WISCONSIN ROBIN WR-WI-5VII 85VPM REV DATE: 0-9 Specification No s. 8006, 8007 Introduction This catalog is designed to identify Wisconsin Robin parts. When ordering parts, it is always advisable to list the engine model, specification number and serial number. With this information, we can check your order for any incorrect part numbers. Use your Service Parts List to ensure proper part number and nomenclature identification. TELEDYNE TOTAL POWER reserves the right to modify, alter and improve engines and parts. Part numbers and the structure of parts may change from those shown in this catalog. Table of Contents Air Cleaner and Carburetor... 3-5 Governor and Speed Control... 7 Fuel Tank... 9 Shrouding and Muffler... Crankcase, Gear Cover and Cylinder Head... 3-7 Crankshaft, Camshaft, Piston, Rod and Valve... -3 Flywheel Brake... 5 Ignition... 7 Recoil Starter (Wl-5V only)...... 9 Recoil Starter (Wl-85V only)... 3 --: Indicates there are different numbers for each engine model. X X X X : Indicates that these parts are NOT sold separately. All parts numbers are valid for both engines unless otherwise noted.
-...". AIR CLEANER AND CARBURETOR GROUP
3 REF. PART DESCRIPTION - 3 5 6 7 8 9 0 3 5 6 7 8 9 0 3 EY7 380 00 EY00 5060 0 EY7 380 07 EY7 3660 08 EY 370 08 EY00 7060 00 EY003 0060 00 EY003 060 00 EYO 00600 0 EY7 3590 03 EY7 330 0 EY6 390 0 EY7 365 0 """- EY6 603 00 EY7 60 00 - EY6 6506 08 """- EY6 600 08 EY7 600 08 EY6 635 08 EY6 655 08 AIR CLEANER ASSY. (Includes items,3,& ) STUD, BODY COVER MOUNTING ELEMENT SET, AIR CLEANER COVER, AIR CLEANER WASHER SET, MOUNTING WING NUT, COVER NUT, BODY MOUNTING LOCK WASHER, BODY MOUNTING WASHER, BODY MOUNTING PLAIN STEEL SCREW, AIR CLEANER BODY SUPPORT, 6mm x mm LONG, HEX FLANGE HEAD GASKET, AIR CLEANER BODY ELBOW COMPLETE PIPE (UNION) SUPPORT CARBURETOR ASSY. (Includes items 5-3) FOR MODEL W-5V FOR MODEL W-85V ----GASKET, FLOAT CHAMBER - FLOAT ASSY. FLOAT PIN FLOAT CHAMBER GASKET, FLOAT CHAMBER SCREW SCREW, FLOAT CHAMBER MOUNTING MAIN JET FOR MODEL W-5V 75 FOR MODEL W-85V k8.5 SCREW, CHOKE VALVE,.6mm x mm LONG, PAN HEAD CHOKE VALVE....
.. AIR CLEANER CARBURETOR GROUP
5 REF. PART NO - DESCRIPTION QTY. - 5 6 7 8 9 30 3 3 33 3 35. 36 37 38 " EY6 65 08 EY6 6550 08 EY6 655 08 EY6 6500 08 EY7 6550 08 """_ EY6 6535 08 EY06 6538 08 EY6 653 08 EY09 65 08 EY6 635 08 """_ EY07 60 08 EY7 60 08 EY50 6356 08 EY7 390 03 """_ EY6 38.0 0 EY7 330 0 EY00 5060 0 EY6 605 07 CHOKE LEVER BUSHING, CHOKE SHAFT LOWER BUSHING, CHOKE SHAFT UPPER NEEDLE VALVE CHOKE LEVER SEAL THROTTLE VALVE FOR MODEL W-l5V FOR MODEL W-85V THROTTLE SHAFT SPRING, THROTTLE STOP SCREW SCREW,,THROTTLE STOP PILOT JET FOR MODEL W-5V FOR MODEL W-85V SCREW, THROTTLE VALVE MOUNTING, 3mm x Smm LONG, PAN HEAD GASKET, CARBURETOR, FLANGE INSULATOR, CARBURETOR FLANGE HANIFOLD, INTAKE, (Includes item 38) FOR MODEL W-5V FOR MODEL W-85V STUD, CARBURETOR, 6mm x 9Omm LONG REPAIR KIT, CARBURETOR -. -.
6. GOVERNOR AND SPEED CONTROL GROUP
7 REF. - 3 5 6 7 8 9 0 3 ' 5 6 7 8 9 PART "-"" EY6 30 07 EY7 33 07 EY0 506 07 EY6 80 0 EY7 50 0 EY6 505 07 EY7 380. x x x x x. x-x x.x -""" EY6 50 7 EY7 500 07 EYO 6000 0 EY03 0000 70 DESCRIPTION GOVERNOR LEVER AND SHAFT SET FOR MODEL W-5V FOR MODEL W-85V (Includes items -5) GOVERNOR LEVER NUT, GOVERNOR LEVER, 6mm THREAD, SQUARE STEEL SCREW, GOVERNOR LEVER CLAMP, 6mm x 5mm LONG, HEX HEAD GOVERNOR CROSS SHAFT CLIP, SHAFT RETAINER; 6mm I.D. x mm O.D. GOVERNOR SPRING AND ROD SET (Includes items 6-8) GOVERNOR ROD SPRING, GOVERNOR ROD GOVERNOR SPRING CONTRO LEVER SET, GOVERNOR (Includes items 0-3) CONTROLEVER, CHOKE ROD, CHOKE CONTROL. P.IVOT PIN,. CONTROL LEVERS WASHER, CONTROLEVER, FQICTION RETURN SPRING SET, GOVERNOR FOR MODEL W-5V FOR MODEL W-85V (Includes items,5,7,& 8) LEVER SPRING, RETURN SPACER, CHOKE AND CONTROL SCREW, CONTROL WIRE LOCK, mm x mm LONG, HEX HEAD SCREW, CHOKE R.P.M. CONTROL, mm x 0mm LONG, PN HEAD SPRING, CHOKE R.P.M. CONTROL SPACER
3. FUEL TANK GROUP._
- XEF. JO. 7 PART DESCRIPTION QTY. 3-3 5 6 7 8 9 0 3 5 6 7 8 9 0 - EY6 60 0 EY06 300 0 EY03 000 70 EY06 00 0 EY6 6505 03 EY6 6506 03 EY6 650 0 EY6 650 0 EY6 6363 0 ""-" EY6 600 0 EY7 63 0 EY05 0600 0 EYO 00600 0 EYO 00600 0 EY6 770 03 EY00 350 0 EY 79006 0 EY08 000 0 FUEL TANK ASSY. (Includes item 3) FUEL TANK FILTER CAP WITH GASKET FUEL STRAINER ASSY. (Includes items 5-7) FILTER SCREEN CLAMP, STRAINER SUPPORT TUBE, STRAINER SUPPORT BAND, TANK SUPPORT, LARGE BAND, TANK SUPPOQT, SMALL STRAP, TANK BAND, LONG STRAP, TANK BAND, SHORT FUEL LINE ASSY. (Includes items 3 & ) HOSE HOSE CLAYP BRACKET, FUEL TANK FOR MODEL W-5V FOR- MODEL W- 85V SCREW, TANK BRACKET MOUNTING 6mm x mm LONG, HEX FLANGE HEAD SCREW, FUEL TANK STOP, 6mm x mm LONG, HEX FLANGE HEAD SCREW, TANK BRACKET MOUNTING 6mm x mm LONG, HEX FLANGE HEAD STOP SWITCH SCREW/WASHER, STOP SWITCH MOUNTING mm x mm LONG, PAN HEAD CLAMP COMPLETE, STOP WIRE GASKET, FUEL FILTER 9
REF. I - 3 5 6 7 8 9 0 PART """- EY6 53 0 EY7 53 0 EYO 00600 0 """_ EY6 5603 03 EY7 560 03 EYO 00600 0 ""-" EY6 30 EY7 30 0 """_ EY6 30 0 EY7 350 0 """_ EY00 00803 00 EYOlO 00803 0 EY003 0080 00 EYO 00600 0 EY003 0080 00 EY0 0300 30 DESCRIPTION FLYWHEEL SHROUD FOR MODEL W-5V FOR MODEL W-85V SCREW, FLYWHEEL SHROUD ' MOUNTING, 6mm x mm HEX FLANGE HEAD BAFFLE, CYLINDER FOR MODEL W-5V FOR MODEL Wl-85V' SCREW, CYLINDER BAFFLE MOUNTING, 6mm x 8mm LONG, KEX FLANGE HEAD EXHAUST MUFFLER FOR MODEL W-5V FOR MODEL W-85V COVER, MUFFLER ' FOR MODEL W-5V FOR MODEL W-85V SCREW, MUFFLER MOUNTING 8mm x OOmm LONG, HEX HEAD FOR MODEL W-5V FOR MODEL W-85V LOCKWASHER, MUFFLER MOUNTING 8mm SPRING LOCK SCREWl MUFFLER COVER MOUNTING 6mm x 8mm LONG, HEX FLANGE HEAD WASHER, 8mm GROMMET
-. 5. CRANKCASE, GEAR COVER AND CYLINDER HEAD GROUP WI-5VNvI-85 V
3 REF. PART DESCRIPTION QTY. 5-3 5 6 7 8 9 0 3? 5 6 7 8 9 0 3 EY6 080 0 EY7 0 03 EY00 5060 3 EY03 00600 0 EYO6O 0500 0 EY0 0500 70 EY6 03 0 EY6 63707 03 EY6 6360 0 EY006 60 50 EY6700 03 EY0 38000 EY00 006 00 EY03 00600 0 EY7 63600 07, EY7500 03 EY6 3303 EY6 500 x x x ' x x x x x EY065 003 70 (OPTIONAL) EY6 600 0 EY085 0800 00 CYLINDER, CRANKCASE FOR MODEL W-5V VALVE GUIDE FOR MODEL W- 5V STUD, INTAKE MANIFOLD, MOUNTING, 6mm x 33mm LONG DOWEL PIN BEARING, CRANKSHAFT MAIN OIL SEAL, CRANKCASE, GEAR COVER GEAR COVER ASSY. (Includes items 5,6 & 8) SHAFT, GOVERNOR GEAR OIL FILLER TUBE OIL DIPSTICK OIL FILLER O-RING CLAMP (OIL FILLER) GASKET BOLT & WASHER ASSY. GASKET, GEAR COVER SCREW/WASHER, GEAR COVER MOUNTING, 6mm x 30mm LONG, HEX HEAD OIL DRAIN PLUG WITH GASKET GROMMET, IGNITION WIRE MODEL W-5V ONLY CYLINDER HEAD FOR MODEL W-5V GASKET, CYLINDER HEAD FOR MODEL W?- 5V SCREW, CYLINDER HEAD MOUNTIN 8mm x 9mm FLANGE HEAD SPARK PLUG, WITH GASKET NGK BMA, CHAMPION CJ COVER, VALVE TAPPET TUBE, INSPECTION COVER BREATHER 8 8.".
5. CRANKCASE, GEAR COVER AND CYLINDER HEAD GROUP - WI-5VNVI-85V
5 3EF, QO. 5-5 6 7 8 9 30 3 3 33 3 PART EYOl 00600 0 EY6 60 0 EY6 350 EY003 060 00 EY003 0060 00 EY00 7060 00 EY6 750 03 EY6 99006 07 EY7 9900 07 DESCRIPTION SCREW, TAPPET COVER 6mm x mm LONG, HEX FLANGE HEAD GASKET, TAPPET COVER BREATHER PLATE FOR MODEL W-5V GASKET, BREATHER PLATE GASKET, MUFFLER MOUNTING FOR MODEL W-5V GASKET, INTAKE MANIFOLD FLANGE WASHER, INTAKE MANIFOLD FLANGE 6. I.D. x.5 O.D. PLAIN STEEL LOCKWASHER, MANIFOLD MOUNTING 6mm SPRING LOCK NUT, INTAKE MANIFOLD YOTJNTING 6mm THREAD, HEX STEEL CLAMP, FUELINE SUPPORT ENGINE GASKET SET (FOR MODEL Wl-5V) Includes the following: GEAR COVER (Ref. 5) CYLINDER HEAD. ( Ref. 0) TAPPET COVER (Ref. 6) BREATHER PLATE (Ref. 8) MUFFLER MOUNTING (Ref. 9) CARBURETOR INTAKE MANIFOLD (Ref. 30) OIL FILLER O-RING (Ref. ) OIL DIPSTICK GASKET (Ref, 3) OIL SEAL DRAIN PLUG (Ref. 35) ENGINE GASKET SET FOR MODEL W-85V Includes the following: GEAR COVER (Ref. 5) CYLINDER HEAD (Ref, 0) TAPPET COVER (Ref. 6) BREATHER PLATE (Ref, 8) CARBURETOR INTAKE MANIFOLD (Ref. 30) MUFFLER MOUNTING (Ref.9) OIL DIPSTICK GASKET (Ref.3) OIL SEAL DRAIN PLUG (Ref. 35) OIL FILLER O-RING (Ref, ) - QTY. - -
5. CRANKCASE, GEAR COVER AND CYLINDER HEAD GROUP WI-5VNVI-85V 6
REF. PART DESCRIPTION QTY. 5-35 36 37 38 EY0 00 0 OIL SEAL, DRAIN PLUG. EY056 00 0 HOSE CLAMP EY6 700 0 BOLT EY00 38060 00 FLANGE NUT EY6 7750 0 39 PLUG GUARD 7
0 *\ 8 5A. PARTS ABOVE WI-85V ONLY.
~~ ~~ ~ REF. DESCRIPTION QTY. 5A-0 3 5 6 7 EY7 030 0 EY7 0 03 EY7 365 03 EY7 630 03 EY7 330 03 EY7 500 EY7 60 0 EY 350 CYLINDER, CRANKCASE FOR MODEL W-85V VALVE GUIDE FOR MODEL W-85V EXHAUST FLANGE FOR MODEL W-l85V OIL SEAL, INTAKE VALVE FOR MODEL W-l85V CYLINDER HEAD FOR MODEL W-85V GASKET, CYLINDER HEAD FOR MODEL.Wl-85V BREATHER PLATE FOR MODEL W-l85V GASKET, MUFFLER MOUNTING FOR MODEL W-l85V 9
-_ 0 6. CRANKSHAFT, CAMSHAFT, PISTON, ROD AND VALVE GROUP.
r REF. 6-3 5 6 7 3 9 P ART ""-" EY6 500 0 EY7 500 0 EY6 30 03 EY6 600 03 EY03 050 0 EY03 050 0 EY03 050 30 EY03 30300 0 EY003 00 00 EY00 80 00 ""-" EY6 350 07 EY7 350 07 EY6 350 07 EY7 350 07 EY6 3503 07 EY7 3503 07 """_ EY6 30 03 EY7 30 03 DESCRIPTION CRANKSHAFT, ASSY. (Includes items & 3) T.O. LENGTH,.7" (69.lmm) FOR MODEL W-5V FOR MODEL W-85V SCRAPER, CRANKSHAFT, OIL LOCK, OIL SCRAPER SHIM "A".0 to.06" THICK SHIM "B".08 to.033" THICK SHIM "C".036 to -05" THICK KEY, FLYWHEEL, 3mm, WOODRUFF LOCKWASHER, FLYWHEEL NUT, mm SPRING LOCK NUT, FLYWHEEL MOUNTING, mm THREAD, HEX STEEL RING SET, STANDARD SIZE FOR MODEL W-5V FOR MODEL W-85V Includes the following: COMPRESSION RING SCRAPER RING OIL RINS.00" (0.5mm) OVERSIZE RING SET FOR MODEL W-5V FOR MODEL Wl-85V.00" (0.50mm) OVERSIZE RING SET FOR MODEL W-5V FOR MODEL W-85V PIS.TON, STANDARD SIZE FOR MODEL W-5V FOR MODEL W-85V ZTY. - -
6. CRANKSHAFT, CAMSHAFT, PISTON, ROD AND VALVE GROUP
PART REF. 6-9 6-0 3 5 6 7 8 9 0 3 "- EY6 EY7 EY6 EY7 EY EY056 -" EY6 EY7 -" EY05 EY7 "- EY6 EY7 EY6 "- EY6 EY7 EY6 x x x "- EY05 EY6 EY7 "- EY6 EY7 EY7 EY7 -" EY6 EY7 "" 30 03 30 03 303 03 303 03 330 03 500 0 "" 503 00 503 00 "" 30 03 30 03 -"- 300 03 300 03 50 00 "" 370 03 370 03 50 0 x x x x x x x x 90 03 "" 330 03 330 03 "" 3350 03 3350 03 3360 03 3370 03 "" 3330 03 3330 03 DESCRIPTION. PI STON.00" (0.5rnm) OVERSIZE FOR MODEL W-5V FOR MODEL W-85V -00" (0.50mm) OVERSIZE P I STON FOR MODEL W-5V FOR MODEL W-85V PIN, PISTON SNAP RING, PISTON PIN CONNECTING ROD, ASSY. (Includes items 3 b ) FOR MODEL W-5V FOR MODEL W-85V LOCK PLATE FOR MODEL Wl-5V FOR MODEL W-85V R9D BOLT FOR MODEL W-5V FOR MODEL W-85V,00'' (0.50mm) UNDERSIZE CONNECTING ROD CAMSHAFT ASSY FOR MODEL W-5V FOR MODEL W-85V GOVERNOR GEAR ASSY. (Includes items 7,8 & 9) FLYWEIGHT FLYWEIGHT PIN GOVERNOR SLEEVE INTAKE VALVE FOR MODEL W-5V * FOR MODEL W-85V EXHAUST V'ALVE FOR MODEL W-5V FOR MODEL W-85V VALVE SPRING RETAINER, VALVE SPRING VALVE TAPPET FOR MODEL W-5V FOR MODEL W-85V QTY.
..- 7. FLYWHEEL BRAKE GROUP
5 REF. - 7-3 5 6 7 8 9 0 3 5 6 7 PART EY6 86006 00 EY6 86005 00 EY00 350 0 EY6 86006 0 EY6 860 0 EY003 3060 00 EYOOl 6506 80 EY003 0060 00 EY00 00600 70 EY6 7703 EY00 0000 0 EY00 3600 80 EY6 8605 0 EYOOl 6508 60 EY003 0080 00 EY003 080 00 EY03 0000 00 EY6 7760 03 DESCRIPTION FOR W-5V ONLY BRAKE HOLDER ASSY. BRAKE ASSY. (Includes items 3,,5,6,7,8,,3, & 5) SCREW BRAKE SHOE RETURN SPRING CLIP BOLT LOCK WASHER WASHER STOP SWITCH WASHER SCREW/WASHER ASSY. BRAKE SPRING BOLT LOCK WASHER WASHER SPACER STOP SWITCH COVER QTY. -
T U 6 8. IGNITION GROUP
' ~ ' REF. 8-3 5 6 7 8 9 0 PART EY6 703 08 EY7 700 08 """_ EY6 70 08 EY7 703 08 EY6 705 08 EY00 706 50 EY 79006 0 EY6 706 08 EY03 0060 0 EY065 5000 00 EY30 750 3 EY056 60500 0 EY00 6508 0 I DESCRIPTION FLYWHEEL, (Wl-5V) FLYWHEEL, (Wl-l85V) IGNITION COIL ASSY. FOR MODEL W-5V FOR MODEL W-85V GROMMET SCREW/WASHER, IGNITION COIL MOUNTING, 6mq x 5mm LONG HEX HEAD CLAMP, GROUND WIRE GROMMET, SPARK PLUG WIRE SCREW, GROUND WIRE CLAMP 6mm x 8mm, LONG HEX FLANGE HEAD TERMINAL, SFARK PLUG WIRE CAP, SPARK PLUG TERMINAL CLAMP BOLT TY. - 7
P -@, \ " " "7 \(u 8 9. RECOIL STARTER ASSY. (WI-l5V ONLY)
3EF. YO. PART DESCRIPTION QTY. 9-3 5 6 7 8 9 0 3 5 EY6 5095 0 EY5 5055 08 EY6 50 08 EY6 5008 08 EY7 500 07 x x x x x x.x EY5 5055 08 EYO 00600 0 ITEMS -5 ARE FOR W- 5V YODEL ONLY RECOIL STARTER, COMPLETE HOUSING POWER SPRING REEL ROPE, ASSY. (.Includes items 5 & 6) ROP E HANDLE HARDWARE KIT, RECOIL STARTER (Includes items 8- ) RATCHET RATCHET PIN THRUST WASHER FRICTION SPRING FRICTION PLATE NUT PULLEY, STARTING SCREW, RECOIL STARTER MOUNTING, 6mm x 8mm LONG, HEX FLANGE HEAD
30
- IEF. 0. PART NO DESCRIPTION - TY. - 0-3 5 6 7 8 9 0 3 5 6.. EY7 5006 00 X X ' X X X X X EY5 5055 08 EY6 50 08 EY6 5008 08 x x X'X'X x x. EY7 507 08 EY7 500 07 EYO 00600 0 ITEMS -5 ARE FOR W-85V MODEL ONLY RECOIL STARTER, COMPLETE HOUSING POWER SPRING REEL ROPE ASSEMBLY (Includes items 5-7) ROPE HANDLE REINFORCEMENT PULLEY, STARTING HARDWARE KIT, RECOIL STARTER (Includes items 0-) RATCHET RATCHET PIN THRUST WASHER FRICTION SPRING FRICTION PLATE FLANGE NUT SCREW, RECOIL STARTER MOUNTING-,,6mm-- x 8mm LONG, HEX FLANGE HEAD?