Molded Current-Limiting provide fullrange fault current protection using specially designed fuse elements, rated through 23kV line to ground and 50kA interrupting current. Construction is modular with a center replaceable fuse section and interchangeable end fittings for elbow connection or direct attachment to equipment mounted bushings. The various end fittings allow fuses to be applied throughout the system including switchgear, junctions, transformers, cable runs and taps. Elastimold Molded Current-Limiting are available in: 80 thru 180 Amp ratings for applications on 5kV systems (see Table 1) 6 thru 115 Amp ratings for applications on 8.7/15kV grounded Wye systems (see Table 1) 6 thru 100 Amp ratings for applications on 15/25kV grounded Wye systems (see Table 1) 6 thru 50 Amp ratings for applications on 20/35kV grounded Wye systems (see Table 1) Feature EPDM Molded Rubber Deadfront Construction Specially designed fuse elements with built-in low and high current interrupting capability Current-limiting protection. Fault clearing occurs in less than one half cycle Modular construction with a center replaceable fuse section and interchangeable end fittings Compact benefit/description Fully sealed and submersible Light weight Insulate, shield and eliminate exposed live parts Full-Range fault current protection through 50kA Limits the system available fault current and dramatically reduces stresses on equipment Allow elbow connection or direct attachment to equipment mounted bushings Flexibility of installation on junctions, transformers, cable runs, taps Suitable for padmount, subsurface or vault installations 304 stainless steel brackets and hold down straps available Accommodate a wide variety of mounting arrangements 12 Thomas & Betts Corporation 8155 T&B Boulevard Memphis TN 38125 800.888.0211 www.tnb.com PG-PC-0506
CERTIFIED TESTS & PERFORMANCE Elastimold Molded Current-Limiting have been designed and tested per applicable portions of IEEE, ANSI, NEMA and other industry standards including: ANSI C37.40 Standard for Current- Limiting Fuse Service Conditions. ANSI C37.41 Standard for Current- Limiting Fuse Design and Testing. ANSI C37.47 Standard for Current- Limiting Fuse Ratings and Specifications. ANSI/IEEE 386 Standard for Separable Connectors & Bushing Interfaces. RATINGS System Voltage Class (kv) 5 15 25/28* 35 Rated Maximum Fuse Voltage (kv) 5.5 10* 17.28* 23 Frequency (Hz) 50/60 50/60 50/60 50/60 BIL Impulse Withstand (kv) 60 95 125/140 150 One Minute AC Withstand (kv) 34 34 40-45 50 Fifteen Minute DC Withstand (kv) 53 53 78 103 Corona Extinction (kv) 11 11 19/21.5 26 Symmetrical Interrupting Capability (Amp) 50,000 50,000 50,000 50,000 Current Rating (Amp) 80-180 6-115 6-100 6-50 APPLICATION INFORMATION Construction: Submersible, non-venting, deadfront, corrosion resistant. Ambient Temperature Range: 30 to +65 degrees centigrade for 6-50 Amp fuses; 30 to +40 degrees centigrade for >50 Amp fuses. * These maximum design voltages apply to fuses rated between 6-50 Amp; for fuses with higher amperage rating the maximum design voltage is 8.3 kv for 15 kv systems and 15.5 kv for 25/28 kv systems. Interchangeable Molded Rubber End Fittings Replaceable Molded Rubber Current-Limiting Fuse Assembled Fuse Unit Assembled Fuse Unit with Optional Wall Mounting Bracket PG-PC-0506 Thomas & Betts Corporation 8155 T&B Boulevard Memphis TN 38125 800.888.0211 www.tnb.com 13
ELECTRICAL CHARACTERISTICS OF ENCAPSULATED FUSES USED IN MCLF Fuse Current Fuse Rated Maximum Peak Arc Minimum Maximum Voltage Rating Catalog Maximum Continuous Current Voltage Melt l 2 t Total l 2 t Rating Number Voltage (kv) (2) (kv) (A) (kv) 25 o C 40 o C (3) (AMP2 -SEC) (AMP 2 -SEC) 80 M05CLF080 86 84 15 22,100 110,000 100 M05CLF100 108 105 15 56,700 280,000 5.5 125 M05CLF125 5.5 137 133 15 109,200 530,000 150 M05CLF150 159 154 15 176,000 860,000 180 M05CLF180 185 180 15 259,000 1,270,000 10 M15CLF010 14 13 28 800 4,000 20 M15CLF020 23 22 26 1,620 11,000 30 M15CLF030 10.0 35 33 26 5,250 30,000 40 M15CLF040 43 41 26 8,700 50,000 8.3 50 M15CLF050 50 47 26 12,800 70,000 65 M15CLF065 73 71 25 25,200 100,000 80 M15CLF080 87 84 25 47,000 185,000 8.3 100 M15CLF100 106 103 25 78,300 330,000 115 M15CLF115 120 116 25 115,150 480,000 10 M25CLF010 14 13 46 800 3,700 20 M25CLF020 23 22 45 1,620 10,000 30 M25CLF030 17.2 35 33 45 5,250 30,000 15.5 40 M25CLF040 43 41 45 8,700 50,000 50 M25CLF050 47 45 45 12,800 70,000 65 M25CLF065 68 66 40 25,200 110,000 80 M25CLF080 15.5 88 85 40 54,400 255,000 100 M25CLF100 100 100 40 80,000 380,000 10 M35CLF010 14 13 61 800 4,800 20 M35CLF020 23 22 60 1,620 13,000 23.0 30 M35CLF030 23.0 35 33 60 5,250 38,000 40 M35CLF040 41 40 60 8,700 61,000 50 M35CLF050 47 46 60 12,800 82,000 NOTES: 1. Designs have a 50,000 Amps rms. Symmetrical Rating. 2. Maximum total l 2 t values are reduced for currents below 50,000A. For example, at 10,000A, l 2 t values are approximately 15% less than the published values. 3. Peak arc voltages quoted are for 50,000A currents at the rated maximum voltage listed. Reduced currents and voltages will reduce the peak arc voltage. Consult the factory for further information. 14 Thomas & Betts Corporation 8155 T&B Boulevard Memphis TN 38125 800.888.0211 www.tnb.com PG-PC-0506
FUSE ORDERING INFORMATION To completely specify and order a Molded Current-Limiting Fuse: 1. Select the Fuse Catalog Number from Table 1 based on the amperage and system voltage class. This table is also used to order spare or replacement fuses. 2. From Table 2 select a suffix for the Model Number based on the required fuse end fittings. If end fittings are to be ordered and shipped separately from the fuse, use Table 4. 3. Select Mounting Options (if required) from Table 3. Example: To order a fuse for application in a 25kV system (17.2 line-to-ground), rated 50 Amp with factory assembled 200 Amp Deepwell end fittings and no mounting provision, specify: M25CLF50-22 Mounting Options (See Table 3) table 1 FUSE Catalog Numbers Amperage Rating 5kV 8.7/15kV GRD-Y* 15/25kV GRD-Y 20/35kV GRD-Y 10 M15CLF010 M25CLF010 M35CLF010 20 M15CLF020 M25CLF020 M35CLF020 30 M15CLF030 M25CLF030 M35CLF030 40 M15CLF040 M25CLF040 M35CLF040 50 M15CLF050 M25CLF050 M35CLF050 65 M15CLF065 M25CLF065 80 M05CLF080 M15CLF080 M25CLF080 100 M05CLF100 M15CLF100 M25CLF100 125/115 M05CLF125 M15CLF115 150 M05CLF150 180 M05CLF180 NOTE: rated 6, 8, 12, 18 and 25 Amps are also available by special request. Contact Factory for additional information. Grounded Y systems must have enough grounded load to prevent the recovery voltage from exceeding the fuse s maximum voltage. * For 65 Amp and higher, the fuses have a rated maximum voltage of 8.3 kv For 65 Amp and higher, the fuses have a rated maximum voltage of 15.5 kv TABLE 2 FUSE END FITTING ARRANGEMENTS Outline Model No. 22 200 Amp Deepwell on both ends. 222 200 Amp Deepwell on one end and two 200 Amp Deepwells on the other end. Approx. Weight 35 lbs. PG-PC-0506 Thomas & Betts Corporation 8155 T&B Boulevard Memphis TN 38125 800.888.0211 www.tnb.com 15
TABLE 2 FUSE END FITTING ARRANGEMENTS (Continued) Outline Model No. 2222 Two 200 Amp Deepwell on both ends. Approx. Weight 40 lbs. 66 600 Amp Bushing on both ends. 6E2 600 Amp Elbow Connector on one end for attachment to equipment and a 200 Amp Deepwell on the other end. This arrangement is not available at 20/35kV 6E6 600 Amp Elbow Connector on one end for attachment to equipment and a 600 Amp bushing on the other end. This arrangements is not available at 20/35kV Note: Other models are available such as 26. 16 Thomas & Betts Corporation 8155 T&B Boulevard Memphis TN 38125 800.888.0211 www.tnb.com PG-PC-0506
TABLE 3 FUSE MOUNTING OPTIONS Option Number HDS QRS WMB WMBQ SMB TMA-EM Bolted Style Hold Down Strap (Qty: 1 required per end fitting) Quick Release Style Hold Down Strap (Qty: 1 required per end fitting) Wall Mounting Bracket with Parking Stands and Bolted Style Hold Down Straps (HDS) Wall Mounting Bracket with Parking Stands and Quick Release Style Hold Down Straps (QRS) Support Mounting Bracket for use with Models 6E2 or 6E6 endfitting arrangements. Includes Bolted Style Hold Down Strap (HDS). Tilt Mounting Adapter. Bolts to bottom of Wall Mounting Bracket WMB or WMBQ to allow up to 60º angle mounting. (Qty 2 required per installation) NOTE: The Option number should be added as a suffix to the MCLF catalog number. OPTIONAL MOUNTING BRACKET WITH ADJUSTABLE PARKING STANDS FOR VERTICAL MOUNTING AND FUSE HOLD DOWN STRAPS OPTIONAL UNIVERSAL MOUNTING TILT ADAPTERS Approx. Weight 8 lbs. TABLE 4 END FITTING CATALOG NUMBERS Use this table only if end fittings are to be ordered and shipped separately from the fuse. Use Table 2 for assembled units. Catalog Number System Voltage Class NOTE: EF6E is equipped with a standard thru hole spade lug (Type 03700). IEEE 386-1995 Interface Reference EF2 200 Amp Deepwell End Fitting (kv) 5,15,25 & 35 Figure 3 EF22 Double 200 Amp Deepwell End Fitting (kv) 5,15,25 & 35 Figure 3 EF6 600 Amp Bushing End Fitting(kV) 5, 15, 25 & 35 Figure 11 EF6E 600 Amp Elbow Connector End Fitting (kv) 5,15 & 25 Figure 11 OTHER OPTIONS MCLF-ADT Catalog Number (Assembly/Disassembly Tool) Hex Wrench for set screw removal and replacement when disassembling end fittings. Supplied as standard with replacement fuses. PG-PC-0506 Thomas & Betts Corporation 8155 T&B Boulevard Memphis TN 38125 800.888.0211 www.tnb.com 17