REPAIR PARTS MANUAL MODEL NO. M04H (904103500) HP * 4 INCH LAWN TRACTOR For Parts and Service, contact our authorized distributor: call 1-800-849-197 For Technical Assistance: call 1-800-89-588 *As rated by the engine manufacturer 53 44 39-7 Rev. 9
HOW TO USE THIS MANUAL This manual is designed to provide the customer with a means to identify the parts on his/her tractor when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore, it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some hardware and parts are drawn larger in order to more readily identify them. Each tractor has its own model number. The model number for your tractor can be found on the fender under the seat. When ordering parts, always give the following information: Product - TRACTOR MODEL NUMBER - M04H (904103500) Part Number Part Description TABLE OF CONTENTS SCHEMATIC... 3 ELECTRICAL...4-5 CHASSIS...-7 DRIVE...8-9 ENGINE...10-11 STEERING...1-13 SEAT...14 DECALS... 15 MOWER DECK...1-17 MOWER LIFT... 18
SCHEMATIC SCH11 RED A AMMETER (OPTIONAL) FUSE BATTERY RED SOLENOID STARTER M WHITE WHITE B S M G L A1 A ATTACHMENT CLUTCH (CLUTCH OFF) CLUTCH/BRAKE (PEDAL UP) GRAY REVERSE SWITCH (NOT IN REVERSE) 3 1 SEAT SWITCH (NOT OCCUPIED) GRAY NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. /WHITE BLUE BLUE FUEL LINE FUEL SHUT-OFF SOLENOID (IF SO EQUIPPED) RED LIGHT SWITCH IGNITION UNIT (OPTIONAL) HOUR METER ORANGE JUNCTION CONNECTOR CHASSIS HARNESS CHARGING SYSTEM OUTPUT 3 AMP DC @ 300 RPM SPARK PLUGS GAP ( PLUGS ON TWIN CYL. ENGINES) 1V POWER OUTLET (OPTIONAL) SHORTING CONNECTOR LIGHTING SYSTEM OUTPUT 5 AMP AC @ 300 RPM ALTERNATOR DIODE 8 VOLTS AC MIN. @ 300 RPM (CHARGING SYSTEM DISCONNECTED) 14 VOLTS AC MIN. @ 300 RPM (LIGHTS OFF) BROWN IGNITION SWITCH HEADLIGHTS POSITION CIRCUIT OFF M+G+A1 RUN/OVERRIDE B+A1 RUN B+A1 START B+S+A1 MAKE L+A 3 1 CHASSIS HARNESS CONNECTOR (MATING SIDE) 5 4 3 5 4 1 DASH HARNESS CONNECTOR (MATING SIDE) WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE RE-INSTALLED TO PROPERLY SECURE YOUR WIRING. NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS 3
ELECTRICAL T0S With 1V Outlet Option 103 79 1 30 33 87 59 With Service Minder Option 34 43 7 4 4 40 41 5 1 90 71 10 9 8 55 105 4
ELECTRICAL 1 53 1 34-5 Battery 874 7 04-1 Bolt Hex Head 1/4-0 x 3/4 8 53 19 3-8 Box Battery 1 53 17 1-38 Switch Interlock Push-In 1 53 18 37-59 Harness Socket Light w/415j 53 00 41-5 Bulb Light 5 53 41 8-94 Cable Starter Ga. BL/RED 14.5" 53 17 51-58 Fuse 7 873 51 04-00 Nut Keps Hex 1/4-0 unc 8 53 19 88-85 Cable, Ground 9 53 40 15-45 Switch, Seat 30 53 19 33-50 Switch, Ign 33 53 41 19-33 Key\Chain 34 53 11 07-1 Switch Light / Reset 40 53 40 10-98 Harness Ign. Dash 41 817 7 04-08 Screw Thd Cut 1/4-0 x 1/ 4 53 13 15-3 Cover, Terminal 43 53 19 5-07 Solenoid 55 817 0 05-1 Screw Thdrol 5/1-18 x 3/4 TYTT 71 53 40 04-49 Harness Chassis 79 53 17 5-4 Socket Asm. Bulb Twistlock 87 53 19 78-0 Switch Interlock Clutch Cable 90 53 43 53-95 Cover Terminal 10 53 40 44-54 Harness Pigtail 105 53 40 75-8 Switch Reverse NOTE: All component dimensions given in U.S. inches 1 inch = 5.4 mm 5
CHASSIS 15 18 08 07 5 0 14 18 137 151 17 5 130 150 17 17 05 177 18 175 8 3 35 34 13 181 19 37 3 17 8 180 8 18 13 138 194 30 8 183 194 15 8 17 87 181 1 159 15 159 14 8 189 189 5 Chassis-tex_elite-sv-pro_30_r1
CHASSIS 5 53 41 17-4 Dash 14 53 43 7-74 Hood 15 53 18 97-54 Lens LH 18 53 18 97-48 Grille 5 53 18 97-55 Lens RH 34 53 19 1-5 Plate Engine 3 817 0 05-1 Screw 5/1-18 x 3/4 37 53 4 09-8 Fender 5 873 8 05-00 Nut Crown Lock 5/1-18 8 817 49 05-08 Screw THDROL 5/1-18 x 1/ 15 581 8 48-01 Clip Fuel Line 130 53 41 3-58 Screw 137 53 18 49-1 Bumper Dash 138 53 40 97-30 Cupholder 14 581 85 79-01 Bolt 150 53 18 43- Duct Intake Air 151 53 40 78-07 Bracket Pivot 15 53 19 95-35 Shield Browning 159 817 00 0-1 Screw 3/8-1 x 3/4 1 53 14 4-3 Screw 1/4 x 1/ 175 53 19 3-43 Crossmember 17 53 40 07-7 Screw 10-4 x 5/8 177 53 19 5-8 Bushing Steering 180 53 19 54-57 Chassis 181 53 40 47-9 Bushing Mtg. Fender Crgo 18 53 19 30-57 Dash Lower 183 874 5 05-0 Bolt 5/1-18 x 1-1/4 18 53 18 97-53 Insert Grille 189 817 00 05-1 Screw 5/1-18 x 3/4 194 873 90 05-00 Nut Lock Hex Flange 5/1-18 19 53 41 45-79 Console Asm. Deck Lift 05 53 4 47-47 Skirt Side RH 0 53 4 47-48 Skirt Side LH 07 53 18 38-33 Bezel RH 08 53 18 38-3 Bezel LH 13 874 7 05-1 Bolt Hex Hd 5/1-18 unc x 3/4 17 53 40 91-7 Rod Pivot Hood 18 53 19 3-95 X-Piece Hood Stop 8 53 19 51-1 Stud Fastener 35 53 40 1-9 Spacer Fender 3 873 93 05-00 Nut Lock 5/1-18 unc 87 817 0 04-0 Screw Hex Washead 1/4-0 x 3/8 30 873 90 0-00 Nut Lock NOTE: All component dimensions given in U.S. inches 1 inch = 5.4 mm 7
DRIVE 5 143 171 1 184 1 4 4 35 17 5 170 7 15 80 15 15 10 51 49 185 18 189 187 188 159 11 11 153 14 10 50 15 9 13 15 51 5 190 51 159 17 153 15 11 1 183 11 33 05 drive-tex_k4_pedal_99 30 5 11 183 05 73 1 33 73 99 30 8
DRIVE 1 Transaxle, TUFFTORQ K4 BT (410) (Order parts from transaxle manufacturer) 53 1 35-83 Key 15 819 13 13-1 Washer 13/3 x 13/1 x 1 Ga. 17 53 41 3-78 Spring, Brake 9 53 40 38-0 Rod, Brake 33 81 00 00-01 Ring E 35 53 19 77- Rod, Brake, Park 4 53 1 48-7 Cover, Foot Pedal 49 87 11 0-14 Bolt 50 53 19 43-7 Pulley Idler Flat 51 873 90 0-00 Lock Nut 3/8-1 5 53 19 43- Idler V-Groove 910" Offset 5 53 13 09-9 V-Belt, Drive 4 53 19 78-5 Shaft Asm. Pedal Brake Control 73 874 49 05-44 Bolt Hex Flghd 5/1-18 Gr. 5 80 53 44 0-19 Strap Torque 99 53 41 57-4 Rod Bypass 11 873 90 05-00 Nut Lock Hex Flange 5/1-18 15 817 00 05-1 Screw 5/1-18 x 3/4 143 817 49 05-08 Screw Thdrol 5/1-18 x 1/ 153 53 1 47-88 Retainer Spring 159 87 0 04-1 Pin Cotter 1/8 x 3/4 10 53 1 94-84 Retainer Clip 11 53 10 57-09 Spring, Return, Clutch 13 53 44 8-75 Rod Control Pedal 1 53 4 91-4 Nut Push 17 53 40 5-57 Latch Brake Parking 170 53 19 43- Keeper Belt Centerspan 171 87 11 0-1 Bolt Rd. Hd. Sq. Nk. 3/8-unc x 183 53 13 70-57 Spacer Split 184 53 44 15-04 Handle Parking Brake 185 87 11 0- Bolt Rdhd Sqnk 3/8-1 x -3/4 18 53 19 43-1 Spacer Retainer 187 819 13 3-10 Washer 188 53 19 43-3 Link Clutch Ground Drive 189 53 19 43-17 Bellcrank Ground Drive 190 53 19 43-18 Keeper Bellcrank Ground Drive 05 53 1 17-48 Washer 10 53 40 09-80 Rocker Assembly Pedal 11 53 1 01-83 Bearing Nylon 14 53 4 1-3 Pedal Forward Pad 15 53 40 17-3 Pedal Reverse 1 53 19 1-31 Bracket Pulley Idler 1 53 40 31-87 Retainer Spring Clip Handle 879 1 0-10 Washer 1/3 x 1-1/4 10 Ga. 5 53 40 33-19 Keeper Belt Trans. 53 40 15-4 Bracket Mount Touque 7 817 49 05-1 Screw Thdrol 5/1-18 x 3/4 30 53 18 89-7 Washer Hardened NOTE: All component dimensions given in U.S. inches 1 inch = 5.4 mm 9
ENGINE 1 1 0 9 45 84 1 84 8 81 79 70 71 4 85 9 9 SPARK ARRESTER KIT 10
ENGINE 1 Briggs Model No. 407777-1574-G5 (438753) (Order parts from engine manufacturer) 53 14 97-3 Muffler 9 53 19 43-0 Keeper Belt Engine 1 53 40 54-71 Pulley Engine 15 53 40 75-45 Tank Fuel 1.5 18 53 43 0-0 Cap Fuel 0 53 4 35-0 Control Throttle/Choke 1 53 41 3-58 Screw #10 x.750 BOS Thread 8 53 13 70-40 Fuel Line 9 53 13 71-80 Spark Arrester Kit 37 53 1 34-87 Clamp Hose 4 810 04 07-00 Washer Lock 7/1 45 873 51 04-00 Nut Keps Hex 1/4-0 unc 53 43 40-17 Shield Heat Muffler 9 53 1 53-91 Gasket 70 581 88 11-01 Tube Exhaust RH 71 581 88 10-01 Tube Exhaust LH 79 53 18 39-0 Screw Socket HD 5/1-18 x 1 81 53 14 84-5 Tube Drain Oil Easy 8 53 4 8-87 Valve Oil Drain 84 817 0 0-0 Screw 3/8-1 x 1 85 53 17 39-37 Bolt Hex 7/1-0 x 4-1/ 87 53 17 18-77 Bolt 5/1-18 unc x 3/4 w/sems 90 817 00 0-1 Screw 3/8-1 x 1 9 819 09 14-1 Washer 9/3 x 7/8 x 1 Ga. 97 817 7 04-1 Screw 1/4-0 x 3/4 NOTE: All component dimensions given in U.S. inches 1 inch = 5.4 mm Engine Power Rating Information The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive Engineers) code J1940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and corrected in accordance with SAE J1995 (Revision 00-05). Torque values are derived at 300 RPM; horsepower values are derived at 300 RPM. Actual gross engine power will be lower and is affected by, among other things, ambient operating conditions and engine-to-engine variability. Given both the wide array of products on which engines are placed and the variety of environmental issues applicable to operating the equipment, the gas engine will not develop the rated gross power when used in a given piece of power equipment (actual on-site or net power). This difference is due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and engine-toengine variability. Due to manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of higher rated power for this Series engine. 11
STEERING ASSEMBLY 7 33 45 1 0 1 71 1 13 8 4 3 8 0 57 9 19 59 57 3 8 7 7 9 8 7 35 58 7 1 4 9 14 15 14 5 13 8 8 70 15 13 steering-tex_stdhrr_5_r1 53 1
STEERING ASSEMBLY 1 53 4 41-4 Wheel, Steering 53 19 59-8 Axle Asm., Front 4 53 40 30-87 Spindle Asm., LH 5 53 40 30-88 Spindle Asm., RH 53 1 49-31 Bearing, Race Thrust Harden 7 53 1 17-48 Washer 5/3 x 1-5/8 x 1 Ga. 8 81 00 00-9 Ring, Klip #T5304-75 9 53 1 1-3 Cap, Spindle 13 53 1 17-49 Washer 5/3 x 1-1/4 x 1 Ga. 14 810 04 0-00 Washer, Lock Hvy Hlcl Spr 3/8 15 873 54 0-00 Nut, Crown Lock 3/8-4 unf 1 53 4 93-73 Shaft Steering 19 53 19 47-9 Plate Steering 0 53 41 1-91 Boot, Steering 1 53 18 7-37 Adapter, Wheel Steering 53 4 05-37 Strg. Supt. Lower 53 4 41-47 Insert, Wheel Steering 8 817 00 0-1 Screw 3/8-1 x 3/4 33 810 04 05-00 Washer Lock 5/1 35 53 19 47-3 Gear, Sector Plate 45 819 11 38-1 Washer 11/3 x 3/8 x 1 Ga. 53 53 18 89-7 Washer Hardened.793 x 1.37 x.00 57 53 40 74-5 Bracket Upstop 58 53 19 47-47 Bolt Shoulder Sector Pivot CFM 59 53 19 47-48 Washer Thrust Sector Steering 0 873 97 10-00 Nut Flange Lock 5/8-11 1 53 19 47-40 Draglink LH 53 19 47-41 Draglink, RH 3 817 00 05-1 Screw 5/1-18 x 3/4 4 53 19 98-49 Retainer Clip Spring Steering 871 0 07-48 Bolt Hex Fghd 7/1-14 x 3 Serr 7 53 19 47-37 Bushing PM Front Axle 8 873 90 07-00 Nut Lock Flange 7/1-14 Gr. 5 9 53 19 91- Washer 1.5 x.505 x.118 70 53 19 1-97 Bracket Deck Susp. Front 71 53 19 07-5 Shaft Extension Steering 7 53 4 89-8 Bolt 5/1-18 x 4 w/patch NOTE: All component dimensions given in U.S. inches 1 inch = 5.4 mm 13
SEAT ASSEMBLY 1 8 8 8 7 7 8 41 40 10 1 37 44 37 43 1 3 seat-tex_.5sl_3 1 53 41 14-05 Seat 53 18 01- Bracket Pivot Fender 3 53 14 0-75 Strap, Asm Fender 873 80 0-00 Nut, Lock W/Ins. 3/8-1 unc 7 53 1 41-81 Spring, Seat Cprsn 8 53 17 18-77 Bolt 5/1-18 unc x 3/4 w/sems 10 53 19 9-77 Pan, Seat 1 53 17 18-5 Bolt Shoulder 5/1-18 37 873 80 05-00 Nut Lock W/Ins 5/1-18 40 53 19 7-1 Handle Slide Seat 41 53 19 8-00 Spring Latch 43 874 7 0-1 Bolt 3/8-1 x 3/4 44 819 13 38-1 Washer 13/3 x -3/8 x 1 Ga. NOTE: All component dimensions given in U.S. inches 1 inch = 5.4 mm 14
DECALS 13 11 9 9 3 10 14 1 14 4 1 15 1 8 7 1 17 18 5 1 53 14 08-37 Decal, Saddle 53 19 8-41 Decal, Warn. Eng. Sym. 3 53 40 03-89 Decal, Warn. Sym. 4 53 15 97-3 Decal, Chassis Hot 5 53 1 03-9 Decal, V Belt Schem 53 1 88-9 Decal, Tick Mark 7 53 1 44-33 Decal, 80 DBA 8 53 19 3-57 Decal, Deflect 9 53 43 83-8 Decal, Hood LH/RH 10 53 1 5-98 Decal, Drawbar 11 53 15 97-37 Decal, Brake/Clutch 1 53 18 1- Decal, Cutfinger 13 53 43 79- Decal, Steering Whl 14 53 44 44- Decal, Panel Side 15 53 14 50-05 Decal, Decal, Battery Dan/Poi 1 53 18 5-51 Decal, Chas. Turbo Collectn. 17 53 4 95-5 Decal, Engine HP 18 53 44 44-5 Decal, Fender Logo - - 53 1 9-0 Decal, Bypass - - 53 40 95-05 Pad, Footrest, LH - - 53 40 95-07 Pad, Footrest, RH - - 53 44 39-71 Manual, Operator's (Eng) WHEELS AND TIRES 1 11 3 7 4 10 5 9 8 1 53 05 91-9 Cap, Valve, Tire 53 0 51-39 Stem, Valve 3 53 1 51-1 Rim Assembly, Front 4 53 05 99-04 Tube, Front (Ser vice Item Only) 5 53 10 - Tire, Front 53 1 49-57 Fitting, Grease (Front Wheel Only) 7 53 1 49-59 Bearing, Flange (Front Wheel Only) 8 53 19 3-8 Cap, Axle 9 53 13 84-8 Tire, Rear 10 53 1 49- Tube, Rear (Service Item Only) 11 53 1 51- Rim Assembly, Rear - - 53 14 43-34 Sealant, Tire (10 oz. Tube) wheel_art_1-vgt NOTE: All component dimensions given in U.S. inches 1 inch = 5.4 mm 15
MOWER DECK 70 7 15 7 37 38 7 30 43 4 5 113 40 57 145 59 0 57 5 4 40 3 55 4 3 147 195 30 38 8 1 13 195 117 1 11 119 40 47 19 144 41 4 34 33 3 31 30 1 40 119 117 11 19 188 189 113 189 188 15 9 1 9 1 3 4 5 19 14 0 13 9 9 7 11 8 4_D_man-tex_LT_35_r1 1
MOWER DECK 1 53 19 4-95 Mower Housing 53 19 51-8 Arm Suspension 7 53 41 3-58 Screw 10 x.750 BOS Thread 8 53 19 30-03 Bolt/Washer asm 7/1-0 unf 11 53 13 89-71 Blade, 4" Hi-Lift (For bagging or discharge) 13 53 19 8-7 Shaft Assembly, Mandrel 14 53 18 7-81 Housing, Mandrel 15 53 11 04-85 Bearing, Ball, Mandrel 19 53 19 5-39 Bolt, Shoulder 0 53 15 97-70 Baffle, Vortex 1 873 8 05-00 Nut, Crownlock 5/1-18 unc 3 53 19 5-57 Bracket, Deflector 4 53 10 53-04 Cap, Sleeve 5 53 19 70- Spring, Torsion, Deflector 53 11 04-5 Nut, Push 7 53 40 30-04 Shield, Deflector 9 53 13 14-91 Rod, Hinge 30 53 17 39-84 Screw Thdrol Rolling Wsh Hd 31 53 18 7-90 Washer, Spacer 3 53 19 74-73 Pulley, Mandrel 33 53 40 0-34 Nut, Toplock, Flanged 34 87 11 0-1 Bolt Carr Sh. 3/8-1 x 1-1/ Gr. 5 3 53 19 73-79 Pulley Idler 37 819 13 13-1 Washer 13/3 x 13/1 x 1 Ga. 38 53 43 5-0 Keeper Belt Mandrel 40 873 90 0-00 Nut, Lock Flg. 3/8-1 unc 4 53 19 84-10 Spring Torsion Brake 43 53 19 7-5 Spring Torsion Retainer 4 53 13 77-9 Screw Thd Roll 1/4-0 x 5/8 47 53 19 7-50 Bracket Clutch Cable 55 53 43 71-10 Arm, Idler 5 53 19 90-9 Spacer, Retainer 57 817 00 0-1 Screw Hexwsh Thd 3/8-1 x 1 59 53 14-10-43 Guard, Tuv Idler (94) 0 53 19 7-1 Arm Brake Mower 87 11 0-1 Bolt Rdhd Sqnk 3/8-1 unc x 3 53 19 94-77 Arm Brake Mower 4 53 19 97-90 Linkage Brake 7 53 40 30-1 Handle, Clutch Cable 8 53 4 9-3 V-Belt 9 87 14 05-05 Bolt Rdhd Sqnk 5/1-18 x 5/8 70 53 19 83-3 Clutch Asm. Manual 113 817 00 05-10 Screw 5/1-18 11 53 1 48-4 Bolt Shoulder 117 53 18 8-0 Wheel Gage 119 819 1 14-14 Washer 3/8 x 7/8 x 14 Ga. 1 53 19 7-58 Keeper Belt Eng. LH 13 53 19 7-59 Keeper Belt Eng. RH 144 53 19 9-04 Keeper Belt 145 53 19 31-97 Pulley, Idler, Flat 147 53 40 19-71 Spring Return 15 53 43 51-11 Cable Clutch Manual w/spr. 188 53 19 51-1 Stud Fastener 189 873 90 05-00 Nut Lock Hex Flange 19 53 19 7-0 Bracket Brake Stand LH 195 817 00 0-1 Screw Hexwsh Thdr 3/8-1 x 3/4 41 53 15 9-7 Screw TT #10-3.5. 3/8 Flange 4 53 41 55 98 Port Washout - - 53 19 8-70 Mandrel Assembly (Includes housing, shaft assembly, and bearing only - pulley/nut/washer and blade bolt/washer not included) - - 53 43 77-30 Replacement Mower, Complete NOTE: All component dimensions given in U.S. inches 1 inch = 5.4 mm 17
MOWER LIFT 7 87 90 98 10 89 3 97 100 91 88 97 87 89 101* 89 87 lift-tex_17_r3 *Key 91 may be substituted for Key 101 53 4 0-7 Shaft Asm., Lift 3 53 19 5-31 Lever Asm., Lift Rh 7 53 41 15-55 Grip, Lever 10 53 19 3-14 Spring Torsion 87 53 19 4-09 Pin Cotter 7/1 Bow Tie Lock 88 53 41 07-10 Spring Lift Assist 89 819 19 19-1 Washer Clear Zinc 90 53 19 4-08 Pin Cotter 5/1 Bow Tie Lock 18 91 53 19 51-81 Link Lift Susp Mower Rear 97 817 00 0-1 Screw 3/8-1 x.75 98 53 19 5-70 Link Lift Susp. Front Mower 100 873 93 0-00 Nut Centerlock 3/8-1 101 53 40 70-03 Link Asm Lift FXD NOTE: All component dimensions given in U.S. inches 1 inch = 5.4 mm
SERVICE NOTES 19
05.9.13 JM Printed in the U.S.A.