Product rnge Fx enquiries: +49 89 76909-11 sles@iwis.com MEGAlife MEGAlife mintennce free roller nd conveyor chins cn be pplied in ll res where post instlltion lubriction is not t ll or only prtly possible. This is the cse in clen nd dry surroundings or in pplictions with diffi cult lubriction pssge. MEGAlife mintennce free chins re corrosion resistnt due to nickel-plted prts nd cn be utilized in temperture rnge from 40 C up to +160 C. The chins re supplied either dry or with specil-purpose lubriction in line with the requirements of the pplied ppliction. 3
Telephone enquiries: +49 89 76909-1600 www.iwis.com 33
Product rnge Fx enquiries: +49 89 76909-11 sles@iwis.com MEGAlife I nd MEGAlife II The mintennce free iwis chins PROBLEM/INITIAL SITUATION Lubriction is not t ll or only prtly possible Clen & dry surroundings re required Difficult/obstructed lubriction pssge Contmintion of mnufcturing outlet nd conveyor pprtus due to chin lubriction OUR SOLUTION A high performnce, mintennce-free chin with redesigned joints. Innovtive technicl detils which result in n, s yet, unbetble service life, even without re-lubriction. CUSTOMER BENEFITS Excellent wer resistnce even t high speeds nd lods where conventionl mintennce free chins stretch Extremly high levels of ftigue nd breking strength Esy to dismntle Reduced overll mintennce cost Less production still-time Environmentlly-friendly due to bsence of excess lubriction Protected from corrosion Instlltions hve fewer down times Environmentlly friendly becuse lubriction is not necessry TECHNICAL FEATURES Avilble dry or with dditionl specil lubricnt Corrosion resistnt Temperture rnge from -40 C up to +160 C Avilble s roller chin ccording to ISO 606 for driving purposes or s conveyor chin with ttchments nd extended components. Semless roller with specil coting resistnt to wer nd corrosion Pin with n extremly hrdend surfce nd wer-resistnt coting Semless sintering bush mde of hrdened specil mteril 34
Telephone enquiries: +49 89 76909-1600 www.iwis.com HIGHLIGHTS MEGAlife I HIGHLIGHTS MEGAlife II AREAS OF APPLICATION Excellent wer resistnce even t high speeds nd lods where conventionl mintennce free chins stretch Mintennce free under certin conditions Extremly high levels of ftigue nd breking strenght Protected from corrosion Esy to dismntle Reduced overll mintennce cost Less production still-time Environmentlly friendly becuse lubriction is not necessry A distictive longer lifetime due to: A considerbly improved wer resistnce s result of specil thermo-chemicl tretment of the pins. Especilly by fst running chin drives v > 3 m/s Pckging & Food Industry Printing Industry Conveyor-Equipment Textile & Clothing Industry Pper Mnufcture & Book Binding Industry Electronic Industry & Circuit Bord Mnufcture Wood, Glss & Cermic Industry Medicl technology nd of course in ll res where re-lubriction is not t ll or only prtly possible. MEGAlife chins Tril without re-lubriction t high speeds. Grphic representtion corresponds to iwis test results. Stndrd chins iwis stndrd chins chin elongtion Mintennce free chins MEGAlife Lifetime competitive mintennce free chins MEGAlife I MEGAlife II Operting hours Chin type 35
Product rnge Fx enquiries: +49 89 76909-11 sles@iwis.com MEGAlife I roller chins Complying with DIN 8187-1, ISO 606: 004 Breking strength F B Inner link Outer link DIN ISO no. Ref. no. iwis Pitch p ( ) Pitch p min. iwis (N) med. Stndrd (N) min. Breking re f (cm ) Weight per m q (kg/m) b min. g mx. mx. 1) mx. 1) Roller Pin mx. d mx. Trnsverse pitch e Article No. Simplex 06 B-1 G 67 ML* 3/8 9,55 5,7 10.500 9.000 0,8 0,41 8,53 8,0 1,90 16,70 6,35 3,31-50033917 08 B-1 L 85 ML 1/ 1,70 7,75 1.000 18.000 0,50 0,70 11,30 1,0 16,90 18,50 8,51 4,45-500656 10 B-1 M 106 ML 5/8 15,875 9,65 5.000.400 0,67 0,95 13,8 14,40 19,50 0,90 10,16 5,08-500657 1 B-1 M 17 ML 3/4 19,05 11,75 30.000 9.000 0,89 1,5 15,6 16,0,70 3,60 1,07 5,7-500658 16 B-1 M 1611 ML 1 5,4 17,0 75.000 60.000,10,70 5,45 1,10 36,10 36,90 15,88 8,8-500893 Duplex 06 B- D 67 ML 3/8 9,55 5,7 19.000 16.900 0,56 0,78 8,53 8,0 3,40 4,60 6,35 3,31 10,4 5003383 08 B- D 85 ML 1/ 1,70 7,75 40.000 3.000 1,00 1,35 11,30 1,0 30,80 3,40 8,51 4,45 13,9 5007439 10 B- D 106 ML 5/8 15,875 9,65 50.000 44.500 1,34 1,85 13,8 14,40 36,00 37,50 10,16 5,08 16,59 5007509 1 B- D 17 ML 3/4 19,05 11,75 60.000 57.800 1,78,50 15,6 16,40 4,10 43,00 1,07 5,7 19,46 5007457 16 B- D 1611 ML 1 5,40 17,0 147.000 106.000 4,1 5,40 9,45 1,10 68,00 68,80 15,85 8,8 31,88 50033161 0 B- D 01 ML 1 1/4 31,75 19,56 10.000 170.000 5,84 7,36 9,01 5,40 79,70 8,90 19,05 10,19 36,45 50033771 Triplex 08 B-3 TR 85 ML 1/ 1,70 7,75 58.000 47.500 1,50,00 11,30 1,0 44,70 46,30 8,51 4,45 13,9 5007510 10 B-3 TR 106 ML 5/8 15,875 9,65 75.000 66.700,0,80 13,8 14,40 5,50 54,00 10,16 5,08 16,59 5007511 1 B-3 TR 17 ML 3/4 19,05 11,75 90.000 86.700,68 3,80 15,6 16,40 61,50 6,50 1,07 5,7 19,46 500751 16 B-3 TR 1611 ML 1 5,40 17,0 0.000 160.000 6,3 8,00 5,45 1,10 99,0 100,70 15,88 8,8 31,88 5003368 Simplex/duplex - MEGAlife roller chins with stright side pltes 10 B-1 M 106 ML-GL 5/8 15,875 9,65 4.000.400 0,67 0,95 13,8 13,90 19,50 0,90 10,16 5,08-50035304 10 B- D 106 ML-GL 5/8 15,875 9,65 47.500 44.500 1,34 1,85 13,8 13,90 36,00 37,50 10,16 5,08 16,59 50034083 1 B-1 M 17 ML-GL 3/4 19,05 11,75 30.000 9.000 0,89 1,30 15,6 16,10,70 3,60 1,07 5,7-50037351 1 B- D 17 ML-GL 3/4 19,05 11,75 63.000 57.800 1,78,50 15,6 16,10 4,10 43,00 1,07 5,7 19,46 50034084 * lso vilble in 10 m length (Art. 50035181), with stright side pltes 1) Differing dimensions for crnked links If crnked links re fitted, it should be noted tht the breking strength of the chin my be reduced by pproximtely 0%. g b p b d e b e d d 36
Telephone enquiries: +49 89 76909-1600 www.iwis.com MEGAlife I conveyor chins with stright ttchment pltes bsed on iwis roller chins complying with DIN 8187 DIN ISO no. Ref. no. iwis p ( ) Pitch ) p b d Simplex chins e 1 Duplex chins e Triplex chins e 3 g i l s M Threded insert m mx. Shpe 10.1 08 B-1 L 85 ML 1) 1/ 1,7 13,0 19,0 4, 11,6 5,5 39,4 5,4 18,0 1,5 4 5, 10 B-1 M 106 ML 1) 5/8 15,875 16,3 4,3 5, 13,6 30,1 46,6 6,8 4,0 1,6 5 5,3 1 B-1 M 17 ML 1) 3/4 19,05 19,1 9,1 6, 15,9 35,3 54,7 7,4 8,0 1,8 5 5,5 16 B-1 M 1611 ML 1 5,4 4,6 36,6 8, 5,9 57,8 89,7 10,4 36, 3,0 6 8, Shpe 103.1 n03. 08 B-1 L 85 ML 1) 1/ 1,7 17,0 3,0 4, 11,6 5,5 39,4 5,4 1,7 3,6 1,5 4 5, 10 B-1 M 106 ML 1) 5/8 15,875 16,3 5,8 5, 13,6 30,1 46,6 7,5 15,8 31,0 1,6 5 5,3 1 B-1 M 17 ML 1) 3/4 19,05 18,3 9,0 6, 15,9 35,3 54,7 9,0 19,0 37, 1,8 5 5,5 MEGAlife chins 16 B-1 M 1611 ML 1 5,4 8,45 41,55 8, 5,9 57,8 89,7 10,35 5,4 47, 3,0 6 8, 1) lso for the corresponding duplex nd triplex chins ) Nominl pitch e 1 e e 3 Simplex chins Duplex chins Triplex chins STRAIGHT ATTACHMENTS The types illustrted re lso obtinble for connector nd outer links for finl ssembly nd repir. Fitting ttchments on one or both sides, on ech outer link or t greter spcing is possible. Other conveying chins nd threded inserts on request. 10.1 103.1 103. 10.31 with threded insert 103.31 with threded insert 103.3 with threded insert 37
Product rnge Fx enquiries: +49 89 76909-11 sles@iwis.com MEGAlife I conveyor chins with bent ttchment pltes bsed on iwis roller chins complying with DIN 8187 Pitch 3) Simplex chins Duplex chins Triplex chins Threded insert DIN ISO no. Ref. no. iwis p ( ) p c d e 1 f 1 e f e 3 f 3 g h i l s M m mx. Shpe 0.1 08 B-1 L 85 ML 1) 1/ 1,7 8,0 4, 7,6 39,6 41,5 53,5 55,4 67,4 5,4 14,0-18,1 1,5 4 5, 10 B-1 M 106 ML 1) 5/8 15,875 9,0 5, 33,6 49,6 50,1 66,1 66,6 8,6 6,8 18,0-4,0 1,6 5 5,3 1 B-1 M 17 ML 1) 3/4 19,05 10,0 6, 41,1 61,1 60,5 80,5 79,9 99,9 7,4,6-8,0 1,8 5 5,5 16 B-1 M 1611 ML 1 5,4 16,0 8, 53,9 77,9 85,8 109,8 117,7 141,7 10,4 6,0-36, 3,0 6 8, Shpe 03.1 nd 03. 08 B-1 L 85 ML 1) ) 1/ 1,7 9,5 4, 3,6 44,6 46,5 58,5 60,4 7,4 5,4 16,5 1,7 3,6 1,5 4 5, 10 B-1 M 106 ML 1) ) 5/8 15,875 11,0 5, 30,6 49,6 47,1 66,1 63,6 8,6 7,5 18,0 15,8 31,0 1,6 5 5,3 1 B-1 M 17 ML 1) ) 3/4 19,05 1,0 6, 35,5 56,9 54,9 76,3 74,3 95,7 9,0 0,5 19,0 37, 1,8 5 5,5 16 B-1 M 1611 ML 1 5,4 18,0 8, 57,7 83,9 89,6 115,8 11,5 147,8 10,4 9,0 5,4 47, 3,0 6 8, Conveyor chins D 1611 ML nd TR 1611 ML on request 1) Also for the corresponding duplex nd triplex chins ) Assembly of the bent ttchments lso possible inwrd over the chin except when fitted on both sides to D 85 ML, D 106 ML nd D 17 ML 3) Nominl pitch f 1 f f 3 e 1 h e h e 3 h Simples chins Duplex chins Triplex chins BENT ATTACHMENTS The types illustrted re lso obtinble for connector nd outer link for finl ssembly nd repir. Assembly of the bent ttchments with threded insert over the chin fcing inwrds is not possible. Fitting bent ttchments on one or both sides on ech outer link or t greter spcing is possible. Other conveying chins nd threded inserts on request. 0.1 03.1 03. 0.31 with threded insert 03.31 with threded insert 03.3 with threded insert 38
Telephone enquiries: +49 89 76909-1600 www.iwis.com MEGAlife I conveyor chins with extended pins bsed on iwis roller chins complying with DIN 8187 Pin type A, B, C 08 B-1 L 85 ML 1) 1/ 1,7 7,75 8,51 4,45 5,5 10,0 40,5 5,0 13,0 10 B-1 M 106 ML 1) 5/8 15,875 9,65 10,16 5,08 30,0 1,0 48,0 30,0 15,5 1 B-1 M 17 ML 1) 3/4 19,05 11,75 1,07 5,7 36,0 15,0 51,0 30,0 15,5 16 B-1 M 1611 ML 1 5,4 17,0 15,88 8,8 53,8 0,0 68,5 35,0 18,0 1) For multiple chins on request ) Nominl pitch Other pin lengths nd shpes on request EXTENDED PINS MEGAlife chins l1 L 1 l L Pitch ) Design A Design B nd C DIN ISO no. Ref. no. iwis 1) p ( ) p Inner width Roll dimeter Pin dimeter d L 1 I 1 L I I 3 The types illustrted re lso vilble s connecting links nd outer links for finl ssembly nd repir (C only s outer link). L d l3 A B d C d SPECIAL MEGAlife VERSIONS MEGAlife roller chins re lso vilble in the following specil versions: For exmple: MEGAlife trnsfer chins with high resistnt plstic support brckets or mintennce free power nd free conveyor chins. Contct us, our Sles Tem will be plesed to dvice you. 39
Product rnge Fx enquiries: +49 89 76909-11 sles@iwis.com MEGAlife II Roller chins Complying with DIN 8187-1, ISO 606: 004 Breking strength F B Inner link Outer link 5 m Versions DIN ISO no. Ref. no. iwis Pitch p ( ) Pitch p iwis (N) med. Stndrd (N) min. Bering re f (cm ) Weight per m q (kg/m) min. b min. g mx. mx. 1) mx. 1) Roller mx. Pin d mx. Trnsverse pitch e Article No. Simplex 06 B-1 G 67 ML- * 3/8 9,55 10.500 9.000 0,8 0,41 5,7 8,53 8,0 1,90 14,10 6,35 3,31-50030791 08 B-1 L 85 ML- 1/ 1,70.000 18.000 0,50 0,70 7,75 11,30 1,0 16,90 18,50 8,51 4,45-50030461 10 B-1 M 106 ML- 5/8 15,875 5.000.400 0,67 0,95 9,65 13,8 14,40 19,50 0,90 10,16 5,08-5003046 1 B-1 M 17 ML- 3/4 19,05 30.000 9.000 0,89 1,5 11,75 15,6 16,40,70 3,60 1,07 5,7-50030463 16 B-1 M 1611 ML- 1 5,4 75.000 60.000,10,70 17,0 5,45 1,10 36,10 36,90 15,88 8,8-50030464 0 B-1 M 01 ML- 1 5,4 10.000 95.000 5,84 7,36 19,56 9,10 6,60 77,00 79,70 19,05 10,17 36,45 50030465 Duplex 06 B- D 67 ML- 3/8 9,55 19.000 16.900 0,56 0,78 5,7 8,53 8,0 3,40 4,60 6,35 3,31 10,4 50031074 08 B- D 85 ML- 1/ 1,70 40.000 3.000 1,00 1,35 7,75 11,30 1,0 30,80 3,40 8,51 4,45 13,9 50030465 10 B- D 106 ML- 5/8 15,875 56.000 44.500 1,34 1,85 9,65 13,8 14,40 36,00 37,50 10,16 5,08 16,59 50030466 1 B- D 17 ML- 3/4 19,05 68.000 57.800 1,78,50 11,75 15,6 16,40 4,10 43,00 1,07 5,7 19,46 50030467 Triplex ML- roller chins on request Simplex ANSI roller chins, complying with DIN 8188-1, Americn stndrd, ISO 606: 004 1 A-1 ANSI 60 M 18 AML- 3/4 19,05 4.000 31.800 1,06 1,47 1,70 17,75 18,00 5,30 6,70 11,91 5,94-50031073 16 A-1 ANSI 80 M 1610 AML- 3/4 19,05 68.000 56.700 1,79,57 15,88,40,80 3,00 33,90 15,88 7,94-50033770 ML- conveyor chins on request 1) Differing dimensions for crnked links. If crnked links re fitted, it should be noted tht the breking strength of the chin my be reduced by pproximtely 0%. g b p b d e b e d d INDIVIDUAL COMPONENTS AND CONNECTING LINKS 40 Nr. Inner link Stndrd designtion B Nr. 3 Connecting link with spring clip Stndrd designtion E Nr. 7 Double crnked link Stndrd designtion C Nr. 8 Outer link Stndrd designtion A
Telephone enquiries: +49 89 76909-1600 www.iwis.com MEGAlife conveyor chins Exmples of specil chin designs MEGAlife conveyor chin with stright ttchment pltes MEGAlife conveyor chin with extendend pins MEGAlife chins MEGAlife conveyor chin with bent ttchment pltes MEGAlife conveyor chin with specil ttchment pltes 41