NEC Codes if more current shall supercede this manual WARNING! Be sure that the machine is properly grounded before applying power to the main control panel
-F-3 A Word About Proper Grounding Due to the wet environment of irrigation equipment, it is very important that your Pierce P93 Center Pivot Machine be properly grounded. The NEC (National Electric Code) requires a grounded conductor of a grounded utility system to extend to every piece of equipment served. This means that for a three-phase electrical system, three power wires and one ground wire are required between your main service entrance disconnect and the pivot panel. For center pivot equipment, this service entrance should be a fused disconnect switch located before the power cable goes underground to the center pivot machine. An irrigation system may be served from wye, open-delta, or grounded-delta transformers. The grounded-delta three-wire transformer, however, is not recommended because there are only three wires from the transformer to the service entrance. Most newer installations will have three power leads and a ground from the transformer to the main service entrance. If only three leads are provided from the transformer, a grounding lead should be installed from the transformer to the service panel to ensure a low impedance path-to-ground required due to the long lengths of wire used on pivot machines. Consult an electrician qualified to make this installation. In addition to the grounding circuit, two ground rods should be driven at the transformer, service disconnect or pump panel, and at the pivot panel. The ground rods should be connected to the enclosures with a minimum of No. 6 bare copper wire, and in accordance with the National Electric Code. When a generator is used as a power source, it should also be grounded, and grounds rod driven at both generator and pivot. Pierce Corporation November 2003
DIAGRAM PROVIDED FOR THE USE OF A QUALIFIED ELECTRICAN F-4- P93 Machine Schematic Figure F.4 March 2004 Pierce Corporation
DIAGRAM PROVIDED FOR THE USE OF A QUALIFIED ELECTRICAN -F-5 P93 Machine Schematic Figure F.4 Pierce Corporation March 2004
DIAGRAM PROVIDED FOR THE USE OF A QUALIFIED ELECTRICAN F-6- Standard Control Panel Inner Door ITEM PART NO. QTY DESCRIPTION 1 2199-02 1 WATER CONTROL 3 POSITION TOGGLE SWITCH 2 2194-01 1 FORWARD/AUTO/REVERSE SELECTOR SWITCH 3 2189-05 1 START PUSH BUTTON SWITCH * 2189-06 2 PUSH BUTTON SWITCH BLOCK NO 4 2196-01 1 PERCENT TIMER 5 2197-04 1 TRANSFORMER 480 V TO120 V 60HZ * 2197-11 1 TRANSFORMER 380/400/416 V TO 115 V 50 HZ * 2204-10 1 FUSE 6.25 A 1/4 X 1-1/4 6 2190-01 1 DISCONNECT SWITCH * 2190-02 1 DISCONNECT SWITCH FUSE KIT * 2190-03 1 DISCONNECT SWITCH HANDLE * 2190-04 1 DISCONNECT SWITCH HANDLE SHAFT * 2206-03 3 FUSE 20 A 600 V 7 2193-01 1 SAFETY RELAY 8 2187-03 1 FORWARD/REVERSE STARTER 9 2195-04 1 3 POSITION TERM BLOCK (LARGE) 10 2269-02 1 GROUND BAR 11 2195-01 5 3 POSITION TERM BLOCK * 2195-02 1 TERM BLOCK END 1 2 3 4 Figure F.6 March 2004 Pierce Corporation
DIAGRAM PROVIDED FOR THE USE OF A QUALIFIED ELECTRICAN 5 -F-7 Standard Control Panel Connect High Leg To L3 7 6 8 9 Phase For FWD = CW Rotation 11 10 Out To First Tower Control Panel External Ground Lug Driven Ground Rod Figure F.7 Incoming Power Pierce Corporation March 2004
DIAGRAM PROVIDED FOR THE USE OF A QUALIFIED ELECTRICAN F-8- Control Panel with All Tower Timer (ATT) Inner Door ITEM PART NO. QTY DESCRIPTION 1 2199-02 1 WATER CONTROL 3 POSITION TOGGLE SWITCH 2 2194-01 1 FORWARD/AUTO/REVERSE SELECTOR SWITCH 3 2189-05 1 START PUSH BUTTON SWITCH * 2189-06 2 PUSH BUTTON SWITCH BLOCK NO * 2188-03 1 PUSH BUTTON SWITCH BLOCK NO/NC 4 2196-01 1 PERCENT TIMER 5 2197-04 1 TRANSFORMER 480 V TO120 V 60HZ * 2197-11 1 TRANSFORMER 380/400/416 V TO 115 V 50 HZ * 2204-10 1 FUSE 6.25 A 1/4 X 1-1/4 6 2190-01 1 DISCONNECT SWITCH * 2190-02 1 DISCONNECT SWITCH FUSE KIT * 2190-03 1 DISCONNECT SWITCH HANDLE * 2190-04 1 DISCONNECT SWITCH HANDLE SHAFT * 2206-03 3 FUSE 20 A 600 V 7 2193-01 1 SAFETY RELAY 8 2296-01 1 ALL TOWER TIMER (ATT) 9 2187-03 1 FORWARD/REVERSE STARTER 10 2195-04 1 3 POSITION TERM BLOCK (LARGE) 11 2269-02 1 GROUND BAR 12 2195-01 5 3 POSITION TERM BLOCK * 2195-02 1 TERM BLOCK END 1 2 NOTE: See Page G-36 For Wiring Of First Tower Junction Box 3 4 Figure F.8 March 2004 Pierce Corporation
DIAGRAM PROVIDED FOR THE USE OF A QUALIFIED ELECTRICAN 5 -F-9 Control Panel with All Tower Timer (ATT) Connect High Leg To L3 6 8 7 9 10 Phase For FWD = CW Rotation 12 11 Out To First Tower Control Panel External Ground Lug Driven Ground Rod Figure F.9 Incoming Power Pierce Corporation March 2004
DIAGRAM PROVIDED FOR THE USE OF A QUALIFIED ELECTRICAN F-10- Collector Ring Wiring WARNING! Do not attach Wire #6 to Wire #9 In From Control Panel NOTE: See Warning Reguarding Proper Ground Brush Wiring Page F-11. Out To Tower No. 1 Collector Ring In From Control Panel Out To Tower No. 1 Figure F.10 November 2003 Pierce Corporation
TERMINAL/L EAD # WIRE COLOR -F-11 Collector Ring Wiring CIRCUIT WIRE GAGE 1 PURPLE FORWARD CONTROL 16 2 YELLOW REVERSE CONTROL 16 3 ORANGE END TOWER CONTROL 16 4 PINK ALL TOWER TIMER 16 5 TAN END GUN 16 6 BLACK POWER 12 7 BROWN SAFETY 16 8 BLUE POWER 12 9 RED POWER 12 10 WHITE NEUTRAL 16 11 GREEN GROUND 12 NOTE: Wire Color In Span Cable Has Changed And May Change Without Notice. Tan Replaces Yellow/Red. WARNING: Wire Colors And Terminal Numbers Have Changed From Previous Editions. WARNING! It is crucial that the ground wire (green) be connected to the number 11 raceway brush, since this brush is also grounded to the collector ring base. Failure to do so may result in serious injury and/or electrical damage. ITEM PART NO. QTY DESCRIPTION * 2399-02 1 COLLECTOR RING BRUSH ASM ONLY (REPAIR) Pierce Corporation November 2003
DIAGRAM PROVIDED FOR THE USE OF A QUALIFIED ELECTRICAN F-12- Intermediate Tower Junction Box 1 2 5 6 3 4 7 8 9 PREVIOUS 10 NEXT 10 Figure F.12.1 Figure F.12.2 November 2003 Pierce Corporation
NOTE: NOTE: NOTE: -F-13 Intermediate Tower Junction Box For All Tower Timer (ATT) See Page G-36 For Wiring Of First Tower Junction Box. For Double Cam IntermediateTower Box, 3060-81, see page G-24 & G-25. For Complete Spare Parts For Intermediate Junction Box See Page F-16 & F-17. ITEM PART NO. QTY DESCRIPTION 1 2224-03 1 FORWARD/REVERSE MICRO SWITCH CLOSE TOLERANCE 2 2224-03 1 SAFETY MICRO SWITCH 3 2222-01 1 CAM 4 2282-01 1 TOWER ON-OFF DISCONNECT SWITCH 5 2218-01 1 TOWER MOTOR STARTER 6 2205-01 1 MOV - ARC REDUCER FOR COIL DISCHARGE SPIKES 7 2195-01 4 3 POSITION TERM BLOCK * 2195-02 1 TERM BLOCK END 8 2269-01 1 GROUND BAR 9 3055-15 1 MOTOR CABLE 4 COND 22-1/2 FT (STANDARD) * 3055-40 1 MOTOR CABLE 4 COND 33 FT (HIGH PROFILE) * 2157-13 1 STRAIN RELIEF 1/2" NPT X 1/2" ID * 2157-15 1 STRAIN RELIEF NUT 1/2" 10-2 SPAN CABLE * 2157-14 2 STRAIN RELIEF 1" NPT X 3/4" ID * 2157-16 2 STRAIN RELIEF NUT 1" * 3055-33 1-2 SPAN CABLE 12+16 11 COND 127 FT * 3055-22 1-2 SPAN CABLE 10+14 11 COND 127 FT * 3055-34 1-2 SPAN CABLE 12+16 11 COND 147 FT * 3055-23 1-2 SPAN CABLE 10+14 11 COND 147 FT * 3055-35 1-2 SPAN CABLE 12+16 11 COND 167 FT * 3055-36 1-2 SPAN CABLE 12+16 11 COND 187 FT * 3055-38 1-2 SPAN CABLE 12+16 11 COND 207 FT * 3055-41 1-2 SPAN CABLE 12+16 11 COND 129 FT (HIGH PROFILE) * 3055-42 1-2 SPAN CABLE 12+16 11 COND 149 FT (HIGH PROFILE) * 3055-43 1-2 SPAN CABLE 12+16 11 COND 169 FT (HIGH PROFILE) * 3055-46 1-2 SPAN CABLE 12+16 11 COND 189 FT (HIGH PROFILE) Pierce Corporation November 2003
DIAGRAM PROVIDED FOR THE USE OF A QUALIFIED ELECTRICAN F-14- End Tower Junction Box 1 2 3 4 5 6 10 9 8 Figure F.14.1 7 Figure F.14.2 November 2003 Pierce Corporation
-F-15 End Tower Junction Box ITEM PART NO. QTY DESCRIPTION 1 2218-03 1 END TOWER RELAY BASE 8 PIN * 2220-01 1 END TOWER RELAY 120 VAC 2 2218-01 1 TOWER MOTOR STARTER 3 2205-01 1 MOV - ARC REDUCER FOR COIL DISCHARGE SPIKES 4 2195-01 4 3 POSITION TERM BLOCK * 2195-02 1 TERM BLOCK END 5 2269-01 1 GROUND BAR 6 3055-15 1 MOTOR CABLE 4 COND 22-1/2 FT (STANDARD) * 3055-40 1 MOTOR CABLE 4 COND 33 FT (HIGH PROFILE) * 2157-13 1 STRAIN RELIEF 1/2" NPT X 1/2" ID * 2157-15 1 STRAIN RELIEF NUT 1/2" 7-1 SPAN CABLE IN FROM PREVIOUS TOWER * 2157-14 1 STRAIN RELIEF 1" NPT X 3/4" ID * 2157-16 1 STRAIN RELIEF NUT 1" * 3055-33 1 SPAN CABLE 12+16 11 COND 127 FT * 3055-22 1 SPAN CABLE 10+14 11 COND 127 FT * 3055-34 1 SPAN CABLE 12+16 11 COND 147 FT * 3055-23 1 SPAN CABLE 10+14 11 COND 147 FT * 3055-35 1 SPAN CABLE 12+16 11 COND 167 FT * 3055-36 1 SPAN CABLE 12+16 11 COND 187 FT * 3055-38 1 SPAN CABLE 12+16 11 COND 207 FT * 3055-41 1 SPAN CABLE 12+16 11 COND 129 FT (HIGH PROFILE) * 3055-42 1 SPAN CABLE 12+16 11 COND 149 FT (HIGH PROFILE) * 3055-43 1 SPAN CABLE 12+16 11 COND 169 FT (HIGH PROFILE) * 3055-46 1 SPAN CABLE 12+16 11 COND 189 FT (HIGH PROFILE) 8-1 PLUG (REMOVE FOR END GUN OPTION) 9-1 RUN LIGHT 10 2282-01 1 TOWER ON-OFF DISCONNECT SWITCH Pierce Corporation November 2003
F-16- Intermediate Tower Junction Box Components 19* 20* 17 NOTE: * Indicates Extra Parts For Double Cam Junction Box 21* 18 1 5 4 6 7 23* 22* 16 1* 24* 2 15 3 8 13 14 9 12 11 10 Figure F.16 November 2003 Pierce Corporation
-F-17 Intermediate Tower Junction Box Components ITEM PART NO. QTY DESCRIPTION 1 2224-03 2-3* MICRO SWITCH CLOSE TOLERANCE 2 2225-01 2 AJUSTABLE BASE FOR MICRO SWITCH 3 2223-01 1 CAM BUSHING 4 2201-06 3 BOLT 6-32 X 1/2" 5 2042-03 1 WASHER SAE #6 6 2221-01 1 CAM SPRING 7 2218-01 1 MOTOR STARTER 8 2034-02 3 NUT 6-32 9 1941-01 1 CAM ARM 10 2042-06 1 WASHER SAE 1/4" 11 2031-02 1 LOCK NUT 1/4" 12 2282-01 1 TOWER ON-OFF DISCONNECT SWITCH 13 2195-01 4 3 POSITION TERM BLOCK * 2195-02 1 TERM BLOCK END 14 3047-01 1 JUNCTION BOX STAINLESS BASE 15 2269-01 1 GROUND BAR 16 2201-07 4-6* BOLT 6-32 X 7/8" 17 2226-01 1 BOLT FILLISTER 1/4" X 3/4" 18 2222-01 1 CAM 19 2018-09 1* BOLT HEX 1/4" X 3" 20 2222-02 1* TOP CAM FOR DOUBLE CAM 21 2220-01 1* RELAY 8 PIN 120 VAC 22 2201-21 2* BOLT 8-32 X 1" 23 2218-03 1* RELAY BASE 8 PIN 24 2225-02 1* AJUSTABLE BASE DRILLED FOR DOUBLE CAM SETUP * 3060-51 1 DOUBLE CAM CONVERSION KIT (INCLUDES * ITEMS) Pierce Corporation November 2003
F-18- Notes November 2003 Pierce Corporation