GENESIS POWER AUSTRALIA PTY.LTD WHEELCHAIR MOVER THIS MANUAL IS PROTECTED BY COPYRIGHT LAWS OF AUSTRALIA. DO NOT COPIED WITHOUT WRITTEN PERMISSION FROM GENESISI POWER AUSTRALIA PTY.LTD. Page 1 OF 12
INDAX INTRODUCTION DRIVING INSTRUCTION ROUTINE CHECKLIST. SAFTY CHECK.. BATTERY CHARGING CONTROLERS ON/OFF SWITCH.. EMERGENCY BUTTONS. DIRECTION SELECTION. THROTTLE LEVER. BATTERY INDICATER TIPPING SWITCH. HORN (OPTIONAL).. CHARGER SOCKET BRAKES MAINTENANCE.. BATTERIS. TYERS.. TRANSAXLE/ HUB MOTOR. CONTROLLER THROTTLE.. FUSES.. GENERAL. WARRANTY. PARTS LIST. SERVICE LOG. Page 2
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INTRODUCTION The Brand New units for sale have a Commercial 24 volt hub Transaxle used on all units. These units have as well, a powder coating for extended life. You will not be disappointed with the small investment in this very productive piece of equipment, eco-friendly saving you labour time and keeping your crew Happy. Features include:- 1. 24 volt dc power. 2. Travel speed 0 to 4/6 k/h. 3. Variable speed drive machine. 4. Ability to easy manage up to 4 Bin 5. With automatic charger. 6. Easy swap battery unit. 7. Extra Battery unit ( optional ) 8. Easy to attached and detach with trolleys Drive by train staff. DRIVING INSTRUCTION ROUTINE CHECKLIST Before use the machine. Operator should need to complete following point. 1. No visible damage to the unit. 2. Hitch system working nicely 3. The battery charger is disconnected Page 3
4. Emergency button works 5. See that all wheels are in good condition. 6. Led indicator is on without flashing. 7. Throttle leaver smoothly traveling 8. Battery indicator shows, check level of battery 9. Dynamic brake operates when parking. ( parking brake) 10. Try the horn 11. Check to make sure the battery is charged. 12. Check the hitch is working smoothly. 13. Check that all controls work smooth. If it is not working right, or something is broken, report the problem to supervisor. Do not use the machine. Put tag out of order Test drive 1. Try the hitch 2. Check the steering 3. Operate the machine slowly in both direction in safe place 4. Operate the machine full speed range in forward and backward 5. Check braking distance in both directions. load size and floor condition can affect these diction 6. Know the distance it takes to stop before operator start working. If the braking distance is too long to stop safely, not feel safe, do not drive. If anything does not look, work or feel right, do not use the machine. Operation protection Always keep hands and feet away from all moving parts, such as a hitch and wheel act. Adjusting the speed to the floor and conditions, Avoid fast acceleration, rapid braking and cornering at speed, there is a risk for turning and over turning or that the load or passenger may be fail off. Use the signal horn to attract attention when make a turning. Drive the machine smoothly. Quick steering will be dangerous. Avoid sudden movement of controls. Always remember to travel carefully. When operating with passenger keep forward. When operating without passenger keep machine behind of operator. The machine should always be parked on a level surface, engaged with a parking brake. The hitch must be right position. So that no one may accidentally injure. Turn the key to the OFF position and key keep in right position. SAFTY CHECK 1. Operating smoothly 2. Hitch working nicely 3. Tyres and tyres press 4. Do not drag 5. Back stopper button working Page 4
BATTERY CHARGING 12/24V 25A Switchmode Battery Charger Nine step fully automatic 25 amp high current charger with maintenance charging of all types of SLA batteries as well as leadcalcium batteries from 50-500Ah, either 12V or 24V. The electronics are fully microprocessor controlled and protected against user error, so is totally safe to leave connected for months at a time. This charger will also charge in sub-zero temperatures, will recover sulphated batteries and can be used as a 5A power supply. Also features "boost" modes to recover deeply discharged batteries. The battery output lead has a temperature sensor to automatically compensate charging voltage dependant on temperature, so no matter what the conditions, you will get a full charge into your battery. For caravan and boat users, it also has a night charge mode: in this silent mode, charging is performed at reduced current with the cooling fans turned off, then returns to normal levels after 9 hours. Features: Short circuit and reverse polarity protection Anti-spark protection Dust & splash proof (IP rated) Standby, fault, mode selection and charging LED indicators Mounting feet for wall mounting Safe to leave connected for months at a time Specifications: Input voltage: 170-260VAC Output voltage: 12 or 24VDC Input current: 4A max
Charging current: 12V-25A, 24V-12.5A Page 5 Efficiency: >75% Ripple: 150mV, 300mA max Back current drain: <5mA IP44 Rated Dimensions: 260(L) x 135(W) x 70(H)mm CHARGE BATTERIES DAY S USE IS COMPLETE OR ONCE JOB IS DONE. CONTROLER ON/OFF SWITCH Turn the key clockwise, power is ON. Battery indicator shows level. Turn the key contraclockwise. Power is OFF. Always turn the key off when leaving the machine. Key keeps in safe place. CONTROL HANDLE Press the handle. The machine is ready to drive. Its function is to operator from being clamped by the control handle. Caution; the back button cannot prevent all injuries. EMERGENCY BUTTONS
Page 6 The red big button pushes in an emergency to STOP the unit. To release pull up the button and it will come back up. This button can use isolated. DIRECTION SELECTION The knob is located on each side of the control handle. Its function is to control operating direction and speed. Turn the knob forward gradually, and the machine will drive that way. Turn the knob backward and the machine will drive that way. Caution ; After the knob is released, the direction & speed knob will reset itself and the machine will stop by brake. So do not loosen the knob when the machine is requested to continue drive. THROTTLE LEVER It is located at right side handle. This hand lever provides variable speed control from zero up 100 % of the governed speed. Releasing the lever stops the unit. Should need handle in angle. BATTERY INDICATER Page 7
Discharging status of battery is indicated on battery capacity meter with 10 indicator bars for each 10% increase. On the bottom, the machine s working hour can be displayed. If the battery capacity meter is indicates capacity insufficient soon after driving. When bar is last 2 positions, it is mean need to charge battery. HORN Horn switch is located at handle. Push to sound the horn, release to turn off. CHARGER SOCKET Plug on the charger is fitted into the charger socket mounted on machine. BRAKES When the speed control lever is released/handle push too much/ back in rest position the unit is slowed electrically by breaking / stop by electrical break. Machine takes nearly 3to5 second to complete stop. FUSE 10 AMP BACK STOP SWITCH Page 8
When touch this button. Machine stop and go other way. Never use to drive it. HITCH Pull black handle to close (Lock) hitch. Push down open (unlock) hitch. OPEN LOOKING Start Pull up emergency stop button Turn on switch key Press down handle to operation area; rotate the speed control knob in the right direction operator want to drive. Steering; control steering is by moving the handle from side to side. Decrease speed; loose the rotate knob, the knob will reset to its original position and the machine speed will decrease automatically. Braking; loose speed knob, it will reset to its original position and the machine s speed will decrease automatically and go to stop machine. Will take time some second depend at condition WARRANTY GENESIS POWER AUSTRALIA P/L WARRANTS THAT THE UNIT IS FREE FROM DEFECTS IN MATERIALS AND WORKMANSHIP FROMA PERIOD OF THREE MONTH FROM DISPATCH FROM THE GENESIS POWER AUSTRALIA P/L WHEERHOUSE. IF A DEFECT IS REPORTED, GENESIS POWER AUSTRALIA P/L WILL REPAIR OR REPLACE THE DEFCTIVE PART, AT ITS OWN DISCRETION, THIS WARRANTY DOES NOT APPLY IF THE UNIT HAS BEEN MISUSED, DAMAGED, SERVICE BY UNAUTHORISED PERSON, IRREGULAR SERVICE AND FREE SERIVICE NOT IN TIME,,MODIFIED IN ANY WAY. GENERAL WEAR ITEMS NOT COVERED UNDER WARRANTY TYRES AND TUBES HAND GRIPS Page 9
MOTOR MOTOR BRUSHES CASTORS TRAY LIFTING PART (ACTUATOR AND WIRING) GUS STOCK WIRING ELECTRIC, PLASTIC AND RUBBER PARTS MISUSE 1. OVER LOADING UNIT 2. CARRYING PEOPLE OR OTHER LEAVING OBJECTS 3. EXPOSED TO RAIN OR OTHER PRECIPIPTION, SHINK IN WATER AND LIQUID 4. USING PART UNAPPROVE PART FROM GENESIS POWER P/L 5. USING E STOP AS ON/OFF BUTTON. 6. NOT BEING CHARGED ADEQUATELY 7. DRIVING IN SLOP 8. HIT IN OBJECT 9. DRIVE AT FLAT TYRE 10. DRAGE PART LIST Part cord description GPA charger WB 200 Actuator 200 WB 150 Actuator 150 WBK 001 Throttle switch WB 002 Actuator switch WB 003 Castor WB 004 Poly bowl WB 005 Galvanized Bowl WB 006 Platform WB 007 Gripe WB 008 Controller WB 009 Controller box WB 010 relay WBK 029 Hub motor ( 3 wheel barrow) WBK 012 Transaxle (4 wheel barrow) WBK 013T Tyre 13X6.5-6 WBK 014T Tub 13X6.5-6 WBK015T 6 rim WB 016 Charger plug with wire WB 017 E stop WB 018 Fuse 7 amp WB019 Fuse holder WB020 Horn Genesis Power Australia P/l
WB 021 WB 022 WB 023 WB 024 WB 025 WB 026 WB 027 WB 028 Gas strut Battery 12 volt 10 amp Battery 12 volt 24 amp Battery 12 volt 36 amp Star nob On/off switch Tung switch Key switch Genesis Power Australia P/l CAUTION Make sure that the charger is switched off BEFORE the charger is connected or disconnected to or from the unit. This unit is without brake when drive is carefully and park. You keep away from kid and children. Never operate near kids and children. Operator is operating very careful. Always use both hands. The unit has been misused, damaged and Injures will been Operator responsible. Product Details Voltage 24 v Design brushed Specifications Type brush motor Page 11
Voltage 24 v On load current 20-25A Power 800 w Batteries 12 volt 100Ah 2 off Torque (n.m) 382 N.m Ratio 20:1 Efficiency (%) 75 Tire out diameter (mm) 13X6.5-6 Tire Pneumatic. Time depend batters /charger Speed adjustable, 0 6Km/ hours Battery unit optional Electric lifter N/A Brake electromechanically park, manual release Charger 12/ 24 Switchmode 7A Battery Charger Genesis Power Australia P/l Recommended Service SERVICE LOG Recommend date Agent service Done date One month / / Free service at warehouse of Genesis Power Australia P/L Without part Sex month / / Free service at warehouse of Genesis Power Australia P/L Without part Year / / 1 ½Year 2 year 2 ½ year 3 year Page 12
PLEASE FOLLOW INSTRUCTIONS AS A THANKS TO BUY GPA PRODUCT FOR ANY INQUIRY PLEASE SEND EMAIL info@genesispower.com.au MAKE EASY LIFE, GREEN WORLD