will not make any recommendations concerning application of various chemicals or solutions. These recommendations relate to either amount or procedure of materials applied. If you have any questions regarding application of certain chemicals or solutions, contact your chemical supplier and follow chemical manufacturer recommendations. NOTE: It is important to wear proper safety equipment when cleaning the sprayer. See your chemical or fertilizer package for this information.. After spraying chemicals, run water mixed with cleaners through tank, pump and all hose hookups. If wettable powder dries out in the system, it is very difficult to put back into suspension and can cause malfunction, damage or injury.. When cleaned, tank should have all openings closed or covered to keep dirt from entering.. Pump should be flushed with soluble oil and pump ports plugged to keep out moisture and air.. Disassemble tips and rinse with water or cleaning solution. (Appropriate for chemical sprayed).. Clean tip opening with a wooden toothpick. Never use wire or hard object that could distort opening. 6. Dispose of all unused chemicals or solutions in a proper and ecologically sound manner.. Water rinse and dry tips before storing.. To prevent damage due to freezing temperatures, be sure to drain all strainer bowls. Furthermore, run RV Anti Freeze through the entire plumbing system to protect valves and other components. DETHMERS MFG. COMPANY P.O. BOX 00 0th St., BOYDEN, IA. PH: () - FAX: () -0 TOLL FREE: -00-DEMCO (-00--66) www.demco-products.com Page 0