Data sheet CI-TI Contactors and motor starters s CI 6 - CI 98 Contactors CI 6, CI 7, CI 86 and CI 98 switch powers of up to 0 kw, 7 kw, 45 kw and 55 kw respectively under 80 V - loads. Accessories include a wide selection of auxiliary contacts, mechanical interlocks and RC elements. for mounting on the side or top are available. The auxiliary contacts have force-actuated contacts and can form part of safety switching. Danfoss DCS (az) 08.0 IC.PD.C00.F6.0
Data sheet CI-TI Contactors and motor starters, s CI 6 - CI 98 Ordering Contactors CI 6, CI 7, CI 86, CI 98 U e 0 40 V Main circuit - load I th ) U e (-) I 80 690 V e Open I the ) (-) Encl. Main contacts (make) [kw] [kw] [A] [A] [A] Number Number Add-on options Code no. ) CI 6 8.5 0 60 00 00-8 07H06 CI 7 7 7 00 00-8 07H06 CI 86 5 45 85 00 00-8 07H06 CI 98 0 55 97 0 0-8 07H040 ) Coil voltage / frequency or Suffix no. (see table below) must be added to the Danfoss code no. ) The thermal current I th gives the maximum load at 40 C, which corresponds to installing the contactor in air (open). ) The thermal current I the gives the maximum load at 60 C, which corresponds to installing the contactor in an enclosure. Coil voltages and coils for CI 6, CI 7, CI 86, C 98 Coil voltage ) - (sufix no.) Contactor Code no. 4 V 50/60 Hz () 0 V, 50/60 Hz () 0 0 V, 50/60 Hz () 80 400 V, 50/60 Hz (9) CI 6 07H06 CI 7 07H06 CI 86 07H06 CI 98 07H040 - - Available Special order Unavailable - CBD BD S- CBD Mechanical interlock Auxiliary contact block CBD for CI 6, CI 7, CI 86 and CI 98 contactors Contact function ) I e (-5) I th ) (-) Open Load I the ) (-) Encl. [A] [A] [A] [V] U e Code no. CBD- make (NO) + break (NC) 5.5 0 6 690 07H064 CBD- make (NO) + break (NC) 5.5 0 6 690 07H065 CBD S-NC break (NC) 0 6 690 07H066 CBD S-NO make (NO) 0 6 690 07H067 CBD S- make (NO) + break (NC) 0 6 690 07H069 CBD S-0 make (NO) 0 6 690 07H070 ) Force-actuated contacts suitable for safety switching. ) The thermal current Ith gives the maximum load at 40 C, which corresponds to installing the contactor in air (open). In CBD auxiliary contact the silver tips are cross-stamped. In CBD S auxiliary contact the silver tips are H-shaped. ) The thermal current Ithe gives the maximum load at 60 C, which corresponds to installing the contactor in an enclosure. Both contact types are PLC-compatible. Min. load 4 V, 0 ma. RCD- Clip-on marker Accessories for contactors CI 6, CI 7, CI 86, CI 98 Description Comments Code no. Mech. interlock Mech. interlock can be established between pairs 07H074 RCD 80 (0 80 V, 50/60 Hz) 07H07 Clip-on markers Rating plate with cover 07H4 Danfoss DCS (az) 08.0 IC.PD.C00.F6.0
Data sheet CI-TI Contactors and motor starters, s CI 6 - CI 98 Description Thermal overload relays TI 80 - TI 86 are used with contactors type CI 6, CI 7 and CI 86 to give overload protection of squirrel-cage motors of 0 55 kw. The relays trip under asymmetric load, i.e. accelerated release if phase drop-out occurs. Other features of TI 80 and TI 86: stop / reset button manual / automatic reset test button double scale for direct start or Y / D start signal contact with changeover Ordering Thermal overload relays TI 80 and TI 86 Motor starter Range Max. fuse ) Y / D starter gi, gl, gg BS 88, type T [A] [A] [A] [A] Code no. TI 80 4 6 75 09 00 00 047H06 TI 80 60 80 05 8 5 5 047H07 TI 86 74 85 0 47 5 5 047H08 ) To IEC 947-4 coordination types and : Coordination type : Any type of damage to the motor starter is permissible. If the motor starter is in an enclosure, no external damage to the enclosure is permissible. After a short-circuit the thermal overload relay shall be partially or wholly replaced. Coordination type : No damage to the motor starter is permissible, but slight contact burning and welding is permissible. Base Selection of thermal overload relay The selection of a thermal overload relay must be based on the motor full load current and the method of starting: With direct start the motor starter range applies With star-delta start Y / D starter range applies Example: Full load current: 85 A With direct start, the suitable motor starter range is 74 85 A, i.e. thermal overload relay 047H08 With star-delta start, the suitable Y/D starter range is 75 09 A, i.e. thermal overload relay 047H06 Push button extension Accessories for thermal overload relays TI 80 - TI 86 Description Comments Code no. Clip-on markers For mounting on TI 80 - TI 86 (50-off ) 07H00566 Base For separate mounting of TI 80 - TI 86 047L045666 Pushbutton extension For TI 9C TI- TI 86 ( mm) 047L040666 Current rail set For direct mounting of TI 80 / TI 86 on contactors CI 6-7-86 (set of ) 07H00866 Current rail set Danfoss DCS (az) 08.0 IC.PD.C00.F6.0
Data sheet CI-TI Contactors and motor starters, s CI 6 - CI 98 Construction standards Contactors, thermal overload relays and accessories are designed and tested in accordance with IEC 947/EN 60947. Environment Temperate climate Tested and passed in accordance with DIN 50 06 and 40 046 part 8 and IEC 68 Max. installation height: 000 NN, in accordance with IEC 947 Pulse voltage CI 6-CI 7-CI 86-CI 98 U imp 8 KV Ambient temperature Ambient temperature Operation Storage / Transport CI 6-CI 7-CI 86-CI 98-5 C 60 C -55 C 80 C Environment Temperature compensated Ambient temperature Vibration Shock perpendicular to contact system Max. operations per hour TI 86-5 40 C -50 60 C g at 00 Hz 9 g for 7.5 ms 0 Mounting direction Approvals EN 60947 LLC CDC TYSK CI 6 CI 7 CI 86 CI 98 TI 80 TI 86 Approved Rated life Mechanical life Operations Electrical life - Operations Duty cycles per hour - load Operations CI 6-CI 7-CI 86-CI 98 0 x 0 6 x 0 6 00 Danfoss DCS (az) 08.0 IC.PD.C00.F6.0 4
Data sheet CI-TI Contactors and motor starters, s CI 6 - CI 98 Electrical life curves Contactors CI 6-7-86-98 load categories, - Contactors CI 6-7-86-98, load categories - & 4 0% -4 Mixed operation of squirrel-cage motors; U e = 0 400 460 V Contactors CI 6-7-86-98, load categories -4 Switching of squirrel-cage motors; U e = 0 690 V Contactors CI 6-7-86-98, load categories - Switching of squirrel-cage motors while starting; U e = 0 400 460 V A: Electrical life in millions of make / break operations. B: Rated Operating current (A). Danfoss DCS (az) 08.0 IC.PD.C00.F6.0 5
Data sheet CI-TI Contactors and motor starters, s CI 6 - CI 98 Tripping graphs TI 80 / 86 Explanation of graphs Mean value curves Upper curve: -phase tripping and asymmetric load tripping at min. setting Lower curve: Asymmetric load tripping at max. setting When tripping from the operationally warm condition, the tripping times are approx. 0% of the values shown. These values apply at an ambient temperature = 0 C. -phase tripping: x = Asymmetric load tripping: x = measured current rated motor current measured current max. scale value on overload relay Tripping time < T p 0 s at 7. I e class 0 A Note! In general, the thermal overload relay is always set on motor full load current. -phase overload. Measure overload current. Find the overload factor (x) by dividing the measured value by the set value of the thermal overload relay (motor full load current).. Find (x) on the horizontal axis and follow a line vertically up until it intersects the upper curve. 4. From the intersection point, follow a horizontal line to the left and read off on the vertical axis the time that will elapse before the thermal overload relay cuts out the motor. Asymmetric load tripping. Measure the current the motor draws from one of the intact phases.. Find the overload factor (x) by dividing the measured value by the maximum scale value of the thermal overload relay.. Find (x) on the horizontal axis and follow a line vertically up until it intersects the lower curve. 4. From the intersection point, follow a horizontal line to the left and read off on the vertical axis the time that will elapse before the thermal overload relay switch off the motor. Danfoss DCS (az) 08.0 IC.PD.C00.F6.0 6
Data sheet CI-TI Contactors and motor starters, s CI 6 - CI 98 Contact symbols and terminal marking CBD - CBD - CBD S - NO CBD S - NC CBD S - CBD S - 0 Contactors and thermal overload relay Contactors CI 6/7/86/98 Thermal overload relay TI 80/86 Danfoss DCS (az) 08.0 IC.PD.C00.F6.0 7
Data sheet CI-TI Contactors and motor starters, s CI 6 - CI 98 Connections Loads Connections, main contacts and contactor coils Connection method Single EN 60947 Without terminal sleeve Multicore With terminal sleeve Tightening torque [mm ] [mm ] [mm ] [Nm] CI 6, CI 7, CI 86, CI 98 Screw and box terminal.5 50.5 5 6 TI 80, TI 86 Screw and box terminal.5 5.5 5 0.8 5 Coil Screw and clamp washer 0.5.5 0.5.5 0.5.5.5 Direct start, load categories -, -, -4 CI 6 CI 7 CI 86 Switching of -phase Motors; (50 Hz); Ambient temperature 60 C, -, -, -4 Rated loads at 50 Hz 0 0 V 40 V 80 400 V 45 V 500 V 690 V A 6 6 60 60 55 4 kw 8.5 8.5 7 A 7 7 7 7 67 4 kw 40 40 45 40 A 85 85 85 85 80 49 kw 5 5 45 45 55 45 A 96 95 97 97 78 57 CI 98 kw 0 0 55 55 55 55 Star-delta start, load category - CI 6 CI 7 CI 86 Star-delta start, load category - Rated Loads at 50 Hz 0 0 V 40 V 80 400 V 45 V 500 V 690 V A 07 07 04 04 95 59 kw 55 55 6 55 A 5 5 5 5 6 7 kw 7 40 6 6 80 6 A 47 47 47 47 9 85 kw 45 50 80 80 90 80 A 66 65 68 68 5 99 CI 98 kw 50 50 90 90 90 90 Three-phase ohmic load, load category - CI 6, CI7, CI86 - Active Power Load (50 Hz) Operating temperatur max. 40 C (open condition) Heat-resistant cable only (min 75 C) 0 0 V 40 V 80 400 V 45 V 500 V 690 V A 00 00 00 00 00 00 kw 40 4 69 87 0 A 0 0 0 0 0 0 CI 98 kw 5 54 90 9 55 Three-phase ohmic load, load category - CI 6, CI7, CI86 - Active Power Load (50 Hz) Operating temperatur max. 60 C (encl. condition) Heat-resistant cable only (min 75 C) 0 0 V 40 V 80 400 V 45 V 500 V 690 V A 00 00 00 00 00 00 kw 40 4 69 7 87 0 A 0 0 0 0 0 0 CI 98 kw 44 46 76 79 95 Switching three-phase power transformers (-6a) CI 6 CI 7 CI 86 CI 98 Switching of Power Transformers; -6a (50 Hz) Transformer load, (factor n = 0, inrush current = n x rated transformer current) 0 0 V 40 V 80 400 V 45 V 500 V 690 V A 40.8 40.8 40.8 40.8 40.8 40.8 kw 6 7 8 9 5 49 A 40.8 40.8 40.8 40.8 40.8 40.8 kw 6 7 8 9 5 49 A 40.8 40.8 40.8 40.8 40.8 40.8 kw 6 7 8 9 5 49 A 48.5 48.5 48.5 48.5 48.5 48.5 kw 9. 0..6 4.9 4 58 Danfoss DCS (az) 08.0 IC.PD.C00.F6.0 8
Data sheet CI-TI Contactors and motor starters, s CI 6 - CI 98 Technical data Switching lighting Incandescent lamps (-5b) Fluorescent lamps. individually compensated (-5b) Max. operating current Max. operating current [A] at operating tempereature ) Max. Capacity [uf] at Icc= [A] 40 C 60 C 0 ka 0 ka 50 ka CI 6 60 8 77 4000 000 800 CI 7 70 85 8 4000 000 800 CI 86 76 90 90 4700 50 940 CI 98 90 5 00 4700 50 940 Switching capacitor loads, individual capacitors (-6b) Inductance in leads between capacitors connected in parallel min. 6µH Max. Reactive power [kvar] ) 0 40 V 80 45 V 500 V 690 V 40 C 60 C 40 C 60 C 40 C 60 C 40 C 60 C CI 6 8 8 48 4 50 4 50 4 CI 7 8 8 48 48 55 50 55 50 CI 86 8 8 48 48 60 55 60 55 CI 98 8 8 48 48 60 55 60 55 Switching capacitor loads, regulating capacitors (-6b) Inductance in leads between parallel-connected capacitors must be min.6µh Max. Reactive power [kvar] ) 0 40 V 80 45 V 500 V 690 V 40 C 60 C 40 C 60 C 40 C 60 C 40 C 60 C CI 6 8 8 40 40 50 40 40 40 CI 7 8 8 48 48 50 50 50 50 CI 86 8 8 48 48 50 50 50 50 CI 98 8 8 48 48 50 50 50 50 Switching direct current load at 60 C ambient temperature Load categories DC- and DC-5, contacts connected in series Max. operating current [A] DC-. in series DC-5. in series 4 V 48 V 0 V 0 V 440 V 4 V 48 V 0 V 0 V 440 V CI 6 90 70 70 5 0.6 90 70 70 5 0.6 CI 7 90 70 70 5 0.6 90 70 70 5 0.6 CI 86 00 80 80 0 0.6 00 80 80 0 0.6 CI 98 00 80 80 0 0.6 00 80 80 0 0.6 Switching direct current load at 60 C ambient temperature Load category C-, contacts connected in series Max. operating current [A] 4 V 48 V 0 0 V 440 V pole pole pole pole pole CI 6 70 70 90 40 70 90 70 90 5 70 0.5.5 5 CI 7 80 80 90 40 80 90 80 90 5 80 0.5.5 5 CI 86 80 80 00 40 80 00 80 00 5 80 0.5.5 5 CI 98 80 80 00 40 80 00 80 00 5 80 0.5.5 5 Contact resistance and power loss Typical impedance Power loss at per pole Coil consumption Total power loss [W] [mω] - [W] - [W] CI 6 0.9 9.7 4.5 4. CI 7 0.9 4 4.5 8.5 CI 86 0.9 9.5 4.5 4 CI 98 0.6 7 9 6 Short-time withstand current I cw Current transfer time 0 sec. Min cooling Time Short time withstand current in Amps (Icw) [min.] CI 6 700 0 CI 7 700 0 CI 86 700 0 CI 98 840 0 ) 40 C is defined as non-enclosed installation. 60 C is defined as enclosed installation. Danfoss DCS (az) 08.0 IC.PD.C00.F6.0 9
Data sheet CI-TI Contactors and motor starters, s CI 6 - CI 98 Technical data (continued) Connections, auxiliary contacts CBD-, CBD S- For CI 6- CI 7 - CI 86- CI 98 Connection method Single and multi core without term. sleeve High capacity with term. sleeve Tightening torque [mm ] [mm ] [mm ] [Nm] Screw and clamp washer 0.75.5.5.5.5 TI 80, TI 86 Screw and clamp washer 0.75.5 0.75.5 0.5.5 0., load categories -5 and - Comments -5 Max. operating current [A] - 0 0 V 40 V 80 400 V 45 V 500 V 690 V 40 C ) 60 C ) CBD- For contactors CI 6- CI 7-5.5 5.5.6 0 6 CBD S- CI 86 - CI 98.6 0.75 0 6 ) 40 C is defined as non-enclosed installation. 60 C is defined as enclosed installation., load categories DC-, DC-, and DC-4 Max. operating current [A] Comments DC- DC- DC-4 4 V 48 V 0 V 0 V 440 V 4 V 48 V 0 V 0 V 440 V 4 V 48 V 0 V 0 V 440 V CBD- For contactors 9.5 0.55 0. 5 0.7 0.5 0. 9 5 0.4 0.6 CBD S- CI 6- CI 7 - CI 86 - CI 98 6 0.45 0.8 0..5 0.6 0. 0..6 0. 0. 0.5 Coils, consumption and operating times CI 6- CI 7 - CI 86 - CI 98 Inrush power Holding-power Pull-in voltage Drop-out voltage Make time Break time [VA] [W] [VA] [W] [V] [V] [ms] [ms] 00 6 6 4.5 (0.85.) x U S (0. 0) x U S 8.5 0 0 60 RC Element (charge suppressor) Comments Overvoltage n = factor U max U n RCD Suitable for contactors CI 6, CI 7, CI 86 Max. load control circuit (contact system) Load Max. fuse -5 DC- gl, gl, gg BS 88 type T TI 80 500 V, A, 00 VA 50 V, A, 0 W 4 A 6 A TI 86 500 V, A, 00 VA 50 V, A, 0 W 4 A 6 A UL / CSA Specifications UL/CSA approved loads Motor load (-) [hp] Other loads (-) [A] -phase -phase UL CSA 5 V 0 V 00 V 40 V 460 V 575 V 40 C ) 60 C ) 40 C ) 60 C ) CI 6 5 0 5 0 40 50 90 90 90 90 CI 7 5 5 0 5 50 60 90 90 90 90 CI 86 7.5 5 5 0 60 60 00 00 00 00 CI 98 0 0 0 0 75 75 0 0 0 0 ) 40 C is defined as non-enclosed installation. 60 C is defined as enclosed installation., UL/CSA approved loads Comments [] Load capacity [DC] Category [VA] Category [W] CBD For contactors CI 6- CI 7 - CI 86-CI 98 A600 70 Q600 69 CBD S For contactors CI 6- CI 7 - CI 86-CI 98 A600 70 Q600 69 Connections, main contacts Connection method Single and multi core [AWG] Tightening torque [lb-in] CI 6, CI 7, CI 86, CI 98 Screw and clamp washer 4 8 5 TI 80, TI 86 Screw and clamp washer 6 7 0 Danfoss DCS (az) 08.0 IC.PD.C00.F6.0 0
Dimensions Contactor CI 6, 7, 86, 98 Contactor CI 6, 7, 86, 98 built together with thermal overload relay TI 80-86 Drilling dimensions CI 6, 7, 86, 98 with mechanical interlock Thermal overload relays TI 80 and TI 86 for contactors CI 6, 7, 86 Thermal overload relays TI 80 and TI 86 Thermal overload relay TI 80 / TI 86 on base plate Danfoss DCS (az) 08.0 IC.PD.C00.F6.0