5 54 7-7 Repair Parts Manual IPL Manual YTH4V4LS / 9040030 Please read the operator's manual carefully and make sure you understand the instructions before using the machine. Lisez très attentivement et soyez certain de comprende ces instructions avant d utiliser cette machine. English
HOW TO USE THIS MANUAL This manual is designed to provide the customer with a means to identify the parts on his/her tractor when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore, it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some hardware and parts are drawn larger in order to more readily identify them. Each tractor has its own model number. The model number for your tractor can be found on the fender under the seat. When ordering parts, always give the following information: Product - TRACTOR MODEL NUMBER - YTH4V4LS" (9040030) Part Number Part Description TABLE OF CONTENTS SCHEMATIC...3 ELECTRICAL... 4-5 CHASSIS... -7 DRIVE... -9 ENGINE... 0- STEERING... -3 MOWER DECK... 4-5 MOWER LIFT... SEAT...7 DECALS...
SCHEMATIC SCH A AMMETER (OPTIONAL) RED FUSE BATTERY RED SOLENOID STARTER M WHITE PTO SWITCH (DISENGAGED) WHITE ELECTRIC CLUTCH S B M A G L A RED C A H D WHITE RED CLUTCH/BRAKE (PEDAL UP) GRAY B E REVERSE SWITCH (NOT IN REVERSE) 3 SEAT SWITCH (NOT OCCUPIED) GRAY /WHITE JUNCTION CONNECTOR CHASSIS HARNESS SHORTING CONNECTOR C B A F E D H G BLUE IGNITION UNIT (OPTIONAL) HOUR METER SPARK PLUGS GAP ( PLUGS ON TWIN CYL. ENGINES) PTO SWITCH (MATING SIDE) BLUE FUEL LINE BLUE V POWER OUTLET (OPTIONAL) NOTES ORANGE FUEL SHUT-OFF SOLENOID (IF EQUIPPED) RED CHARGING SYSTEM OUTPUT 9-AMPDC@300 RPM REGULATOR STATOR VOLTS AC @ 300 RPM (REGULATOR DISCONNECTED) BROWN LIGHT SWITCH HEADLIGHTS IGNITION SWITCH POSITION CIRCUIT MAKE OFF M+G+A RUN/OVERRIDE B+A RUN B+A L+A START B+S+A 3 CHASSIS HARNESS CONNECTOR (MATING SIDE) 5 4 5 4 3 DASH HARNESS CONNECTOR WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE RE-INSTALLED TO PROPERLY SECURE YOUR WIRING. NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS 3
ELECTRICAL T5S 90 30 33 79 7 9 4 99 00 34 7 4 43 4 40 5 55 0 0 AMPS 0 45 7 0 4 9 With V Outlet Option 03 05 59 4
ELECTRICAL 53 34-5 Battery 74 7 04- Bolt Hex Head /4-0 x 3/4 53 4-9 Box Battery 53 7-3 Switch Interlock Push-In 53 40 0-5 Harness Socket Light w/45j 53 00 4-5 Bulb Light 4 53 40 0-53 Cable Battery 5 53 4-95 Cable Starter 53 7 5-5 Fuse 7 73 5 04-00 Nut Keps Hex /4-0 unc 53 4 54-9 Cable, Ground 9 53 40 5-45 Switch, Seat 30 53 9 33-50 Switch, Ign 33 53 4 9-35 Key\Chain 34 53 07- Switch Light / Reset 40 53 40-7 Harness Ign. Dash 4 7 7 04-0 Screw Thd Cut /4-0 x / 4 53 3 5-3 Cover, Terminal 43 53 9 5-07 Solenoid 45 53 4 5-70 Ammeter Gauge Round 4 53 4 5-7 Hourmeter 50 53 7 4-5 Switch PTO 55 7 0 05- Screw Thdrol 5/- x 3/4 TYTT 59 53 40 03-03 Outlet -Volt 7 53 9 4-7 Harness Chassis 79 53 7 5-4 Socket Asm Bulb Twistlock 90 53 43 53-95 Cover Terminal 9 53 9 0-70 Strap Battery Mount 99 7 7 04- Screw Hexwsh Thdrol /4-0 x 3/4 00 9 09 4- Washer 9/3 x 7/ x Ga. 0 53 40 44-54 Harness Pigtail Tex ROS Tuff Torq. 03 53 4 7-47 Harness Pigtail 05 53 40 75- Switch Reverse TT Pedal Control NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 5
CHASSIS 0 5 3 04 97 33 03 0 4 4 30 30 9 07 5 350 37 30 7 5 34 37 05 0 5 7 7 7 77 75 335 3 4 7 7 50 350 5 99 3 94 3 30 94 30 0 59 35 7 9 5 59 5 37 94 3 3 35 3 3 7 5 59 chassis-tex_gt HUSQ_II_05 9 59
CHASSIS 53 4 - Drawbar 3 53 43 97-5 Applique 5 53 43 74-70 Dash 4 53 44-77 Hood 5 53 43 97-33 Lens LH 53 43 77- Grille/Lens Asm. 5 53 44 33-5 Lens RH 3 7 0 05- Screw 5/- x 3/4 37 53 44-7 Fender 5 53 4-0 Drawbar Upper 7 49 05-0 Screw Thdrol 5/- x / 30 53 4 3-5 Screw 0 x 0.750 BOS Thread 37 53 40 75-90 Bumper Dash 50 53 43 97-74 Air Duct 5 53 43-70 Bracket Pivot Hood 5 53 43 9-70 Shield Browning 59 7 00 0- Screw 3/- x 3/4 53 43 97- Window Fuel 53 4 4-3 Screw Hex Wsh Hi-Lo /4 x / unc 5 53 9 43-30 Support Tank Rear 75 53 9 3-04 Crossmember 7 53 40 07-7 Screw 0-4 x 5/ 77 53 9 5-7 Bushing Steering 7 53 9 97- Cargo Net Asm. 0 53 44 55-59 Chassis 53 40-59 Dash Lower 3 74 5 05-0 Bolt 5/- x -/4 9 7 00 05- Screw 5/- x 3/4 9 53 43 74-55 Insert Reflective RH 94 73 90 05-00 Nut Lock Hex Flange 5/- 99 53 4 34-5 Plate Deck Lift 0 53 43 97- Vent Side Hood RH 03 53 43 97-7 Vent Side Hood LH 04 53 43 57-4 Vent Top Hood 05 53 43 97-30 Side Trim RH 0 53 43 97-9 Side Trim LH 07 53 43 97-34 Bezel RH 0 53 43 97-35 Bezel LH 4 53 9 9-45 Clip Retainer Tinner 7 53 40 9-7 Rod Pivot 53 9 5- Stud Fastener 34 53 40 47-4 Bumper Hood 35 53 40-9 Spacer Fender 3 73 93 05-00 Nut Lock 5/- unc 53 4 4-0 Clip Retainer Console 3 53 44 0-39 Console Deck Lift 4 53 43 9-3 Console Shift 5 53 4 3-5 Console Insert RH 53 4 3-7 Console Insert LH 7 7 0 04-0 Screw /4-0 X 3/ 97 53 43 74-5 Insert Reflective LH 335 53 44-04 Cover-RH Lower 33 53 44 53-09 Cover-LH Lower 350 53 44 5-43 Clip X-mas Tree - - 53 4 49- Kit Guard Brush NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 7
DRIVE 3 07 9 0 5 5 09 0 5 4 5 97 9 4 35 7 70 5 4 59 7 0 3 5 53 0 307 4 0 4 90 49 5 9 7 50 5 9 5 3 5 5 0 5 5 33 05 5 30 59 53 3 7 5 3 05 73 33 drive-tex_k4_pedal_7_r3 99 73 30
DRIVE Transaxle, TUFFTORQ K4CR (4)(Order parts from transaxle manufacturer.) 53 35-3 Key 5 9 3 3- Washer 3/3 x 3/ x Ga. 7 53 4 3-7 Spring, Brake 53 9 9-79 Spring Return Cruise 9 53 40 3-0 Rod, Brake 33 00 00-0 Ring E 35 53 43 54- Rod, Brake, Park 4 53 4-7 Cover, Foot Pedal 49 7 0-4 Bolt 50 53 9 43-7 Pulley Idler Flat 5 73 90 0-00 Lock Nut 3/- 5 53 9 43- Idler V-Groove 5 53 3 09-9 V-Belt, Drive 4 53 9 7-5 Shaft Asm. Pedal Brake Control 73 74 49 05-40 Bolt Hex 5/- x -/ Gr. 5 0 53 44 0-9 Bracket Strap Torque 9 74 7 05-0 Bolt Fin Hex 5/- unc x.5 99 53 4 57-4 Rod Spring Bypass 73 90 05-00 Nut Lock Hex Flange 5/- 5 7 00 05- Screw 5/- x 3/4 53 53 47- Retainer Spring 59 7 0 04- Pin Cotter / x 3/4 0 53 94-4 Retainer Clip 53 0 57-09 Spring, Return, Clutch 3 53 44-75 Rod Pedal Control 53 4 9-4 Nut Push 7 53 40 5-57 Latch Brake Parking 70 53 4 34-30 Keeper Belt Centerspan 3 53 3 70-57 Spacer Split 4 53 44 4-55 Handle Parking Brake 5 7 0- Bolt Rdhd Sqnk 3/- x -/ 53 9 43- Spacer Retainer 7 9 3 3-0 Washer 53 9 43-3 Link Clutch Ground Drive 9 53 9 43-7 Bellcrank Ground Drive 90 53 9 43- Keeper Bellcrank Ground Drive 9 7 00 0- Screw 3/- x 97 53 9 5-04 Bracket Clutch Anti-Rotation 05 53 7-4 Washer 0 53 9 7-7 Bracket Mount Latch Cruise 07 53 9 7- Latch Control Cruise 0 53 9 7-9 Gear Sector Control Cruise 09 53 9 95-9 Rod Control Cruise 0 53 40 09-0 Rocker Asm. Pedal Control 53 0-3 Bearing Nylon 3 53 40 3-9 Knob Control Cruise 4 53 4-3 Pedal Forward 5 53 40 7-3 Pedal Reverse 53 40 3-7 Retainer Spring Clip Handle 79 0-0 Washer /3 x -/4 x 0 Ga. 5 53 40 33-9 Keeper Belt Trans. 53 40 5-4 Bracket Mount Torque 7 7 49 05- Screw 5/- x 3/4 30 53 9-7 Washer Hardened 3 53 40 7-7 Idler V-Groove 4 53 4 7-93 Nut U-CHNL /4-0550DP.350 PNL 307 74 04- Screw /4-0 x 3/4 NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 9
ENGINE 7 0 4 45 9 9 5 9 9 37 90 37 4 4 5 9 9 70 7 SPARK ARRESTER KIT engine-tex_kawa-cyl r 0
ENGINE Engine KAWA Model No. FR730V-AS (44534)(Order parts from engine manufacturer.) 53 44 59- Muffler 9 53 9 43-0 Keeper Belt Engine 53 40 00-0 Clutch Electric 53 40 50-97 Pulley Engine 4 53 4 4-5 Tube Drain 5 53 43 0-0 Tank Fuel 53 43 9-0 Cap 0 53 4 43-4 Control Throttle 53 4 3-5 Screw #0 x.750 BOS Thread 53 9 5-9 Control Choke 53 4-5 Fuel Line 9 53 3 7-0 Spark Arrester Kit 37 53 34-7 Clamp Hose 4 53-97 Washer -/ OD x 5/3 ID x.50 4 0 04 07-00 Washer Lock 7/ 45 73 5 04-00 Nut Keps Hex /4-0 unc 53 43 40-7 Heat Shield 9 53 7-5 Gasket 70 53 4 47-5 Tube Exhaust LH 7 53 4 47- Tube Exhaust RH 5 53 7 39-37 Bolt Hex 7/-0 x 4 x Gr. 5-.5 Thr 53 43- Nut Hex Flange Toplock M-.5 7 537 7-77 Bolt 5/- unc x 3/4 w/sems 90 7 00 0- Screw 3/- x 9 53 74-95 Bushing.375 OD 9 7 0- Screw 3/- x 539 3-4 Knob Soft Touch NOTE: All component dimensions given in U.S. inches inch = 5.4 mm For engine service and replacement parts, call the toll free number for your engine manufacturer listed below: Kawasaki -949-40-5
STEERING ASSEMBLY 5 45 4 3 3 0 9 9 5 54 59 35 3 7 55 7 7 9 7 55 54 5 4 7 5 4 5 9 50 70 50 5 4 5 3 3 53 Steering-tex_LEGND_4
STEERING ASSEMBLY 53 43 97-40 Wheel, Steering 53 9 59- Axle Asm., Front 4 53 40 30-9 Spindle Asm., LH 5 53 40 30-90 Spindle Asm., RH 53 49-3 Bearing, Race Thrust Harden 7 53 7-4 Washer 5/3 x -5/ x Ga. 00 00-9 Ring, Clip #T5304-75 9 53-3 Cap, Spindle 3 53 7-49 Washer 5/3 x -/4 x Ga. 4 0 04 0-00 Washer, Lock Hvy Hlcl Spr 3/ 5 73 54 0-00 Nut, Crown Lock 3/-4 unf 53 40-9 Shaft Steering 9 53 9 47-9 Plate Steering 53 7-37 Adapter, Wheel Steering 53 4 05-37 Steering Support Lower 53 43 97-43 Insert, Wheel Steering 7 00 0- Screw 3/- x 3/4 35 53 9 47-3 Gear, Sector Plate 45 9 3- Washer 9/ ID x -3/ OD Ga. 50 73 90 0-00 Nut Lock Flg. 3/- unc 5 73 94 0-00 Nut Hex Jam Toplock /-0 unf 53 53 9-7 Washer Hardened.793 x.37 x.00 54 74 7 0-3 Bolt Hex 3/- unc x -/4 55 53 4 47-3 Spacer Brace Axle 5 53 9 47-47 Bolt Shoulder Sector Pivot CFM 59 53 9 47-4 Washer Thrust Sector Steering 0 73 97 0-00 Nut Flange Lock 5/- 53 9 47-40 Draglink, LH 53 9 47-4 Draglink, RH 3 7 00 05- Screw 5/- x 3/4 4 53 9 9-49 Retainer Clip Spring Steering 5 53 9 47-34 Brace Axle Front 7 0 07-4 Bolt Hex Fghd 7/-4 x 3 Serr 7 53 9 47-37 Bushing PM Front Axle 73 90 07-00 Nut Lock Flange 7/-4 Gr. 5 9 53 9 9- Washer.5 x.505 x. 70 53 9-97 Bracket Deck Susp. Front 7 53 05 70-79 Washer Thrust 53 44 49- Cap Gear Sector Tex NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 3
MOWER DECK 5 5 34 4 7 30 50 5 9 37 3 3 4 3 7 54 53 55 35 4 34 40 5 5 3 4 0 3 9 4 3 4 5 33 59 3 9 3 44 45 4 43 0 5 0 7 4_F_elec-Tex r 7 5 4
MOWER DECK 575 43 0-0 Deck w/decals 4" 539-70 Housing Assembly 3 539 7-90 Washer 4 53 7 39-4 Screw, Thd. Roll 5 53 40 0-34 Nut, Flange Lock Top 539 0-7 Blade, 4-5/" 7 539 9 30-03 Bolt, 7/, Assy Blade 53 7 0- Roller, Nose 9 53 7 9-7 Rod, Roller, Nose 0 53 9 4-0 Clip Retainer 539 07-3 Discharge Chute - 4 Plastic 539 07-35 Spring - Torsion 3 539 07-3 Pin, Clevis 5/ x 5.9 4 53 9 5- Stud, Fasten w/ Anti- Rotate 5 539 4- Confinement Plate 539 99 07-99 Rhsnb 5/- x 5/ Gr. 5 7 539 99 07-7 Nut 5/- Hex Nyloc 575 45-0 Idler Bushing 9 539 3 7- Pulley, Idler 0 539 0-7 Hcs 3/- x 3-/ Gr. 5 539 0 5-04 Heavy Washer 539 99 05-7 Washer, 3/ Flat Std 3 539 97 9-79 Nut 3/- Hex Nyloc 4 539-99 Nut 5/- Hex Flange Nyloc 5 539 0 4-4 Washer, 7/ Flat 53 7 5-5 Washer, Flat Hardened 7 53 9-04 Pulley, Idler Spec. Hub 574 7-0 Arm, Idler, Blk 9 539 99 09-3 Rhsnb 3/- x -3/4 Gr. 5 30 53 7 79- Pulley, Idler 3 539 0 47-3 Retainer 5/c U Type 3 539 99 0-9 Washer, 5/ Std Flt 33 539 3 0-9 Nut, 7/-4 Hex Nyloc 34 5 99 5-0 Nut 3/- Hex Flg Nyloc 35 575 47-0 Shield, Belt LH 3 575 9 7-0 Shield, Belt RH 37 539 99 0-09 Hcs 5/- x Gr. 5 3 539 99 0-7 Wash 5/ Slw 40 53 3 39-57 Wheel, Gauge 4 53 9 34-0 Bolt, Shoulder 4 53 9 5-5 Arm, Susp., Rear 43 539 0 0- Nut, 3/- Hex Jam Nyloc 44 539 3- Sb 3/- x 3/ Skt Hd 45 539 99 0- Washer, 3/ Sae Flt 4 574 4 5-0 Belt, 4" Fab Deck 50 575 43-0 Guard, Belt 5 575 44-0 Pulley, Mandrel 5 539 0 4-70 Hcs 7/-4 x -/ Gr. 5 53 53 4 55-9 Washout Port 54 539 0 4- Bolt, /4-0 x / 55 539 55-74 Eyebolt 5/ x 3-/ 5 539 0-50 Spring 5 53 04-5 Ball Bearing 59 575 4-0 Pulley 0 53 94-4 Retainer Clip - - 53 4 4-05 Coupling Quick Connect - - 53 44 53-57 Mower Deck Complete NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 5
MOWER LIFT 53 4 0-7 Shaft Asm., Lift 3 53 9 5-3 Lever Asm., Lift RH 7 50 9 3-0 Grip, Lever 0 53 9 3-4 Spring Torsion 4 53 7 59-94 Nut, Lift Link 7 53 9 4-09 Pin Cotter 7/ Bow Tie Lock 53 4 07-0 Spring Lift Assist 9 9 9 9- Washer Clear Zinc 9 53 40 34-07 Link Lift Susp Mower Rear 9 53 9 5-3 Bushing, Spherical 97 7 00 0- Screw 3/- x.75 9 574 5-0 Link Lift Susp. Front Mower 4 73 3 07-00 Nut Jam 7/-0 NOTE: All component dimensions given in U.S. inches inch = 5.4 mm
SEAT ASSEMBLY 7 7 4 40 0 37 44 37 43 3 seat-tex_.5sl_3 53 43 9- Seat 53 0- Bracket Pivot Fender 3 53 4 0-75 Strap, Asm Fender 73 0 0-00 Nut, Lock w/ins. 3/- unc 7 53 4- Spring, Seat Cprsn 53 7-77 Bolt 5/- unc x 3/4 w/sems 0 53 9 9-77 Pan, Seat 53 7-5 Bolt, Shoulder 5/- 37 73 0 05-00 Nut, Lock 5/- unc 40 53 43 9-7 Handle Slide Seat 4 53 9-00 Spring Latch Seat 43 74 7 0- Bolt Fin Hex 3/- unc x 3/4 44 9 3 3- Washer 3/3 x -3/ x Ga. NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 7
DECALS 7 5 3 4 9 0 4 53 4-5 Decal, Warning 53 4 9-9 Badge, Hood 3 53 44 04- Decal, Side Panel 4 539 0 57-43 Decal, No Step 5 53 4 3-9 Decal, Customer Respons. 53 44-05 Decal, Replacement 7 53 43 5- Decal, Warning 539 3-4 Decal, Warning 9 53 4 50-05 Decal, Battery Dnge/Poi 0 53 4-00 Decal, Pedal 53 9 7-5 Decal, Deck Sch. - - 53 9-0 Decal, Bypass - - 53 43 9- Pad, Footrest, LH - - 53 43 9- Pad, Footrest, RH - - 5 5 9-7 Manual, Operator's (English/French) - - 5 54 7-7 Manual, Part's (English/French) WHEELS AND TIRES 3 7 4 0 5 9 53 05 9-9 Cap Valve Tire 53 0 5-39 Stem Valve 3 53-39 Rim Front Service 4 53 00-34 Tube Front (Service Item Only) 5 53 0-4 Tire Front Service 53 49-57 Fitting Grease (Front Wheel Only) 7 53 49-59 Bearing Flange (Front Wheel Only) 53 7 50-39 Cap Axle Blk 50 x 00 9 53 7 04-5 Tire R T 0 x 0- Service 0 53 49- Tube Rear (Service Item Only) 53 3 3-37 Rim Asm " Rear Service - - 53 4 43-34 Sealant, Tire (0 oz. Tube) NOTE: All component dimensions given in U.S. inches inch = 5.4 mm wheel_art_-tex
0/7/0 BD