Torque Sensor. Torque. Mini-Smart Torque Sensor. Type 4502A...

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Torque Torque Sensor ini-smart Torque Sensor 4502... 4502... torque sensors operate on the strain gage principle and supply an analog output signal of ±0... 5 V which is contactless transferred. vailable also with integrated rotational angle/speed measurement. Smart (integral measuring electronics) nterference resistance due to active torque output (±5 V), electrically isolated from supply and measuring signal Non-contact signal transfer Unipolar supply ighly responsive to dynamic peaks aintenance-free Standardized mechanical connections: 1/4" hex socket N3126 Square socket (size depending on measuring ) ylindrical shaft ends xtremely compact Suitable for pulse tool operation ptional rotational angle measurement escription The ini-smart torque sensor uses strain gage technology. The torque signal is transmitted from the rotating shaft via frequency modulation and is processed as an analog signal. Version Version Q The rotational angle signal with two tracks of each 360 pulses per revolution and track is available as TTL-signal. n external electrical control input is standard. Version R pplication The ini-smart torque sensor with rotating measuring shaft is suitable both for dynamical detection of starting torque and breakway torque for bolting and assembly techniques and for quality assurance in production and laboratory. ue to its standardized connections the device can be quickly adapted to air, electronic and pulse tools. Version RU Page 1/10 Tel. +41 52 224 11 11, ax +41 52 224 14 14, info@kistler.com, www.kistler.com Kistler is a registered trademark of Kistler olding G.

Torque Sensor ini-smart Torque Sensor, 4502... Technical ata echanical asic ata easuring ±0,5... 1 000 Rated torque nom 0,5... 1 000 verload capacity Service torque 1,5 x nom Limiting torque 1,5 x nom Rotational angle/- speed measurem. pulses/ 2x360, (Version Q,, R, RU) revolut. 90 displaced, TTL Nominal speed 18 1/min 12 000 20... 160 1/min 9 000 250... 1 000 1/min 7 000 Version Q,, R, RU 1/min 7 000 (rotational angle measurement) ousing material nodized aluminum Protection class P40 General lectrical Specifications ut-off frequency 3 d kz 3 ccuracy class 0,2 Linearity error including hysteresis % S <±0,2 utput signal V ±0... 5 at rated torque (rated value) V 5 Load resistance kω >10 Temp. influence on the zero point % S/ <±0,015 Temp. influence on the nominal value % S/ <±0,015 ontrol signal % 100 ±0,2 100 % control input V "n" 5... 30 "ff" 0... 2 perating temperature 10... 60 (Rated temperature ) Service temperature 0... 70 Storage temperaure 25... 80 lectrical connection 12 pin built-in connector Supply voltage V 11... 26 Power consuption W <1 Page 2/10 Tel. +41 52 224 11 11, ax +41 52 224 14 14, info@kistler.com, www.kistler.com Kistler is a registered trademark of Kistler olding G.

Torque Sensor ini-smart Torque Sensor, 4502... imensions Torque sensor with standard square socket connection Version Q With rotating shaft rive - square socket utput - square drive = easuring end G 4x6 (6x) 4x6 (3x) Version Q, 6... 18 Version Q, 25... 1 000 N N Table Version Q Threads for mounting: 4, 6 mm depth easuring Square size G øl øn xial 4502012Q 12 1/4" 75 28 52 58 14 8,5 8 5 11 13 10 37 150 30 4502018Q 18 1/4" 75 28 52 58 14 8,5 8 5 11 13 10 37 150 30 4502050Q 50 3/8" 74,5 38 58 44 19 18 * 6 22 25 19 23 500 60 4502063Q 63 3/8" 74,5 38 58 44 19 18 * 6 22 25 19 23 500 60 4502100Q 100 1/2" 79 38 58 44 19 22,5 * 6 22 25 19 23 700 100 4502150Q 150 1/2" 79 38 58 44 19 22,5 * 6 22 25 19 23 1 000 100 4502160Q 160 1/2" 79 38 58 44 19 22,5 * 6 22 25 19 23 1 000 100 4502250Q 250 3/4" 97 58 76 50 29 30 * 5 25 40 30 27 2 000 150 4502300Q 300 3/4" 97 58 76 50 29 30 * 5 25 40 30 27 2 000 150 4502500Q 500 3/4" 97 58 76 50 29 30 * 5 25 40 30 27 2 000 150 45021k0Q 1 000 1" 112 73 90 57 36,5 34,5 * 5 28,5 50 40 28,5 4 000 250 ngle of twist nom nertia easuring end rive end 4502012Q 1 200 0,55 0,0121 0,0157 0,19 4502018Q 1 200 0,85 0,0121 0,0157 0,19 4502050Q 9 000 0,32 0,043 0,0843 0,28 4502063Q 9 000 0,4 0,043 0,0843 0,28 4502100Q 14 100 0,48 0,051 0,086 0,3 4502150Q 14 100 0,61 0,051 0,086 0,3 4502160Q 14 100 0,65 0,051 0,086 0,3 4502250Q 71 650 0,21 0,465 0,758 0,92 4502300Q 71 650 0,25 0,465 0,758 0,92 4502500Q 71 650 0,4 0,465 0,758 0,92 45021k0Q 184 500 0,31 1,38 2,05 1,57 Page 3/10 Tel. +41 52 224 11 11, ax +41 52 224 14 14, info@kistler.com, www.kistler.com Kistler is a registered trademark of Kistler olding G.

Torque Sensor ini-smart Torque Sensor, 4502... imensions Torque sensor with standard square socket connection Version Q With rotating shaft rive - inside square socket utput - external square drive Rotational angle measurement = easuring end G 4x6 (6x) G K Version Q, 12... 18 Version Q, 50... 1 000 N N Table Version Q (with rotational angle measurement) Threads for mounting: 4, 6 mm depth easuring Square size G K øl øn xial 4502012Q 12 1/4" 75 28 52 58 14 8,5 8 5 11 13 10 37 150 30 4502018Q 18 1/4" 75 28 52 58 14 8,5 8 5 11 13 10 37 150 30 4502050Q 50 3/8" 101 38 58 59 19 21,5 14 5 12 35 25 17 38 500 60 4502063Q 63 3/8" 101 38 58 59 19 21,5 14 5 12 35 25 17 38 500 60 4502100Q 100 1/2" 106 38 58 59 19 26,5 14 5 12 35 25 17 38 700 100 4502150Q 150 1/2" 106 38 58 59 19 26,5 14 5 12 35 25 17 38 1 000 100 4502160Q 160 1/2" 106 38 58 59 19 26,5 14 5 12 35 25 17 38 1 000 100 4502250Q 250 3/4" 135 58 76 64 29 40 30 5 14 36 40 30 40 2 000 150 4502300Q 300 3/4" 135 58 76 64 29 40 30 5 14 36 40 30 40 2 000 150 4502500Q 500 3/4" 135 58 76 64 29 40 30 5 14 36 40 30 40 2 000 150 45021k0Q 1 000 1" 177 73 90 73 36,5 57,5 45 5 14 45 50 40 44 4 000 250 ngle of twist nom nertia easuring end rive end 4502012Q 1 200 0,55 0,013 0,0157 0,2 4502018Q 1 200 0,85 0,013 0,0157 0,2 4502050Q 6 100 0,47 0,055 0,11 0,41 4502063Q 6 100 0,59 0,055 0,11 0,41 4502100Q 10 100 0,6 0,069 0,1 0,42 4502150Q 10 100 0,85 0,069 0,1 0,42 4502160Q 10 100 0,9 0,069 0,1 0,42 4502250Q 63 600 0,23 0,68 1,0 1,24 4502300Q 63 600 0,27 0,68 1,0 1,24 4502500Q 63 600 0,45 0,68 1,0 1,24 45021k0Q 127 000 0,45 2,45 3,25 2,48 Page 4/10 Tel. +41 52 224 11 11, ax +41 52 224 14 14, info@kistler.com, www.kistler.com Kistler is a registered trademark of Kistler olding G.

Torque Sensor ini-smart Torque Sensor, 4502... imensions = easuring end Torque sensor with standard 1/4" hex N3126 form /, Version or With rotating shaft rive - hex shaft utput - hex socket Rotational angle measurement (Version ) Quick action chuck 5 8 20 4x6 (6x) 1/4" 37 Version /, 0,5... 18 11 5 1/4" Table Version or (with rotational angle measurement) Threads for mounting: 6x 4, 6 mm depth easuring xial 45020,5,... 0,5 101 28 52 58 14 28 20 5 4502001,... 1 101 28 52 58 14 28 50 10 4502002... 2 101 28 52 58 14 28 50 20 4502006,... 6 101 28 52 58 14 28 150 40 4502012,... 12 101 28 52 58 14 28 150 40 4502018,... 18 101 28 52 58 14 28 200 40 ngle of twist nom nertia easuring end rive end 45020,5,... 180 0,16 0,0134 0,0193 0,2 4502001,... 180 0,32 0,0134 0,0193 0,2 4502002,... 260 0,44 0,0135 0,0194 0,2 4502006,... 505 0,68 0,0137 0,0216 0,21 4502012,... 690 1,0 0,0140 0,0248 0,21 4502018,... 690 1,5 0,0140 0,0248 0,21 Page 5/10 Tel. +41 52 224 11 11, ax +41 52 224 14 14, info@kistler.com, www.kistler.com Kistler is a registered trademark of Kistler olding G.

Torque Sensor ini-smart Torque Sensor, 4502... imensions = easuring end Torque sensor 1... 50 with shaft end, Version R or R With rotating shaft Rotational angle measurement (Version R) G 4x6 (6x) Version R/R, 1... 10 4x6 (3x) G 4x6 (8x) 22 Version R, 22 20 and 50 16 K Version R, 20 and 50 1 1 Table Version R or R (with rotational angle measurement) Threads for mounting: 4, 6 mm depth eas. ** With feather keyways (2x180 ) according to N6885 xial øl 1 K G N g6 4502001R,...R 1 90 28 52 10 15,9 17 58 14 5 11 8 shaft 37 20 5 4502002R,...R 2 90 28 52 10 15,9 17 58 14 5 11 8 shaft 37 50 5 4502005R,...R 5 90 28 52 10 15,9 17 58 14 5 11 8 shaft 37 50 10 4502010R,...R 10 90 28 52 10 15,9 17 58 14 5 11 8 shaft 37 150 20 4502020R 20 108 38 58 19 30 31,7 44 19 6 22 K** 23 150 50 4502050R 50 108 38 58 19 30 31,7 44 19 6 22 K** 23 150 100 4502020R 20 104 38 58 16 20 23 59 19 5 12 35 14 K** 38 150 50 4502050R 50 104 38 58 16 20 23 59 19 5 12 35 14 K** 38 150 50 ngle of twist nom nertia easuring end rive end 4502001R,...R 317 0,17 0,0146 0,0147 0,15 4502002R,...R 317 0,36 0,0146 0,0147 0,15 4502005R,...R 855 0,34 0,015 0,015 0,16 4502010R,...R 855 0,67 0,015 0,015 0,16 4502020R 5 450 0,21 0,061 0,073 0,33 4502050R 9 500 0,3 0,062 0,075 0,33 4502020R 5 450 0,21 0,9 1,02 0,4 4502050R 8 190 0,35 0,91 1,04 0,4 Page 6/10 Tel. +41 52 224 11 11, ax +41 52 224 14 14, info@kistler.com, www.kistler.com Kistler is a registered trademark of Kistler olding G.

Torque Sensor ini-smart Torque Sensor, 4502... imensions Torque sensor 100... 1 000 with shaft end and separate mounting base, Version R With rotating shaft Rotational angle measurement Shaft ends each with two keyways in accordance with N 6885 X W U Y T V = easuring end ØG J K ØG Z P Q L L N Table Version R (with rotational angle measurement) easuring øg J K L N P g6 4502100R 100 125 58 76 112 159 27 28 2 22 39 12,5 20 64 30,5 120 100 4502200R 200 125 58 76 112 159 27 28 2 22 39 12,5 20 64 30,5 120 100 4502500R 500 197 73 90 112 165,5 58 42 3 50 37 18 25 73 62 120 100 45021k0R 1 000 197 73 90 112 165,5 58 42 3 50 37 18 25 73 62 120 100 ption mounting base easuring xial Q T U V W X Y Z P9 P9 4502100R 100 10 68 43 8 5 4x 8 10 300 200 4502200R 200 10 68 43 8 5 4x 8 10 300 200 4502500R 500 10 83 52 14 6 4x 10 73 10 300 300 45021k0R 1 000 10 83 52 14 6 4x 10 73 10 500 300 easuring ngle of twist nom nertia Weight mounting base kg easuring end rive end 4502100R 100 28 600 0,2 0,665 0,605 1,13 1,06 4502200R 200 45 845 0,25 0,68 0,62 1,13 1,06 4502500R 500 130 000 0,22 3,2 2,63 2,84 1,23 45021k0R 1 000 173 600 0,33 3,21 2,67 2,84 1,23 Page 7/10 Tel. +41 52 224 11 11, ax +41 52 224 14 14, info@kistler.com, www.kistler.com Kistler is a registered trademark of Kistler olding G.

Torque Sensor ini-smart Torque Sensor, 4502... imensions Torque sensor with shaft end and integral mounting base, Version RU This version can be used as functional check on tilt procedure or rotation monitoring Variable mounting positions, applications for left and right hand torque readings as well as the static and dynamic conditions are possible ll RU type sensors have an integrated rotational angle measurement = easuring end Ø 14 J 21 20 20 L J Ø N 10 P9 Table Version RU (with rotational angle measurement) easuring xial ø J L N Size g6 4502001RU 1 90 58 83 45 7 45 10 15 58 16 12 28 1 20 10 4502002RU 2 90 58 83 45 7 45 10 15 58 16 12 28 1 50 10 4502005RU 5 90 58 83 45 7 45 10 15 58 16 12 28 1 100 20 4502010RU 10 90 58 83 45 7 45 10 15 58 16 12 28 1 100 30 4502020RU 20 106 85 102 60 9 63 17 22 59 23 15 38 2 150 100 4502050RU 50 106 85 102 60 9 63 17 22 59 23 15 38 2 150 100 easuring ngle of twist nom nertia easuring end rive end 4502001RU 1 317 0,17 0,0146 0,0147 0,38 4502002RU 2 317 0,36 0,0146 0,0147 0,38 4502005RU 5 855 0,34 0,015 0,015 0,38 4502010RU 10 855 0,67 0,015 0,015 0,38 4502020RU 20 4 580 0,25 0,062 0,061 0,78 4502050RU 50 8 190 0,35 0,064 0,063 0,78 Page 8/10 Tel. +41 52 224 11 11, ax +41 52 224 14 14, info@kistler.com, www.kistler.com Kistler is a registered trademark of Kistler olding G.

Torque Sensor ini-smart Torque Sensor, 4502... lectrical onnections Pin llocation of the 12 Pin uilt-in onnector unction PN escription Supply +U 11... 26 V, power consumption <1 W GN Ground relating to U and angle of rotation pulses Shield n sensor connected to housing U ±5 V at nom at >2 kω Torque output 5 V at control signal activation Ri, = 10 Ω, output short circuit proof relating to GN GN Ground relating to U ngle of rotation sensor Supply +U 5 V ngle of rotation pulses Track pen collector output nternal 1 kω resistance to 5 V (pull up), TTL-level G Track s Track, 90 displaced 100 % control input K ontrol ff: 0... 2 V n: 5... 30 V KGN Ground relating to control input J Not connected Page 9/10 Tel. +41 52 224 11 11, ax +41 52 224 14 14, info@kistler.com, www.kistler.com Kistler is a registered trademark of Kistler olding G.

Torque Sensor ini-smart Torque Sensor, 4502... ncluded ccessories None rdering Key 4502 ptional ccessories at.-no. ounting base, for Version R s 100... 200 KS020014 18008587 ounting base, for Version R s 500... 1 000 KS020015 18008588 emale connector with solder eye 12 pin KS000703 18008371 onnection cable, 5 m, 12 pin open ends KS124970-5 18008943 onnection cable, 2,5 m, 12 pin oo Torque KS185380-2,5 18008963 Please see data sheet 000-615 for cable connection. ndividual pplication The diverse model guarantees user-friendly application such as tool calibration or in test stands with or without mounting base. easuring Ranges in / Possible Versions 0,5 0,5 1 R R RU 001 2 R R RU 002 5 R R RU 005 6 006 10 R R RU 010 12 Q Q 012 18 Q Q 018 20 R R RU 020 50 Q Q R R RU 050 63 Q Q 063 100 Q Q R 100 150 Q Q 150 160 Q Q 160 200 R 200 250 Q Q 250 300 Q Q 300 500 Q Q R 500 1 000 Q Q R 1k0 ouplings 2301..., 2302... or 2303... pplication xample Power tool control Versions (Note ependence with easuring Range) Square socket Q Square socket with rotational angle meas. Q 1/4" hex socket 1/4" hex socket with rotational angle meas. Rotating shaft R Rotating shaft with rotational angle meas. R Rotating shaft with rotational angle meas. RU and integral mounting base rder xample: 4502018 Torque sensor: rated torque 18 : 018, Version : 1/4" hex socket with angle measurement Page 10/10 Tel. +41 52 224 11 11, ax +41 52 224 14 14, info@kistler.com, www.kistler.com Kistler is a registered trademark of Kistler olding G.

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