Galaxy VM Classic Battery Cabinet Installation GVMCBCWUE, GVMCBC2WUE, GVMCBC2WUF, GVMCBC3WUF 07/2017 www.schneider-electric.com
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Classic Battery Cabinet Table of Contents Important Safety Instructions SAVE THESE INSTRUCTIONS...5 Symbols in This Manual...5 FCC Statement...6 Safety Precautions...6 Electrical Safety...8 Battery Safety...9 Symbols Used... 11 Specifications...12 Specifications for Classic Battery Cabinets...12 Classic Battery Cabinet Weights and Dimensions...13 Environment...13 Overview of Supplied Installation Kits...14 Anchoring Kit...14 Installation Kit 0M-816909...14 Fuse Kit 0N 9270 Shipped with GVMFU800WW...16 Cable Kits...16 Cable Kit 0N-9255...17 Cable Kit 0N-9272...17 Cable Kit 0N-9281...17 Installation Kit 0M-816903 or 0M-816902...17 Installation Kit 0M-77654 or 0M-814636...18 Installation Procedure...19 Installation Procedure for Line-Up Classic Battery Cabinets...19 Mechanical Assembly...21 Remove the Classic Battery Cabinet from the Pallet...21 Mount the Rear Anchoring Brackets for the Classic Battery Cabinet...22 Prepare the Classic Battery Cabinet for Power and Signal Cables...24 Position the Classic Battery Cabinets...28 Interconnect the Rightmost Classic Battery Cabinet and the Power Cabinet...30 Mount the Front Anchoring Brackets on the Classic Battery Cabinets...33 Connect the Power and Signal Cables...34 Connect Power and Signal Cables between Classic Battery Cabinets...34 Install and Connect Temperature Sensor...38 Install Fuse Kit in the Rightmost Classic Battery Cabinet...38 Connect Power and Signal Cables between I/O and Classic Battery Cabinet...40 Interconnect the Batteries in the Classic Battery Cabinet...42 990 5271D 001 3
Important Safety Instructions SAVE THESE INSTRUCTIONS Important Safety Instructions SAVE THESE INSTRUCTIONS Classic Battery Cabinet This manual contains important safety instructions for the Galaxy VM Classical Battery Cabinet, Wide 225 kva / 203 kw that should be followed during installation and maintenance. Read these instructions carefully and look at the equipment to become familiar with it before trying to install, operate, service or maintain it. The following safety messages may appear throughout this manual or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure. Symbols in This Manual The addition of this symbol to a Danger or Warning safety message indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages with this symbol to avoid possible injury or death. DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. Failure to follow these instructions will result in death or serious injury. WARNING WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. Failure to follow these instructions can result in death, serious injury, or equipment damage. CAUTION CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Failure to follow these instructions can result in injury or equipment damage. NOTICE NOTICE is used to address practices not related to physical injury. The safety alert symbol shall not be used with this type of safety message. Failure to follow these instructions can result in equipment damage. 990 5271D 001 5
Classic Battery Cabinet Important Safety Instructions SAVE THESE INSTRUCTIONS Please Note Electrical equipment should only be installed, operated, serviced, and maintained by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. A qualified person is one who has skills and knowledge related to the construction, installation, and operation of electrical equipment and has received safety training to recognize and avoid the hazards involved. FCC Statement NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Any changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment. Safety Precautions DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH All safety instructions in this document must be read, understood and followed. Failure to follow these instructions will result in death or serious injury. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Read all instructions in the Installation Manual before installing or working on this UPS system. Failure to follow these instructions will result in death or serious injury. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Do not install the UPS system until all construction work has been completed and the installation room has been cleaned. Failure to follow these instructions will result in death or serious injury. 6 990 5271D 001
Important Safety Instructions SAVE THESE INSTRUCTIONS Classic Battery Cabinet DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH The product must be installed according to the specifications and requirements as defined by Schneider Electric. It concerns in particular the external and internal protections (upstream breakers, battery breakers, cabling, etc.) and environmental requirements. No responsibility is assumed by Schneider Electric if these requirements are not respected. After the UPS system has been electrically wired, do not start up the system. Start-up must only be performed by Schneider Electric. Failure to follow these instructions will result in death or serious injury. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH The UPS system must be installed according to local and national regulations. Install the UPS according to: IEC 60364 (including 60364 4 41- protection against electric shock, 60364 4 42 - protection against thermal effect, and 60364 4 43 - protection against overcurrent), or NEC NFPA 70, or Canadian Electrical Code (C22.1, Part 1) depending on which one of the standards apply in your local area. Failure to follow these instructions will result in death or serious injury. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Install the UPS system in a temperature controlled indoor environment free of conductive contaminants and humidity. Install the UPS system on a non-flammable, level and solid surface (e.g. concrete) that can support the weight of the system. Failure to follow these instructions will result in death or serious injury. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH The UPS is not designed for and must therefore not be installed in the following unusual operating environments: Damaging fumes Explosive mixtures of dust or gases, corrosive gases, or conductive or radiant heat from other sources Moisture, abrasive dust, steam or in an excessively damp environment Fungus, insects, vermin Salt-laden air or contaminated cooling refrigerant Pollution degree higher than 2 according to IEC 60664-1 Exposure to abnormal vibrations, shocks, and tilting Exposure to direct sunlight, heat sources, or strong electromagnetic fields Failure to follow these instructions will result in death or serious injury. 990 5271D 001 7
Classic Battery Cabinet Important Safety Instructions SAVE THESE INSTRUCTIONS DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Do not drill or cut holes for cables or conduits with the gland plates installed and do not drill or cut holes in close proximity to the UPS. Failure to follow these instructions will result in death or serious injury. HAZARD OF ARC FLASH WARNING Do not make mechanical changes to the product (including removal of cabinet parts or drilling/cutting of holes) that are not described in the Installation Manual. Failure to follow these instructions can result in death, serious injury, or equipment damage. RISK OF OVERHEATING NOTICE Respect the space requirements around the UPS system and do not cover the product s ventilation openings when the UPS system is in operation. Failure to follow these instructions can result in equipment damage. RISK OF EQUIPMENT DAMAGE NOTICE Do not connect the UPS output to regenerative load systems including photovoltaic systems and speed drives. Failure to follow these instructions can result in equipment damage. Electrical Safety DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Electrical equipment must be installed, operated, serviced, and maintained only by qualified personnel. Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. Turn off all power supplying the UPS system before working on or inside the equipment. Before working on the UPS system, check for hazardous voltage between all terminals including the protective earth. The UPS contains an internal energy source. Hazardous voltage can be present even when disconnected from the mains supply. Before installing or servicing the UPS system, ensure that the units are OFF and that mains and batteries are disconnected. Wait five minutes before opening the UPS to allow the capacitors to discharge. The UPS must be properly earthed/grounded and due to a high leakage current, the earthing/grounding conductor must be connected first. Failure to follow these instructions will result in death or serious injury. 8 990 5271D 001
Important Safety Instructions SAVE THESE INSTRUCTIONS Classic Battery Cabinet DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH In systems where backfeed protection is not part of the standard design, an automatic isolation device (backfeed protection option or other device meeting the requirements of IEC/EN 62040 1 or UL1778 5th Edition depending on which of the two standards apply to your local area) must be installed to prevent hazardous voltage or energy at the input terminals of the isolation device. The device must open within 15 seconds after the upstream power supply fails and must be rated according to the specifications. Failure to follow these instructions will result in death or serious injury. When the UPS input is connected through external isolators that, when opened, isolate the neutral or when the automatic backfeed isolation is provided external to the equipment or is connected to an IT power distribution system, a label must be fitted at the UPS input terminals, and on all primary power isolators installed remote from the UPS area and on external access points between such isolators and the UPS, by the user, displaying the following text (or equivalent in a language which is acceptable in the country in which the UPS system is installed): DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Risk of Voltage Backfeed. Before working on this circuit: Isolate the UPS and check for hazardous voltage between all terminals including the protective earth. Failure to follow these instructions will result in death or serious injury. Battery Safety DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Battery circuit breakers must be installed according to the specifications and requirements as defined by Schneider Electric. Servicing of batteries must only be performed or supervised by qualified personnel knowledgeable of batteries and the required precautions. Keep unqualified personnel away from batteries. Disconnect charging source prior to connecting or disconnecting battery terminals. Do not dispose of batteries in a fire as they can explode. Do not open, alter, or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic. Failure to follow these instructions will result in death or serious injury. 990 5271D 001 9
Classic Battery Cabinet Important Safety Instructions SAVE THESE INSTRUCTIONS DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Batteries can present a risk of electric shock and high short-circuit current. The following precautions must be observed when working on batteries Remove watches, rings, or other metal objects. Use tools with insulated handles. Wear protective glasses, gloves and boots. Do not lay tools or metal parts on top of batteries. Disconnect the charging source prior to connecting or disconnecting battery terminals. Determine if the battery is inadvertently grounded. If inadvertently grounded, remove source from ground. Contact with any part of a grounded battery can result in electric shock. The likelihood of such shock can be reduced if such grounds are removed during installation and maintenance (applicable to equipment and remote battery supplies not having a grounded supply circuit). Failure to follow these instructions will result in death or serious injury. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH When replacing batteries, always replace with the same type and number of batteries or battery packs. Refer to the label in the classic battery cabinet for information on batteries in your system. Failure to follow these instructions will result in death or serious injury. CAUTION RISK OF EQUIPMENT DAMAGE Wait until the system is ready to be powered up before installing batteries in the system. The time duration from battery installation until the UPS system is powered up must not exceed 72 hours or 3 days. Batteries must not be stored more than six months due to the requirement of recharging. If the UPS system remains de-energized for a long period, we recommend that you energize the UPS system for a period of 24 hours at least once every month. This charges the batteries, thus avoiding irreversible damage. Failure to follow these instructions can result in injury or equipment damage. 10 990 5271D 001
Important Safety Instructions SAVE THESE INSTRUCTIONS Symbols Used Classic Battery Cabinet Stand-by Hazardous voltage Attention or consult accompanying documents Output Input OFF (power disconnection from utility/mains) or output disabled ON (power connection to the utility/mains) or output enabled Alternating current Direct current Connection for the neutral conductor on permanently installed equipment Earth (ground) 990 5271D 001 11
Classic Battery Cabinet Specifications Specifications HAZARD OF EQUIPMENT DAMAGE NOTICE Refer to the UPS installation manual for detailed specifications of the UPS system. Failure to follow these instructions can result in equipment damage. Specifications for Classic Battery Cabinets DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH The classic battery cabinet must only be used with the Galaxy VM UPS. Failure to follow these instructions will result in death or serious injury. Specifications for Classic Battery Cabinet Solutions Classic Battery Cabinet Solution GVMCBCWUE GVMCBC2WUF Cabinets included in solution 1 x 0G-GVMCBCWUB 2 x 0G-GVMCBCWUA UPS (kva) 160 180 160 180 225 Runtime (minutes) 5 5 10 10 5 Nominal voltage (VDC) 1 40 blocks 480 480 480 480 480 38 blocks 456 456 456 Battery current at full load (A) 1 40 blocks 314 353 314 353 442 38 blocks 331 372 465 Circuit breaker Fuse (A) 400 A DC breaker: LGF37040D30ABSO 800 A Classic Battery Cabinet Solution GVMCBC2WUE GVMCBC3WUF Cabinets included in solution 2 x 0G-GVMCBCWUB 3 x 0G-GVMCBCWUA UPS (kva) 160 180 225 225 Runtime (minutes) 15 15 10 15 Nominal voltage (VDC) 1 40 blocks 480 480 480 480 38 blocks 456 Battery current at full load (A) 1 40 blocks 314 353 442 442 38 blocks 465 Circuit breaker Fuse (A) 400 A DC breaker: LGF37040D30ABSO 800 A 1. Refer to label in the top right corner of the classic battery cabinet for number of battery blocks in your system. 12 990 5271D 001
Specifications Classic Battery Cabinet Specifications for Individual Classic Battery Cabinets 0G-GVMCBCWUB 0G-GVMCBCWUA Maximum power rating for individual cabinet (kva) 180 130 Nominal voltage (VDC) 2 40 blocks 480 480 38 blocks 456 Battery current at full load and nominal battery 40 blocks 353 255 voltage (A) 2 38 blocks 269 Circuit breaker Fuse (A) Maximum configuration 400 A DC breaker: LGF37040D30ABSO 800 A 8 classic battery cabinets per UPS system Torque Specifications for Battery Connections The torque values for the battery connections are dependent on the battery type used in your specific classic battery cabinet. Battery Type UPS 12 300 MR UPS 12 400 MR 12HX300 12HX400 Torque 12.4 Nm (9.15 lb-ft) 12.4 Nm (9.15 lb-ft) 6 10 Nm (4.43 7.38 lb-ft) 6 10 Nm (4.43 7.38 lb-ft) Trip Settings for Breaker in Classic Battery Cabinet 160 kva 180 kva 225 kva Im (A) Low setting (1000 A) Low setting (1000 A) Low setting (1000 A) Classic Battery Cabinet Weights and Dimensions Part Total Weight kg (lbs) Cabinet Height mm (in) Cabinet Width mm (in) Cabinet Depth mm (in) Solution with 1 premium adjacent battery cabinet, 42.5 in wide type 400 (GVMCBCWUE) Solution with 2 premium adjacent battery cabinets, 85 in wide type 400 (GVMCBC2WUE) Solution with 2 premium adjacent battery cabinets, 85 in wide type 300 (GVMCBC2WUF) Solution with 3 premium adjacent battery cabinets, 127.5 in wide type 300 (GVMCBC3WUF) 1816 (3995.2) 1970 (77.56) 1080 (42.52) 854 (33.62) 3635 (7997) 1970 (77.56) 1080 (42.52) 854 (33.62) 2899 (6377.8) 1970 (77.56) 1080 (42.52) 854 (33.62) 4354 (9578.80) 1970 (77.56) 1080 (42.52) 854 (33.62) Environment Operation Storage Temperature 0 C to 40 C ( 32 F to 104 F ) -15 C to 40 C (5 F to 104 F) 2. Refer to label in the top right corner of the classic battery cabinet for number of battery blocks in your system. 990 5271D 001 13
Classic Battery Cabinet Overview of Supplied Installation Kits Overview of Supplied Installation Kits Anchoring Kit Part Used in Number of units Rear anchoring bracket Mount the Rear Anchoring Brackets for the Classic Battery Cabinet, page 22 1 Rod for fastening to rear anchoring bracket Position the Classic Battery Cabinets, page 28 4 Front anchoring bracket Mount the Front Anchoring Brackets on the Classic Battery Cabinets, page 33 1 Front anchor cover 1 Installation Kit 0M-816909 Part Used in Number of units Spacer between classic battery cabinet and UPS Mount the Rear Anchoring Brackets for the Classic Battery Cabinet, page 22 1 Spacer between classic battery cabinet and classic battery cabinet 1 M8 nut with washer 4 Rod securing brackets Position the Classic Battery Cabinets, page 28 2 PE busbar Interconnect the Rightmost Classic Battery Cabinet and the Power Cabinet, page 30 1 DC+ busbar 1 DC- busbar 1 M8 x 20 mm hexagonal torx with washer 6 14 990 5271D 001
Overview of Supplied Installation Kits Classic Battery Cabinet Part Used in Number of units Top baying bracket Interconnect the Rightmost Classic Battery Cabinet and the Power Cabinet, page 30 and Position the Classic Battery Cabinets, page 28 1 Top baying bracket 1 2.5 mm washer 2 M6 x 16 mm torx screw with washer 7 M8 x 20 mm hexagonal torx with washer 7 Cable ties for signal cables Signal cable from I/O cabinet to classic battery cabinet 0W11396 Connect Power and Signal Cables between Classic Battery Cabinets, page 34 and Connect Power and Signal Cables between I/O and Classic Battery Cabinet, page 40 Connect Power and Signal Cables between I/O and Classic Battery Cabinet, page 40 6 1 Signal cable from I/O cabinet to classic battery cabinet 0W11397 1 Signal cable from I/O cabinet to classic battery cabinet 0W11398 1 M4 x 12 mm torx screw with washer 6 Signal cable from classic battery cabinet to classic battery cabinet 0W10769 Connect Power and Signal Cables between Classic Battery Cabinets, page 34 1 Cable ties for power cables 18 M4 x 12 mm torx screw with washer 6 990 5271D 001 15
Classic Battery Cabinet Overview of Supplied Installation Kits Fuse Kit 0N 9270 Shipped with GVMFU800WW Part Used in Number of units 800 A fuse Install Fuse Kit in the Rightmost Classic Battery Cabinet, page 38 2 Microswitch fuse indicator 2 M10 nut with washer 4 M8 nut with washer 8 Washer for M10 nut 4 Signal cable 0W10772 1 Copper bar for fuse 4 Label 2 Cable Kits One of the below cable kits will be shipped with your battery solution. 16 990 5271D 001
Overview of Supplied Installation Kits Classic Battery Cabinet Cable Kit 0N-9255 Part Used in Number of units Power cables from classic battery cabinet to classic battery cabinet 0W6845A Connect Power and Signal Cables between Classic Battery Cabinets, page 34 1 Power cables from classic battery cabinet to power cabinet 0W10682 Connect Power and Signal Cables between I/O and Classic Battery Cabinet, page 40 1 Cable Kit 0N-9272 Part Used in Number of units Power cables from classic battery cabinet to power cabinet 0W10682 Connect Power and Signal Cables between I/O and Classic Battery Cabinet, page 40 1 Cable Kit 0N-9281 Part Used in Number of units Power cables from classic battery cabinet to classic battery cabinet 0W6845A Connect Power and Signal Cables between Classic Battery Cabinets, page 34 2 Power cables from classic battery cabinet to power cabinet 0W10682 Connect Power and Signal Cables between I/O and Classic Battery Cabinet, page 40 1 Installation Kit 0M-816903 or 0M-816902 Part Used in Number of units Cover for battery terminal Interconnect the Batteries in the Classic Battery Cabinet, page 42 10 Cable from battery shelf to battery shelf 4 Cable tie 4 990 5271D 001 17
Classic Battery Cabinet Overview of Supplied Installation Kits Installation Kit 0M-77654 or 0M-814636 Part Used in Number of units Battery service desk Save for battery replacement by Schneider Electric 1 or Battery service desk rib 2 Handle 1 Ladder 1 18 990 5271D 001
Installation Procedure Installation Procedure Classic Battery Cabinet For the installation procedures below, these symbols have been used: Power cables Signal cables Busbar connection Protective earth (PE) busbar connection Installation Procedure for Line-Up Classic Battery Cabinets Overview of Busbar, Signal Cable and Power Cable Connections 1. Remove the Classic Battery Cabinet from the Pallet, page 21. 2. Mount the Rear Anchoring Brackets for the Classic Battery Cabinet, page 22. 3. Prepare the Classic Battery Cabinet for Power and Signal Cables, page 24. 4. Position the Classic Battery Cabinets, page 28. 5. Interconnect the Rightmost Classic Battery Cabinet and the Power Cabinet, page 30. 990 5271D 001 19
Classic Battery Cabinet Installation Procedure 6. Mount the Front Anchoring Brackets on the Classic Battery Cabinets, page 33. 7. Connect Power and Signal Cables between Classic Battery Cabinets, page 34. 8. Install and Connect Temperature Sensor, page 38. 9. Install Fuse Kit in the Rightmost Classic Battery Cabinet, page 38. 10. Connect Power and Signal Cables between I/O and Classic Battery Cabinet, page 40. 11. Interconnect the Batteries in the Classic Battery Cabinet, page 42. 20 990 5271D 001
Mechanical Assembly Mechanical Assembly Classic Battery Cabinet Remove the Classic Battery Cabinet from the Pallet NOTE: The removal of the pallet parts requires free space to one of the sides of the cabinet. 1. Lift up the cabinet and pallet off the floor using a forklift. 2. Remove the bolts that connect the six anchoring brackets to the cabinet in the front and rear. Front View of the Classic Battery Cabinet 3. Remove the bolts that connect the six anchoring brackets and the wooden crosspieces to the pallet as shown. Front View of the Classic Battery Cabinet 4. Remove the six anchoring brackets and the wooden crosspieces from the pallet. Save the left and right front anchoring brackets for the anchoring procedure. 990 5271D 001 21
Classic Battery Cabinet Mechanical Assembly 5. Remove the bolts that connect the bottom plate to the pallet. Front View of the Classic Battery Cabinet 6. Remove the wooden side parts of the pallet. Front View of the Classic Battery Cabinet 7. Lower the cabinet onto the floor with the forklift. 8. Remove the bottom plate. Mount the Rear Anchoring Brackets for the Classic Battery Cabinet HAZARD OF TILTING DANGER All front and rear anchoring brackets must be installed. Failure to follow these instructions will result in death or serious injury. 22 990 5271D 001
Mechanical Assembly Classic Battery Cabinet DANGER HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH Leave the UPS system covered while creating anchoring holes to prevent dust or other conductive parts in the system. Failure to follow these instructions will result in death or serious injury. 1. Mount the spacer from the installation kit to the rear anchoring bracket of the I/ O and power cabinets and fasten with an M8 nut. NOTE: The spacer must be mounted before the power cabinet is installed. 2. Assemble the three below parts and fasten using M12 screws. 3. Mount the assembly to the spacer and fasten using an M8 nut. 990 5271D 001 23
Classic Battery Cabinet Mechanical Assembly 4. Repeat the procedure for the remaining cabinets. 5. Place the rear anchoring bracket assembly in the final installation area and mark the anchoring hole locations. 6. Drill anchoring holes according to national and local requirements. 7. Anchor the assembly to the floor. 8. Loosen the screws and remove all the brackets from the floor anchors. 9. Mount on the brackets to the rear of the cabinets. Prepare the Classic Battery Cabinet for Power and Signal Cables DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Do not drill/punch holes for cables or conduits with the gland plates installed and do not drill/punch in close proximity to the UPS. Failure to follow these instructions will result in death or serious injury. 24 990 5271D 001
Mechanical Assembly Classic Battery Cabinet Front View of Rightmost Classic Battery Cabinet 1. Open the front doors of the rightmost classic battery cabinet. 2. Remove the side panels from the left side of the power cabinet and the side panels on the right side of the rightmost classic battery cabinet. NOTE: Save the panels for later use. 3. Remove the top inner cover on the right side. 4. Remove the pre-punched cover to get access to the PE busbar. 5. Remove the side panels from the sides of the classic battery cabinets that will be placed up against another cabinet. 990 5271D 001 25
Classic Battery Cabinet Mechanical Assembly 6. Remove the indicated dead front panels. NOTE: Save the dead front panels for later use. Front View of Rightmost Classic Battery Cabinet 26 990 5271D 001
Mechanical Assembly Classic Battery Cabinet 7. Remove the indicated dead front panels. NOTE: Save the dead front panels for later use. Front View of Rightmost Classic Battery Cabinet 8. Open the isolation cover in the left side of the power cabinet. Front View of Power Cabinet 9. Close the front doors of the classic battery cabinet. 990 5271D 001 27
Classic Battery Cabinet Mechanical Assembly Position the Classic Battery Cabinets NOTE: The rear anchoring brackets must be mounted before performing this task. 1. Lift up the cabinet and place the bracket over the floor anchors. Front View of the Classic Battery Cabinet 2. Guide the rod through the plate and into the hole in the rear of the cabinet. Use the rod to fasten the bolts in the rear of the cabinet. 3. Install top baying brackets between all classic battery cabinets. Front View of the Classic Battery Cabinets 28 990 5271D 001
Mechanical Assembly Classic Battery Cabinet 4. Mount three M6 screws from the installation kit in the three marked positions to tighten the cabinets together. Side View of the Classic Battery Cabinets 990 5271D 001 29
Classic Battery Cabinet Mechanical Assembly Interconnect the Rightmost Classic Battery Cabinet and the Power Cabinet 1. Place the washer on the rightmost classic battery cabinet and install the top baying brackets between the classic battery cabinet and the power cabinet. Front View of Classic Battery Cabinet and Power Cabinet 30 990 5271D 001
Mechanical Assembly Classic Battery Cabinet 2. Mount the three M6 screws from the installation kit in the three marked positions from the power cabinet side to tighten the two cabinets together. Side View of Power Cabinet 990 5271D 001 31
Classic Battery Cabinet Mechanical Assembly 3. Install the PE busbar assembly between the rightmost classic battery cabinet and the power cabinet. Front Left View of Classic Battery Cabinet and Power Cabinet 4. Install the DC+ and DC- busbar assemblies between the rightmost classic battery cabinet and the power cabinet. 32 990 5271D 001
Mechanical Assembly Classic Battery Cabinet Mount the Front Anchoring Brackets on the Classic Battery Cabinets 1. Fasten the front anchoring bracket to the front of the classic battery cabinets using the provided bolts. Front View of the Classic Battery Cabinet 2. Open the front door, take the finishing panel and fasten to the front of the classic battery cabinets using the provided bolts. Front View of the Classic Battery Cabinets 3. Anchor the brackets to the floor. NOTE: Floor anchoring bolts are not supplied. 990 5271D 001 33
Classic Battery Cabinet Connect the Power and Signal Cables Connect the Power and Signal Cables Connect Power and Signal Cables between Classic Battery Cabinets 1. Route the 0W6845 cables from classic battery cabinet to classic battery cabinet as shown on the illustration. Continue the procedure for all classic battery cabinets in the system. 2. Connect the PE cable between the PE terminal in one classic battery cabinet to the PE terminal in the next classic battery cabinet. 34 990 5271D 001
Connect the Power and Signal Cables Classic Battery Cabinet 3. Connect the DC+ and DC cables between one classic battery cabinet to the next classic battery cabinet. Front View of Two Classic Battery Cabinets 990 5271D 001 35
Classic Battery Cabinet Connect the Power and Signal Cables 4. Fasten the cables to the brackets in the top of the classic battery cabinet using the provided cables ties. Top of Classic Battery Cabinets 5. Fasten the DC+ and DC- cables to the bracket in the left side of the classic battery cabinet using the provided cables ties. Left Side of Classic Battery Cabinet 36 990 5271D 001
Connect the Power and Signal Cables Classic Battery Cabinet 6. Route the signal cables 0W10769 through the side and in the top of the cabinet. Front View of Classic Battery Cabinet 7. Connect the signal cables 0W10769 between all classic battery cabinets. NOTE: All circuits connected must have same 0 V reference. The signal cables must have a minimum rating of 600 V. 990 5271D 001 37
Classic Battery Cabinet Connect the Power and Signal Cables Install and Connect Temperature Sensor Front of Classic Battery Cabinet 1. Place the temperature sensor in top of the rightmost classic battery cabinet and fasten using cable ties. 2. Route the signal cable from the temperature sensor through the top and the side pillar and connect to the terminals indicated on the cable. Install Fuse Kit in the Rightmost Classic Battery Cabinet 1. Assemble the two fuse assemblies as shown below: 38 990 5271D 001
Connect the Power and Signal Cables Classic Battery Cabinet 2. Install the fuse kit in the rightmost classic battery cabinet and fasten using the eight bolts. Front View of Classic Battery Cabinet 3. Connect the signal cable 0W10772 from the fuses to the J3801 terminal in the top right corner of the classic battery cabinet. 4. Install the labels supplied with the fuse in the sides of the cabinet. 990 5271D 001 39
Classic Battery Cabinet Connect the Power and Signal Cables Connect Power and Signal Cables between I/O and Classic Battery Cabinet 1. Connect the power cable 0W10682 from the PE busbar connected to the power cabinet to the PE busbar in the rightmost classic battery cabinet. Front View of Classic Battery Cabinet 40 990 5271D 001
Connect the Power and Signal Cables Classic Battery Cabinet 2. Connect the two power cables 0W10682 from the DC+ busbar connected to the power cabinet to the DC+ busbar in the rightmost classic battery cabinet. 3. Connect the two power cables 0W10682 from the DC- busbar connected to the power cabinet to the DC- busbar in the rightmost classic battery cabinet. 4. Connect the signal cables 0W11396, 0W11397, and 0W11398 from the I/O cabinet to the rightmost classic battery cabinet. NOTE: All circuits connected must have same 0 V reference. The signal cables must have a minimum rating of 600 V. 990 5271D 001 41
Classic Battery Cabinet Interconnect the Batteries in the Classic Battery Cabinet Interconnect the Batteries in the Classic Battery Cabinet DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Batteries can present a risk of electric shock and high short-circuit current. The following precautions must be observed when working on batteries Remove watches, rings, or other metal objects. Use tools with insulated handles. Wear protective glasses, gloves and boots. Do not lay tools or metal parts on top of batteries. Disconnect the charging source prior to connecting or disconnecting battery terminals. Determine if the battery is inadvertently grounded. If inadvertently grounded, remove source from ground. Contact with any part of a grounded battery can result in electric shock. The likelihood of such shock can be reduced if such grounds are removed during installation and maintenance (applicable to equipment and remote battery supplies not having a grounded supply circuit). Failure to follow these instructions will result in death or serious injury. RISK OF EQUIPMENT DAMAGE WARNING Wait until the system is ready to be powered up before connecting batteries in the system. The time duration from battery connection until the UPS system is powered up must not exceed 72 hours or 3 days. Failure to follow these instructions can result in death, serious injury, or equipment damage. 42 990 5271D 001
Interconnect the Batteries in the Classic Battery Cabinet Classic Battery Cabinet Front View of Two Classic Battery Cabinets NOTE: Please note that the position of the DC+ and DC- terminals might be different. Refer to the marking on the battery and the label on the battery breaker. 1. Lock out/tag out the battery breaker in open position using the provided battery breaker lock. 2. Protect one end of the provided battery cable using an insulation cap or similar. 3. Connect the other end of the battery cable to the vacant positive battery terminal of the bottom shelf. 4. Route the battery cable as shown on the drawing and fasten the cable to the battery securing brackets using the provided cable ties. 5. Remove the insulation cap from the cable and connect the battery cable to the vacant negative battery terminal on the shelf above. 6. Repeat the procedure for all shelves in the cabinet. 7. Ensure that all screws are torqued according to the specifications on the supplied battery connection diagram. 8. Measure for correct polarity on all battery breakers in the system. 990 5271D 001 43
Classic Battery Cabinet Interconnect the Batteries in the Classic Battery Cabinet 9. Reinstall the indicated dead front panels. 44 990 5271D 001
Interconnect the Batteries in the Classic Battery Cabinet Classic Battery Cabinet 10. Reinstall the indicated dead front panels. 11. Close the front doors of all classic battery cabinets. NOTE: Before switching on the battery breaker, remove the padlock and save for future use. 990 5271D 001 45
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