Replacement Parts List No. 700015100 Revision B 07/2010 McQuay Evaporative Condenser Cooled Chiller EGR 060-240 Vintage A Last Manufactured: 2004 To find your Daikin Applied parts distributor, call 1-800-377-2787 or visit www.daikinapplied.com
Contents Parts List Revision History... 3 Nomenclature... 4 Unit Layout... 5 Condenser... 6 Fan Panel... 6 Water Pump... 6 Valves, Mufflers, Driers... 6 Evaporator Heater... 6 MicroTech 200 Compressor Controls... 7-12 MicroTech II Condenser Controls... 13 Compressors... 14-15 Isolators... 16 Evap. Cond. Cooled Chiller, EGR 060-240 Vint. A Rev. B 7/10 RPL 7000151 / Page 2
Parts List Revision History Revision Date Description NEW 07/10 New A 07/10 p.14- Added "R22" to Compressor description. p.16- Changed information for Spring Isolators to "Contact McQuay Parts." B 07/10 p. 12- Added "Temperature" to Sensor description. p. 13- Added F1, F2 and VFD information. p. 16- Changed all Isolator information to "Contact McQuay Parts." Daikin Applied, 13600 Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN 55440 (763) 553-5330 Evap. Cond. Cooled Chiller, EGR 060-240 Vint. A Rev. B 7/10 RPL 7000151 / Page 3
Nomenclature Unit Model Number E G R 075 A S Application S= Standard Package M= Remote Evaporator Vintage A Nominal Tons ex. 075= 75 Tons Compressor Type R= Reciprocating Designation G= Global Chiller Unit Type: E= Evaporative Condensing Evap. Cond. Cooled Chiller, EGR 060-240 Vint. A Rev. B 7/10 RPL 7000151 / Page 4
Unit Layout 1 1 1 1 1 1 12 12 7 7 8 Ref. No. Description 1 Compressors 7 Evaporator 8 Evaporative Condenser 12 Pumps Evap. Cond. Cooled Chiller, EGR 060-240 Vint. A Rev. B 7/10 RPL 7000151 / Page 5
Condenser Components Description Part No. Motor- Condenser Fan 300040841 Blade- Condenser Fan 300040985 Heater, Immersion- 500W 480V 300043144 Heater, Immersion- 500W 230V 300043145 Fan Panel Components Description Part No. Kit- Fan Panel and Terminal Block 300042814 Relay, Output- Fan Panel 3A/120V DPDT 300042826 Water Pump Components Description Part No. Pump- Water 2HP w/drain plug 300040928 Switch, Float- Sump Liquid Level 300042824 Coupling- Float Switch 300042823 Valves, Mufflers, Driers Components Description Part No. Valve- Check 1.625" 070300706 Valve- Relief 450 PSI 039441300 Valve- Ball.375" 330286001 Valve- LL Solenoid 1.625" 047931306 Muffler- Discharge Line one per compressor 047664305 Core- Filter Drier 070339101 Evaporator Heater Components Description Part No. Heater- Foil 230V/80W 065497201 Heater- Foil 115V/80W 065497202 Evap. Cond. Cooled Chiller, EGR 060-240 Vint. A Rev. B 7/10 RPL 7000151 / Page 6
MicroTech 200 Compressor Controls Panel Diagram- Left Side (4 compressor unit shown) OP1 325 326 1 3 OP3 325 T4 215 Wireway TB5 235 R1 MP MP R9 R1 R3 R3 TD5 TD7 NB 243 905 920 260 346 970 971 906 972 974 976 902 904 Fuse P/N Check Voltage Device 237 TB4 Wireway 911 912 231 TB2 TB3 233 Evap. Cond. Cooled Chiller, EGR 060-240 Vint. A Rev. B 7/10 RPL 7000151 / Page 7
MicroTech 200 Compressor Controls Panel Components- Left Side NOTE: R3; OP3, 3, TD7 not used on 2- compressor units (060-120) Ref# Schematic Description Part Number Symbol 215 T4 Transformer- Control 046738114 231 TB2 Terminal Block- 16 Terminals 022431216 233 TB3 Terminal Block- 14 Terminals 022431214 235 TB5 Terminal Block- 24 Terminals 022431224 237 TB4 Terminal Block- 30 Terminals 022431230 243 NB Neutral Block 037530700 260 R1, MPR1, R9, R3, MPR3 Relay- 1PDT 032508101 325 OP1, OP3 Oil Pressure Control (2) 070971801 326,1, 3 High Pressure Control (2) 047932301 346 TD5, TD7 Time Delay- 1 Sec. Part Winding (2) 028210101 902 MCB1 MicroTech Controller M250 (must be programmed) 065487311 Input Power Fuse, 2A 065822001 Comm. Port Fuse,.25A 065821901 904 ADI ADI Board 065816001 905 Ribbon Cable 065499704 906 34 Conductor Ribbon Cable 049265102 911 Circuit Breaker Mounting Bracket 070745601 912 CB Circuit Breaker 735073301 920 Cable Clip (6) 049766201 970 Modem- 14.4 Baud 063585005 971 Modem Interface Cable 073372702 972 Gasket 070199207 974 Modem Bracket 073043505 976 Modem Bracket- Vertical 073014701 N/S AB Alarm Bell (Mounted on Outside of Control Box) 017809400 Evap. Cond. Cooled Chiller, EGR 060-240 Vint. A Rev. B 7/10 RPL 7000151 / Page 8
MicroTech 200 Compressor Controls Panel Diagram- Right Side (4 compressor unit shown) T2 213 OP2 OP4 325 325 326 2 4 Wireway TB6 235 260 900 R2 2 R4 4 R10 TD6 TD8 901 228 260 346 PVM 356 SC 907 990 Wireway 231 TB7 TB8 233 Evap. Cond. Cooled Chiller, EGR 060-240 Vint. A Rev. B 7/10 RPL 7000151 / Page 9
MicroTech 200 Compressor Controls Panel Components- Right Side NOTE: R4; OP4, 4, TD8 not used on 2-compressor units (060-120) Ref# Schematic Description Part Number Symbol 213 T2 Transformer- Control 060630801 231 TB7 Terminal Block- 16 Terminals 022431216 233 TB8 Terminal Block- 14 Terminals 022431214 235 TB6 Terminal Block- 24 Terminals 022431224 260 R2, MPR2, R10, R4, MPR4 Relay- 1PDT 032508101 325 OP2, OP4 Oil Pressure Control 070971801 326 2, 4 Mechanical High Pressure Control (2) 047932301 346 TD6, TD8 Time Delay- 1 Sec. Part Winding (2) 028210101 356 PVM Phase Voltage Monitor Under Voltage Protection- 208/230V 070269951 Under Voltage Protection- 460V 070269953 Under Voltage Protection- 575V 070269960 Under Voltage Protection- 380/415V 070269955 Over and Under Voltage Protection- 208/230V 070269925 Over and Under Voltage Protection- 460V 070269926 Over and Under Voltage Protection- 380/415V 070269927 Over and Under Voltage Protection w/led Lights- 208/230V 070269963 Over and Under Voltage Protection w/led Lights- 460V 070269965 Over and Under Voltage Protection w/led Lights- 575V 070269966 900 Output Board 049265501 Output Board Fuse, 5A 066402901 901 Output Board Relays (quantities vary with options) 049265601 907 Ribbon Cable- Output Board 049265201 990 SC Signal Converter 049264901 Evap. Cond. Cooled Chiller, EGR 060-240 Vint. A Rev. B 7/10 RPL 7000151 / Page 10
MicroTech 200 Compressor Controls Hour Meters, Counters, Keypad (060-120 Shown) 212 211 391 392 391 392 952 952 959 959 954 960 956 955 Ref# Schematic Description Part Number 211 Fuse Holder 018690600 212 F1 Fuse- Control Circuit 10A 018961400 391 Start Counter 735073204 392 Hour Meter 047930201 952 Hinge- Keypad 032457700 954 Bracket- Keypad 071742103 955 Label- Keypad 071742502 956 Keypad Display 065497202 959 Switch- 125V (3) 071995301 960 Lamp- Red LED 065810801 Evap. Cond. Cooled Chiller, EGR 060-240 Vint. A Rev. B 7/10 RPL 7000151 / Page 11
MicroTech 200 Compressor Controls Control Panels, Cables, Sensors Description Part Number Power Assembly 4-Pin Housing 049264502 Power Assembly Female Pin 049264702 Control Assembly 6-Pin Housing 049264501 Control Assembly Female Pin 049264702 Terminal Block, 9 Pole (ADI-DH2, J13, ADI-AH3) 065499909 Terminal Block Cover, 9 Pole (ADI-DH2, J13, ADI-AH3) 065500009 Keypad Terminal Block, 2 Pole Locking 065488802 Keypad Terminal Block Cover 065500002 High Pressure Transducer 350105401 Low Pressure Transducer 350105301 Pressure Transducer Cable, 10' (ADI-DH1, ADI-AH2) 074667501 Pressure Transducer Cable, 15' 074667502 Pressure Transducer Cable, 20' 074667503 Temperature Sensor with 20' cable (ADI-AH3, ADI-AH4) 073012002 Evap. Cond. Cooled Chiller, EGR 060-240 Vint. A Rev. B 7/10 RPL 7000151 / Page 12
MicroTech II Condenser Controls Schematic Description Part Number MCB Controller- MicroTech II Small Display 330268111 T7 Transformer 100VA 120V 330386105 CE1 Relay- Condenser Enable Circuit #1 072937402 CE2 Relay- Condenser Enable Circuit #2 072937402 HP1 Transducer- High Pressure Circuit #1 071568601 HP2 Transducer- High Pressure Circuit #2 071568601 LP1 Transducer- Low Pressure Circuit #1 071568501 LP2 Transducer- Low Pressure Circuit #2 071568501 Cable- Transducer 074667505 Board- Transducer Interface 071857701 OAT Sensor- Outside Air 073007301 F1 Relay- Fan 1 Enable 300042826 F2 Relay- Fan 2 Enable 300042826 VFD- 208/230V, 5HP, GX 300043242 VFD- 460V, 5HP, GX 300043396 VFD- 208/230V w/gp to GX conversion 300041021 VFD- 460V, w/gp to GX conversion 300041025 Evap. Cond. Cooled Chiller, EGR 060-240 Vint. A Rev. B 7/10 RPL 7000151 / Page 13
Compressors R22 Compressor Part Numbers Compressor Usage Unit Start # Of Volt. Option Part No. UL 30 HP 208 PW 071838301 2 a 230 PW 071838301 2 a 380/460 AL 071838301 2 a 380/460 PW 071838401 2 a 575 AL 071838501 2 a 575 PW 071838501 2 a 35 HP 208 PW 071846801 2 a 230 PW 071835401 2 a 380/460 AL 071835401 2 a 380/460 PW 071836901 2 a 575 AL 071837001 2 a 575 PW 071837001 2 a 40 HP 208 PW 071838001 2 a 230 PW 071837601 2 a 380/460 AL 071837601 2 a 380/460 PW 071837701 2 a 575 AL 071837801 2 a 575 PW 071837801 2 a 50 HP 208 PW 074554901 2 a 230 PW 074554901 2 a 380/460 AL 074554901 2 a 380/460 PW 074555501 2 a 575 AL 074555101 2 a 575 PW 074555101 2 a 60 HP 208 PW 074557101 2 a 230 PW 074557101 2 a 380/460 AL 074557101 2 a 380/460 PW 074557501 2 a 575 AL 074556901 2 a 575 PW 074556901 2 a a For unloader part numbers see following page. EGR 060AS Compressor #1= 30 HP Compressor #2= 30 HP EGR 065AS Compressor #1= 30 HP Compressor #2= 35 HP EGR 070AS Compressor #1= 35 HP Compressor #2= 35 HP EGR 075AS Compressor #1= 30 HP Compressor #2= 40 HP EGR 080AS Compressor #1= 40 HP Compressor #2= 40 HP EGR 090AS Compressor #1= 40 HP Compressor #2= 50 HP EGR 100AS Compressor #1= 50 HP Compressor #2= 50 HP EGR 110AS Compressor #1= 50 HP Compressor #2= 60 HP EGR 120AS Compressor #1= 60 HP Compressor #2= 60 HP EGR 130AS Compressor #1= 30 HP Compressor #2= 30 HP Compressor #3= 35 HP Compressor #4= 35 HP EGR 140AS Compressor #1= 35 HP Compressor #2= 35 HP Compressor #3= 35 HP Compressor #4= 35 HP EGR 150AS Compressor #1= 35 HP Compressor #2= 35 HP Compressor #3= 40 HP Compressor #4= 40 HP EGR 160AS Compressor #1= 40 HP Compressor #2= 40 HP Compressor #3= 40 HP Compressor #4= 40 HP EGR 180AS Compressor #1= 40 HP Compressor #2= 40 HP Compressor #3= 50 HP Compressor #4= 50 HP EGR 200AS Compressor #1= 50 HP Compressor #2= 50 HP Compressor #3= 50 HP Compressor #4= 50 HP EGR 220AS Compressor #1= 50 HP Compressor #2= 50 HP Compressor #3= 60 HP Compressor #4= 60 HP EGR 240AS Compressor #1= 60 HP Compressor #2= 60 HP Compressor #3= 60 HP Compressor #4= 60 HP Evap. Cond. Cooled Chiller, EGR 060-240 Vint. A Rev. B 7/10 RPL 7000151 / Page 14
Compressors Unloaders, Crankcase Heaters, Motor Protectors & Mounting Unloaders Complete Kit To Add to a New Replacement Compressor; Kit includes: Cylinder Head, Piston Ass'y, Valve Plate, Gaskets, and Unloader Valve and Coil. -p/n: 046745201 To Replace an Unloader on an Existing Compressor; Kit includes: Unloader Valve, Coil and Valve Gasket. -p/n: SG9980212-02 Unloader Valve Only 120V -p/n: 046497300 Crankcase Heaters 120V 100W- Used on 20-35 H.P. Compressors -p/n: 059443001 120V 200W- Used on 40-60 H.P. Compressors -p/n: 049767901 Motor Protectors 120V/240V Used on all Compressors -p/n: 044691500 Unloader Gasket -p/n: 072927901 Evap. Cond. Cooled Chiller, EGR 060-240 Vint. A Rev. B 7/10 RPL 7000151 / Page 15
Isolators Spring or Rubber-in-Shear Isolators Please contact Daikin Applied Evap. Cond. Cooled Chiller, EGR 060-240 Vint. A Rev. B 7/10 RPL 7000151 / Page 16