Rotork Australia Product Ranges and Service Facilities Redefining Flow Control
Contents Section Page Complete Actuation Solutions 3 Rotork Australia Site Services 4 Rotork Products Rotork Controls 5 Rotork Fluid Systems 5 Rotork Process Controls 6 Rotork Gears 6 Rotork Instruments 7 Network Control 7 Rotork is the global market leader in valve automation and flow control. Our products and services are helping organisations around the world to improve efficiency, assure safety and protect the environment. We strive always for technical excellence, innovation and the highest quality standards in everything we do. As a result, our people and products remain at the forefront of flow control technology. Uncompromising reliability is a feature of our entire product range, from our flagship electric actuator range through to our pneumatic, hydraulic and electro-hydraulic actuators, as well as instruments, gearboxes and valve accessories. Rotork is committed to providing first class support to each client throughout the whole life of their plant, from initial site surveys to installation, maintenance, audits and repair. From our network of national and international offices, our engineers work around the clock to maintain our position of trust. Rotork. Redefining flow control. 2
Complete Actuation Solutions Rotork have kept an operations base in Australia for more than 50 years. The modern Rotork Australia has the capabilities to support all Rotork products in all Australian states, New Zealand, PNG & Pacific Islands. We also have factory trained technicians based in all of the States. Rotork products are designed and manufactured to the highest possible level of engineering a principle which drives all areas of our business. So whether you require electric, fluid power, specialist gear or valve adaption products and services you ll benefit from the same commitment to quality and technical innovation on which our reputation depends. Rotork has been at the forefront of actuation technology since 1957 and enjoys an unrivalled reputation for its commitment to the development of leading-edge techniques and processes. Rotork actuators can significantly reduce the cost of plant ownership and frequently offer the most cost effective solution. Contact Rotork Australia with your operational or safety application requirements. We will work with you from concept to design, from manufacture to installation. Rotork Australia: tel: +61 (0) 3 5322 5000 fax: +61 (0) 3 5338 1570 email: sales.au@rotork.com Redefining Flow Control 3
Rotork Australia Site Services All Rotork Australia offices have modern workshop facilities offering full service and overhaul support for all Rotork products including large fluid power actuators. Our services include adaption design and machining to mount actuators onto new and existing field valves. We can design and fit custom panels and controls for our fluid power actuators. Skilled in-house Rotork technicians also design and build local and remote control systems to client specifications. Customer training is offered at our facilities where we have products to provide a complete hands on experience. Emergency and Planned Site Work Available for all Rotork actuators, in all areas including hazardous environments. Planned response for all types of actuator work, including installation, commissioning, upgrading, connection and installation of bus communication systems, troubleshooting and repair of damaged or deteriorating assets. Actuator Overhauls After a long service life customers may prefer their actuators to be completely overhauled rather than replacing with new. In our workshops we can completely strip and rebuild actuators, refurbishing them to their original state. Stock Actuators and Spare Parts We keep a large stock of actuators and parts at our facilities throughout Australia, providing a fast track delivery service when required. Preventative Maintenance We provide scheduled annual maintenance contracts, tailored exclusively for the client's plant, to enhance the integrity of actuators and their associated valves. We tailor maintenance programmes depending on the type of actuators, the availability of asset information and the criticality of the plant to maximise up time whilst minimising operating costs. Our service teams have extensive experience in field commissioning, overhaul & repair of actuators in the field and provide a complete asset management service. The technicians are highly skilled and trained on all our products including those installed in hazardous environments such as offshore. Retrofitting Actuators to Existing Valves We have extensive experience in fitting actuators to valves, penstocks and dampers that are already installed as part of existing plant. Whether customers are replacing obsolete actuators, changing power sources or motorising manual valves, we offer a tailor made solution to meet customers specific requirements. Rotork can select and size to replace non Rotork actuators. Shutdown Outages We can support customers in making sure that all their actuators are fully operational and that they meet tight shutdown deadlines. We are capable of servicing many actuators simultaneously to ensure that customers make the most of their plant shutdown time. Factory Fitting of Actuators to New Valves The careful assembly of valve and actuator is critical to ensure that an automated valve performs correctly and reliably. Our workshop can fit, configure and test actuators onto valves. We also issue a pre commissioning certificate to verify correct function. 4
Rotork Products Heavy-duty valve actuators represent Rotork s traditional core business a sector in which the company has become the largest independent manufacturer in the world. IQ Range - The world's most advanced, inteligent, valve actuator range including the multi-turn, quarter-turn and linear modulating variants. The IQ3 features legendary innovations including Rotork s unique double-sealed enclosure, non-intrusive wireless commissioning, datalogging, bus compatibility, multilingual display and predictive maintenance capabilities. AWT Range - Sharing the same heritage and mechanical robustness as the IQ Pro actuator, the AWT is engineered for simplified control duties. Schischek Range - Compact range of explosionproof actuators, sensors, switches and control systems. ROMpak - A compact direct-drive, part-turn actuator with Bluetooth and bus compatibility. Rotork Australia is a Rotork Fluid Systems Centre of Excellence for stocking, applications engineering and technical support. CP/GP/GH Range - CP/GP (pneumatic) and GH (hydraulic) are scotch yoke actuators, designed to provide a rotary, quarterturn movement for either on/off or modulating duty. The rugged design is available in either double-acting and springreturn versions. Skilmatic EH/SI Range - The EH/SI range are self-contained electro-hydraulic actuators available for both quarter-turn and linear applications. They are suitable for on/off, modulating and emergency shutdown duties and are compatible with all common bus systems. GO Range - The GO range of pipeline actuators are designed to use pipeline gas as the motive power source. They utilise our robust GH and RH quarter-turn prime movers and are field proven in installations around the world. Control configurations are available to meet virtually any operational requirements. Compact Range - GT Rack & Pinion, K-TORK Vane and RCR scotch yoke, single & double-acting pneumatic actuators. Redefining Flow Control 5
Rotork Products With more than 50 years of extensive knowledge and experience, Rotork Process Controls has provided products and services worldwide for virtually every industrial valve actuator application. CVA Range - Designed for continuous modulating control in the process industries the CVA provides exceptional positioning and dynamic performance. CVA is the direct equivalent of pneumatic spring diaphragm actuators with advanced features that can be used for the precise controlling of control valves with very low power consumption and fail safe action on loss of power and signal. Actuator calibration, configuration and interrogation are performed non-intrusively using wireless Bluetooth communications. Linear and quarter-turn outputs available. CMA Range - Suitable for almost all linear, quarter-turn and rotary control valve and pump applications requiring exact position control and unrestricted continuous modulation. GPSA Range - A smart actuator for the process industries that includes its own PI process controller. Linear and multiturn outputs available. Rotork Gears is a specialist supplier of gearboxes, adaptions and accessories to the international valve and actuator industry with manufacturing plants worldwide. Rotork Gears provide the widest range of valve gearboxes in the world, they are designed to withstand the harsh challenges of various environments, including subsea and nuclear. Subsea Range - The WGS range of quarter-turn operators are designed for heavy-duty subsea applications. The operators are equipped with membrane or piston type pressure compensators to balance the pressure and allow them to work at any depth. Other ranges - Rotork Gears manufacture a large range of multi-turn and quarter-turn gearboxes in aluminium, stainless steel and cast iron suitable for motorisation or manual use. Gearboxes have IP67, IP68 or continuous submersion enclosure ratings (with options for aggressive environments) and can be supplied with pre-machined drive sleeves & adaption brackets. 6
Rotork Products Specialist manufacturers of products for flow control, pressure control, flow measurement and pressure measurement. Our solutions are trusted wherever there is a need for high precision and reliability, including pharmaceutical, biomedical, oil & gas and manufacturing industries. Rotork Instruments offers a range of valve accessory products from the Rotork Fairchild, Young Tech, Soldo and Rotork Midland companies: Rotork Fairchild Pneumatic pressure regulators Electro-pneumatic transducers Pneumatic volume boosters Pneumatic relays Soldo General purpose limit switchboxes (polymer, aluminium or stainless steel) Explosionproof limit switchboxes (aluminium or stainless steel) Integrated solenoid / limit switch box units Bolt proximity switches NAMUR pneumatic components Deadman Levers Rotork Midland Air preparation components and assemblies Pneumatic solenoid, poppet and spool valves Hydraulic control assemblies Ancillary products Young Tech Co Ltd. Smart positioners for linear and rotary applications Aluminium and stainless steel products Standard and explosionproof components and systems Basic pneumatic and electro-pneumatic positioners Pneumatic valve control accessories Filter Regulators & Switch Boxes Network Control All Rotork actuators are compatible with a wide range of communication and process controls systems by including the appropriate option card. The actuator reports status feedback, via the field highway, to the overall plant control system (DCS or PLC) and valve control commands are actioned. Our own Pakscan system compliments the open systems from Foundation Fieldbus, Profibus, Modbus and DeviceNet. Innovative technology together with expert bus system knowledge ensures that Rotork can always provide the ideal solution for the control system. Pakscan TM Range - The Pakscan system provides the vital link between valve actuator and supervisory control. It is an intelligent, reliable, high integrity, fast and easy to install network between field equipment and the control room. Wireless mesh network communication instead of hard cabling is an option. The Pakscan system is explained in depth in PUB059-030. Profibus - Profibus is a leading international network protocol for high speed data automation and control communications. The Rotork Profibus DP interface card provides comprehensive control and feedback data about the valve and actuator. Foundation Fieldbus - Widely accepted for use in process control systems. It s primary feature is the ability to distribute control away from the central DCS. Modbus - The most popular process communication protocol in use, with the widest acceptance and highest number of applied systems of any automation protocol. DeviceNet - An Open Network Standard for communication networks using the main features of CAN bus. The Rotork DeviceNet interface module provides easy access to actuator process control and feedback information. HART - (Highway Addressable Remote Transducer) is a process control communication protocol based upon the Bell 202 telephone communication standard and uses the FSK (frequency shift keying) principle. Redefining Flow Control 7
Redefining Flow Control Australia Locations: 416 Dowling Street Wendouree VIC 3355 Unit 3, 22 Cohn Street Carlisle WA 6101 Unit 12 /5 Deakin Street Brendale QLD 4500 Rotork New Zealand Unit C 48 Parkway Drive Albany, Auckland tel +61 (0) 3 5322 5000 fax +61 (0) 3 5338 1570 tel +61 (0) 8 9472 8312 fax +61 (0) 8 9472 7236 tel +61 (0) 7 3889 7146 fax +61 (0) 7 3205 2357 tel +64 (0) 9 476 3385 fax +64 (0) 9 476 3386 Unit 1, 9 Malvern Street Bayswater VIC 3153 Unit 2, 380 West Botany Street Rockdale NSW 2216 Unit 3/20 Templar Place Newcastle NSW 2290 tel +61 (0) 3 5322 5000 fax +61 (0) 3 9729 8884 tel +61 (0) 2 9567 2735 fax +61 (0) 2 9567 2739 tel +61 (0) 3 5322 5000 fax +61 (0) 3 5338 1570 www.rotork.com A full listing of our worldwide sales and service network is available on our website. Rotork plc Brassmill Lane, Bath, UK tel +44 (0)1225 733200 fax +44 (0)1225 333467 email mail@rotork.com Scan with your smart phone for more information PUB000-089-00 Issue 02/15 As part of a process of on-going product development, Rotork reserves the right to amend and change specifications without prior notice. Published data may be subject to change. For the very latest version release, visit our website at www.rotork.com The name Rotork is a registered trademark. Rotork recognises all registered trademarks. The Bluetooth word mark and logos are registered trademarks owned by Bluetooth SIG, Inc. and any use of such marks by Rotork is under license. Published and produced in the UK by Rotork Controls Limited. POWTG0315