PARTS MANUAL PN and MICROFICHE PN 0 /0 FRONTIER TOURING Model #S0NTDS E 00 Polaris Sales Inc.
TABLE OF CONTENTS FRONTIER TOURING S0NTDS Parts Manual AIR BOX... C BATTERY BOX... C BRAKE... B BUMPER... A CARGO BOX... A CHAINCASE... B0 CHASSIS... A CONSOLE... A COOLING SYSTEM... B CRANKCASE... C0 CRANKSHAFT... C CYLINDER... C CYLINDER HEAD... C DECALS - EDGE... A DRIVE CLUTCH... C DRIVE TRAIN... B DRIVEN CLUTCH... C ELECTRICAL... C ENGINE MOUNTING... C EXHAUST... C EXHAUST SYSTEM... C FLAP... A FOIL/FOAM... A FRONT SUSPENSION... B- FRONT TORQUE ARM... B FUEL SYSTEM... D GAS TANK... A HANDLEBAR... B A B C D E F G H HITCH... A HOOD... A0- INTAKE H... I M MAGNETO... N C D NOSEPAN... A- OIL DIPSTICK and FILTER... OIL PUMP... PISTON O P... RAIL MOUNTING... REAR SUSPENSION... REAR TORQUE ARM... REAR TRACK SHOCK... RECOIL ASM.... R S C D C B B C C D SEAT... A SENSORS/SWITCHES/ELECTRICAL... C SHIFT (Reverse Models)... B SKI... B STARTING MOTOR... D STEERING... B- TAILLIGHT ASM.... TOOL KIT... WATER PUMP T W... A D D The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.
CHASSIS FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 0 0 00 Clamp, Hose Rivet Stop, Torque Screw 0 Mount, Engine, Rear, LH 00 Nut, Speed 0 Bolt, Carriage Rivet 0 Mount, Engine, Rear, RH 0 0 Asm., Bracket, Coil w/nuts 0-0 Chassis, Frontier, Natural 00 Caplug -0 Hook, Cargo -0 Hook, Cargo, Front -0-0 Bracket, Lower Accessory, Attach, LH Bracket, Lower Accessory, Attach, RH 0 0 Asm., Footrest, Passenger, LH (Incl.,) Asm., Footrest, Passenger, RH (Incl.,) Mount, Passenger Footrest 0 Screw 0 0 Cooler, Running Board, LH Cooler, Running Board, RH 0 0 Strap, Airbox Top Mount, Console Toe Clip, LH Mount, Console Toe Clip, RH 0 Support, Footrest, LH Support, Footrest, RH 0 Footrest, LH Footrest, RH 00 Plug, Barbed 00 0 Kit, Trailing Arm Mount, LH Kit, Trailing Arm Mount, RH Foam, Tool w/adhesive Guard, Adapter Drive 00 Plug, Hole 0 Rivet 0 Bulkhead, Front /0 A
SEAT FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 0 0 Asm., Seat Base Passenger Primary (Incl. -) Asm., Seat, Edge Touring Asm., Seat Cover, Edge Touring Asm., Seat Base, Pssngr. Secondary Asm., Seat Cover, Passenger Asm., Seat, Pssngr. Touring (Incl. -) 0 Screw 0 Latch, Seat 0 Spring, Seat Latch, Torsion 00 0 Plate, Latch Mount, Tour LH Plate, Latch Mount, Tour RH Rivet 0 Screw 0 0 Bushing, Grab Handle 0-0 0-0 Handle, Grab, LH Handle, Grab, RH Heater, Grip, Passenger 0 Plug, Overflow 0 Grip, Handlebar, Passenger Asm., Deflector, Wind, LH Asm., Deflector, Wind, RH Asm., Knob, Grab Handle Rivet 0 Tube, Grab Handle Screw 0 0 Washer, Flat Rivet Nut, Seat /0 A
CARGO BOX/TAILLIGHT ASM. FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 0- Asm., Taillight, Sonic Blue (Incl. 0-) Harness, Taillight Harness, Passenger Heater Switch Asm., Trunk Cover (Incl. ) Pawl, Lock, Trunk 00 Lock, Trunk (Incl.. ) 00 Asm., Ring w/keys 0 Screw 00 Socket, Bulb 00 Bulb, Taillight A 0 0 Nut, Nylok 0 Washer, Flat - - - - - - - Housing, Taillight 0 0 Asm., Reflector, LH Asm., Reflector, RH 0 Screw Bail, Trunk Lock Rivet - - Skirt, Snow, Sonic Blue, LH Skirt, Snow, Sonic Blue, RH Rivet /0
BUMPER/HITCH/FLAP FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 Bracket, Hitch/Flap 0 Rivet 0-0 Hitch -0 Asm., Rear Bumper, Touring, Natural 0 Bolt 0 Washer, Spring Lock 0 Washer, Flat Rivet -0 Flap, Snow, RMK, Black w/chrome 0 Support, Snow Flap /0 A
GAS TANK FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 0 - - - - - - - Screw - - - - - - - Pump, Fuel - - - - - - - Gasket, Fuel Pump - - - - - - - Ring, Compression 000 Cable Tie - - - - - - - AR Line, Fuel 00-00 AR Line, Fuel - - - - - - - Pickup, Fuel w/filter -00 Cap, Fuel 0 - - - - - - - Fitting, 0 Degree 0 Asm., Fuel Tank (Incl. -,,,0) A Nut, Nylok 0 Washer, Flat 0 Foam, Seal, Rear Cooler -0 Bracket, Gas Tank Washer, Flat 00 Nut, Speed 0 Bolt, Carriage Bolt 0 00- AR Line, Fuel 00- Tubing, Convoluted 00 Clamp, Hose, Screw Type /0
NOSEPAN FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 0 Rivet -0 Hinge, Pivot, Lower, RH Mount, Shock, RH 0 Foam, Seal, Rear Cooler 0 Nut, Flanged, Nylon Screw Mount, Upper Shock, LH Washer Rivet 0 Rivet Rivet 0-0 Bracket, Radius Rod Support 00 Brace, Pan, Lower -0 Hinge, Pivot, Lower, LH Nut, Flanged, Nylok -00 Asm., Bumper, Front Bolt Rivet Shield, Exhaust, Heat, Extended 0 - Nosepan, Stone Silver Nut, Nylok Washer Screw Screw 0 Washer, Spring Lock Guide, Hood, LH Guide, Hood, RH /0 A
NOSEPAN FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 0 0 Plug, Nylon 0 Foil, Nosepan Foil, Nosepan, Shock Tower Foil, Nosepan, Upper, RH 0 Tape, Foil, Nosepan, Lower, RH 0 Foil, Tape 00 Foil, Tape, Nosepan 00 J-Clip, Retainer Rivet 0 Foil 00 Clip, Speed, U-Type Clip, Retainer, Belt A 00 Asm., Clutch Guard 00 Pin, Clutch Guard Pad, Clutch Guard 00 Decal, Engine and Clutch Rivet 0 Decal, Troubleshooting, Edge Touring 0 Rivet 0 0 Asm., Reflector, Amber 0 Plug, Hole Plug, Nosepan, Oblong 00 Clip, Routing Plate, Backer, Clutch Guard /0
HOOD FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 0 - Asm., Hood, Sonic Blue Harness, Headlight 0 Asm. Headlamp (Incl. Bulbs) 0 Seal, Headlight, One Piece 0 Bulb, Headlight 00 Retainer, Headlamp Bulb Bolt, Tee Adjuster 0 Spring, Headlight Adjust 00 Knob, Headlight Adjust, Locking 0-00 -00 0 0 Asm., Mirror, LH Asm., Mirror, RH Washer, Flat Nut, Nylok Foam, Prefilter 0 Asm., Plenum/Foil (Incl. -) Plenum, Intake, Hood 0 Decal, Suspension Set-Up 0 Cover, Access, Headlight 0 0 Screw Foil Foil, Plenum Foil Foil, Plenum, LH, Inner 0-0 Hinge, Upper, LH 0 Bolt 0 Washer, Flat Bolt 0 Spacer Nut, Nylok 00 Clamp, Cable -0 Hinge, Upper, RH /0 A0
HOOD FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 0 0 0 Rivet, Plastic, Lock 0 Windshield, Inch 00 Retainer, Windshield 000 Kit, Tachometer (Incl. -) Bulb, Replacement 00 Cushion, Rubber 00 Bracket, Speedometer/Tachometer 0 Washer, Flat 0 Washer, Split Lock 0 Nut 0 0 Knob, Trip Odometer 0 000 Asm., Speedometer Bulb, Replacement 0 Cable, Speedometer w/foil Foil, Speedometer Cable A 00 00 Asm., Fuel Gauge Fuse 00 Cushion, Rubber, Fuel Gauge 0 Spacer, Fuel Gauge Bracket 0 Bracket, Fuel Gauge 0 Washer, Flat 0 Washer, Split Lock 0 Nut, Hex 0 00 Clip, Rosebud 0 Screw Nut, Nylok 00 Cable, Hood Retainer Rivet /0
FOIL/FOAM FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. Rivet -00 Closure, Hood, Upper, LH Foil, Tape, Hood, Front Foil, Tape, Hood, Rear 0 Foam, Hood, Rear, LH Foam, Hood, Front, LH Foam, Hood, Center w/channel /0 A
DECALS FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 0 0 Kit, Hood Decal, 0 Frontier Touring (Incl.,,-,,,,) 0 Decal, Warning, English Decal, Dash 0 Decal, Electric Start, Domed 0 Decal, Warning, French 0 Decal, Warning, PASSENGER 0 Decal, Warning/Rev/Elec. Rev. Opt. 00 Decal, Ignition Urocal, FRONTIER CYCLE 0 Decal, FRONTIER CYCLE, LH Decal, FRONTIER CYCLE, RH 0 Decal, Hood Center EDGE TOURING Urocal, Hood Center EDGE TOURING Decal, Hood Center, Front Urocal, POLARIS 0 0 Decal, Trailing Arm, EDGE IFS, LH Decal, Trailing Arm, EDGE IFS, RH A Urocal, EDGE TOURING 0 0 Decal, Hood Side, EDGE TOURING, LH Decal, Hood Side, EDGE TOURING, RH 0 0 Decal, Pan, LH Decal, Pan, RH 0 0 Decal, Hood Side, Rear, LH Decal, Hood Side, Rear, RH Urocal, POLARIS 0 0 Decal, Snowskirt, LH Decal, Snowskirt, RH 0 00 00 Decal, Reflector, LH Decal, Reflector, RH 00 00 Decal, Max. 0 Lbs. ( KG) Decal, Reflector, Edge Tour, Rear Decal, Track/Seat, English/French, LH/RH 0 0 Decal, Hood Top, POLARIS, LH Decal, Hood Top, POLARIS, RH /0
CONSOLE FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 Screw 0 0 Asm., Console w/foil Foil, Console Side Foil, Console, Louver 0 Decal, Passenger Warning 00 Kit, Ignition Switch 00 Decal, Ignition 000 Clip, Plastic, Dart, Nylon 00 Receptacle, Pod Mount 0 Nut, Ignition A 0 Cap w/key NOTE: When ordering ignition key PN 0 be sure to specify if for an A,B,C,D, or E switch. Letter code will be labeled on underside of switch body behind console. Key dot code found on key cap (i.e. one dot = A, two dots= B, etc.). 0 Plug, Recoil 00 Cable Tie 0 00 Harness, Fusible Link Relay, Sealed 0 Harness, Main 000 Housing 00 Housing, Connector /0
FRONT SUSPENSION FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 0 0 0 B
FRONT SUSPENSION FRONTIER TOURING S0NTDS 0 Bolt 0 Bushing, Radius Rod, Pivot, Inner Bushing, Shoulder 0 Nut, Nylon 0- Rod, Radius, Upper, Cloud Silver 0 Nut, Jam Nut, Nylok Screw Ring, Spring Preload 0 00 Retainer, Spring, Slotted 00- Spring, Compression 000 Retainer, Spring, Body, Threaded 0 Shock, IFS Screw Washer Arm, Steering Washer, Flat - - Asm., Trailing Arm, Cloud Silver, LH (Incl.,) Asm., Trailing Arm, Cloud Silver, RH (Incl.,) 0 Washer, Flat 0 Cup, Mount, Trailing Arm 00 Bearing, Spherical 0 Ring, Retaining 0 Screw 00 Rod End, RH 0 Bushing, Flange 00 Fitting, Lubrication Bushing, Torsion Bar Rivet -0 Bar, Torsion 0 Slide, Torsion Bar 0 Bushing 0 Bushing, Flanged 0-0 Shaft, Spindle, w/steering Stop 000 Fitting, Lubrication 00 Bushing 000 Rod End, Radius Nut, Jam 0- Rod, Radius, Lower, Cloud Silver 0 Nut, Nylon 0 00 Rod End, Radius 0 Bushing, Shoulder Bolt /0 B
BRAKE FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 0 0 Kit, Cover Screw 0 Kit, Cover Assembly (Incl.,) - - - - - - - Gasket 00 Kit, Park Lever Spring 00 Asm., Master Cylinder (Incl. -,,,,,) Screw 0 Screw 0 Kit, Lever Screw 0 0 Kit, Snap Ring 0 00 Kit, Asm., Master Cylinder Switch, Brake Light 0 Kit, Cartridge Subassembly B 00 Asm., Control, LH Button, Switch, HI/LO, LH Control 0 Kit, Pivot Pin 0 Kit, Park Lever and Spring (Incl. ) 00 Line, Brake 00 Kit, Brake Pad, Type 00 00 Kit, Piston/Seal Kit, Seal 0 0 Kit, Asm., Brake Caliper (Incl.,) 0 Washer 0 Washer, Spring Lock Screw 00 Kit, Pin Retaining 00 Kit, Bleeder Fitting /0
SKI FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 Nut, Flange Nut, Nylok Washer -00 Toe, Ski, Plastic 0 Washer, Belle Bushing, Plastic Ski 0 Stop, Ski Rubber Nut, Nylok B Washer, Flat 0 0-00 Asm., Comp. Ski Screw Kit, Skag, Anti, Dart, Dual, Inch, 0 Degree Bolt 0 Screw /0
STEERING FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 0 Pin, Retaining 00 Ring, Retaining 0 00 Lever, Throttle Asm., Lever w/heater, HI/LO Block, Throttle/Brake Grip, Handlebar 0 Plug, Overflow Adaptor, Block, Throttle -0 Handlebar Screw 0 Collar, Console, LH Collar, Console, RH 00 Nut, Push-On Emblem, Star -00 Cover, Handlebar B 0-00 Slide, Handlebar Cover 00 Clip, Dart, Nylon - - - - - - - Asm., Control, LH (See Brake Pg. B, Ref. ) 0-0 Block, Handlebar -0 Post, Steering Nut, Nylok 0 0 Heater, Grip, Lo/Med/Hi Screw Holder, Wire 00 Ring, Retaining Screw, Set Washer 00 Switch, Auxiliary Shut-Off 0 Washer /0
HANDLEBAR FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 Bolt, Carriage 0-0 Hoop, Steering Retainer, Clip, Tool Pouch Nut Rivet 00 Clip, Rosebud Bolt, Carriage Rivet 0 Plate, Tie Rod Boot 0 Boot, Tie Rod, LH Boot, Tie Rod, RH 00 Nut, Pal 0 Washer, Flat Nut, Nylok 000 Bracket, Steering,.W Fitting, Zerk Bushing, Steering Post Bushing, Steering Post 000 Bracket, Steering Post Fitting, Zerk Bracket, Console, Front Neck /0 B
STEERING FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 0 00 Rod End, RH 0 Nut Tie Rod Nut, LH 00 Rod End, LH 00 Rod End, RH Rod, Steering Rack -0 Rod, Draglink B Nut, Nylok 0 00 Rod End, LH 0 Bushing, Reducer 0 Asm., Pitman Arm (Incl.,,) Spacer, Tube Pitman/Idler Arms Screw 0 Bearing, Ball 0 Asm., Idler Arm (Incl.,,) /0
COOLING SYSTEM FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 0 0000 Clamp, Hose 000 AR Line 0 Bottle, Coolant 0 Cap, Pressure 00 Decal, Water Bottle Cap 000- Line, Fuel Hose, Engine Out/Side Cooler, RH 00 Cable Tie 00 Clamp, Springband 0 Hose, Center Cooler/Bottle 00 Clamp, Springband B 0 0 Cooler, Running Board, LH Cooler, Running Board, RH Hose, Side Cooler/Rear Cooler 00 Exchanger, Close-Off, Rear Rivet 0 Tubing, Convoluted 0 Hose, Gripper/Center Cooler 0 Spacer, Rubber 0 Center Cooler, Outlet 0 Bracket, Coolant Bottle Hose, Bottle/Engine In /0
SHIFT FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 0 Handle, Reverse Rivet 00 Pin, Cotter Nut, Nylok Bushing Washer, Wave Nut, Nylok Nut 00 Rod End, RH 0 Bolt Rod, Threaded 0 Nut, Jam Screw 0 Washer, Flat 000 Rod End, LH Actuator, Shift Pin, Clevis 0 Bracket, Shift Lever Guide /0 B
CHAINCASE FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 0 0 000 Seal, Oil 0 Nut Screw Asm., Tightener, Chain, Quiet 0 Bearing, Ball 0 Ring, Retaining Asm., Dipstick 0 Sprocket, 0T, /W 0 Washer, Spring 0 0 Nut, Nylok 0 Pin, Cotter 0 Asm., Sprocket, Pinion, T, /W Bearing, Needle 0 0 Asm., Pinion Gear, Spur Bearing, Needle Pin, Dowel 00 00 Kit, Shift Fork/Shaft (Incl.,) Fork, Shift Gasket, Chaincase O-Ring Cover, Chaincase Screw 00 Seal, Oil 0 0 Ring, Retaining -0 Shaft, Shift Washer, Thrust 0 Chain, P, /W 0 Shaft, Pinion, w/wrench Flats Screw - - - - - - - Asm., Jackshaft (See Drive Train Pg. B, Ref. ) Chaincase 0 Plug Bracket, Chain Retention 0 0 Screw Washer 0 Asm., Sprocket, T, /W Bearing, Needle 00 Coupler, Drive 0 Asm., Gear, Reverse 0 Spring, Compression 0 Retainer, Drive Coupler 0 Washer, Spring Lock Screw 0 Screw /0 B0
DRIVE TRAIN FRONTIER TOURING S0NTDS 0 E 00 Polaris Sales Inc. 0 0 0 0 Bolt 0 Washer, Flat AR Washer, Flat 00 Spacer, Input Shaft - - - - - - - Asm., Driven Clutch, R (See Driven Clutch Pg. C for Details) 0 Belt, Drive AR Washer AR Washer 0 AR Bushing 0 Nut, Nylok 0 Washer, Flat 00 Flangette w/grease Zerk Fitting, Lubrication 0 Gasket, Jackshaft Bearing Flangette B Bolt, Carriage Key 0 Asm., Jackshaft (Incl.,) 0 Ring, Retaining 0 0 Disc, Brake 00 Sleeve, Seal 0 O-Ring Bolt, Carriage Nut, Flange 0 Asm., Drive Shaft (Incl.,,) 0 Asm., Flangette w/screws 00 Bushing, Metal, Speedometer Flangette, Offset, w/hole 00 Key, Square, Speedometer 0 00 Gasket, Drive Adaptor 0 Adaptor w/zerk, Drive /0
RAIL MOUNTING FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 0 0 Ref. Part No. Qty.. Description Ref. Part No. Qty.. Description 00 Asm., Rail, M- LH Nut, Jam (Incl. -,,,,,) Screw 00 Asm., Rail, M-, RH (Incl. -,,,,,) 0 0 Plate, Coupler Block Nut, Nylok Washer Cap, Rail Tip Block, Rail Support Nut, Nylok 0 Washer, Flat Bolt Washer, Spring 0- Asm., Wheel, Scrolled, Silver (Incl.,0) 0 Plate, Rail Support Bolt 0 Block, Wheel Mount, LWT Washer, Flat Bumper Liner, Bumper Screw 0 Rivet Block, Idler Bolt Adjust B 0 Bolt Block, Slider, Long, LH Block, SlideR, Long, RH Guide, Slider, LH Guide, Slider, RH Bolt 0 Nut 0 Washer, Flat Block, Shock Pivot Threaded Screw 0 Ring, Retaining ( per Wheel) 0 0 Bearing ( per Wheel) 00 Screw Rivet Bolt Screw Hi-Fax Screw /0
REAR SUSPENSION FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 0 0 0 Ref. Part No. Qty.. Description Ref. Part No. Qty.. Description Nut, Nylok Washer, Flat 0 Bushing 0 O-Ring 0 Spacer, Shock Centering Shaft, Tapered 0 Washer, Flat Nut, Nylok 0 Nut, Nylok 0 Spacer, Idler Bushing 0 Asm., Wheel Spacer, Idler, Long 00 Shaft, Idler 00- Asm., Idler Wheel, Silver Metallic 0 Washer, Belle Bolt Screw Screw 0 Screw 0 Washer, Spring Lock 0 Washer Block, Shock Pivot Adjust Guide, Spring, Square 00 Bushing Washer, Flat Bolt Bearing 0 Ring, Retaining 0 Screw Screw AR AR Track, Inch, Lightening Clip, Slide Clip, Guide 00 Fitting, Zerk 0 Shaft, Limiter Strap Arm, Shock Pivot 0 Tube 0 Shaft, Rear Torque Arm Lower 0 Washer, Flat Tube /0 B
FRONT TORQUE ARM FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 Ref. Part No. Qty.. Description Ref. Part No. Qty.. Description - Arm, Front Torque Silver 00 Shaft, Front Torque Arm, Upper Washer, Flat Washer, Lock Screw Nut, Nylok Washer, Flat 00 Fitting, Lubrication - - - - - - - Guide, Spring Square (See Rear Suspension Pg. B, Ref. ) 0 - - - - - - - Bolt (See Rear Suspension Pg. B, Ref. ) 0 O-Ring Shaft Bumper, Front Torque Arm Rivet Nut, Nylok Washer, Flat Screw Strap, Limiter /0 B
REAR TORQUE ARM FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 0 0 Ref. Part No. Qty.. Description Ref. Part No. Qty.. Description - Rear Torque Arm, Silver Nut, FLEXLOC, Thin 0 Shock, Rear Track 0 Retainer, Spring Shield, Spring Screw 0 Spring, Compression 0 Bearing - - - - - - - Shaft, Tapered (See Rear, Suspension Pg. B, Ref. ) 0 Shaft, Rear Torque Arm, Upper Sleeve, Torsion Spring 00-0 0-0 Spring, Torsion,.0/, LH Spring, Torsion,.0/, RH Washer 0 0 0 Asm., Wheel Bearing Ring, Retaining 0 Washer, Wave 0 Collar, Bearing Lock Screw, Socket Set C Washer, Lock Screw Washer, Flat 0 - - - - - - - Shaft, Rear Torque Arm Lower (See Rear Suspension Pg. B, Ref. ) 00 Fitting, Lubrication Bushing, Nylon 00 Clip, Push-On Roller, Spring Adjust Rod, Shock Screw Washer, Wave 0 Spacer 0 Shock, Front Track 0 000 Retainer, Spring Ring, Spring Preload 00-0 Spring, Compression 0 Shield, Spring 00 Retainer, Spring Slotted /0
REAR TRACK SHOCK FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 0 Shock, Rear Track, M- 000 Bushing 000 Sleeve 00 Shaft 000 Mount, Upper 0000 000 000 000 Asm., Piston Piston, Band, Wear Washer, Top-Out Washer, Back-Up C 00 Nut 000 Nut, Spring Retainer 0 Bearing 000 Screw, Valve 0 00 000 Asm., Pressure Valve O-Ring, Pressure Valve 00 Asm., Cylinder Head 000 Bumper /0
DRIVE CLUTCH FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 0 Asm., Drive Clutch, Basic 0 (Incl. All Less,) 0 Kit, Wide Roller Spider Rebuild (Incl. -,0,) Bolt 0 Washer, Spring Lock Bearing, Cover 0 Ring, Retaining, Cover 00 Spring, Clutch, Yellow 0 Washer, Multilube Asm., Roller and Bushing 0 Button, Guide Asm., Weight/Bushing, 0-0 0 Pin, Weight, Hardened 0 Bearing, Sleeve 00 Insert, Moveable 0 Nut, FLEXLOC 0 0 0 AR AR AR AR Spacer (.00) Spacer (.0) Spacer (.0) Spacer (.00) 00 Nut, Jam 0 Pin, Roller 00 Kit, Drive Clutch Shim /0 C
DRIVEN CLUTCH FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 Asm., Driven Clutch, Basic 0 (Incl. All Less,,0,) 0 Screw Plate, Driven, Vented 0 Bushing, Driven, Large DU 0 0 AR AR AR AR Washer (.0) Washer (.0) Washer (.0) Washer (.0) 00 Pin, Adjustable Driven Cap, Driven, Vented Bolt Cam, Adjustable Driven 0 Button, Ramp 0 0 Spring, Clutch, Silver 0 Key Ramp, Driven, R 0 Washer 0 Ring, Retaining /0 C
BATTERY BOX/ELECTRICAL FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 0 0 On Bulkhead Screw Nut, Nylok Washer, Lock 0 Nut, RH 0 Asm., Starter Solenoid 00 Relay 00 Switch, Alternator Control 00 Switch, Roll Over, Stroke Bolt, Carriage 0 00 Nut, Speed 0 Screw Foam, Battery Box Spacer Retainer, Battery 000 Cable, Battery/Solenoid 0 Cable, Insulator Nut, Flanged, Nylok 00 Pad, Battery C Cover, Battery Box 00 Kit, Battery Bolt 0 000 Cable, Starter 000 Battery, Top Mount, 0 AMP 0 Tube, Battery Vent 0-0 Box, Battery Pad, Battery, Side Pad, Battery Sink, Heat 00 Rectifier, Regulator 0 Screw 0 Asm., Bracket, Battery Box w/studs 0 Rivet Washer 00 Module, Load Shed, LR 0 Asm., Bracket, ECU w/studs 00 ECU 0 Snow /0
AIR BOX FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 0 Hose, Breather 00 Clamp, Narrow Band Boot, Carb Adapter, Stroke 0 Screw Foam, Airbox, Chimney 0 Decal, Caution, Air Box 0 Asm., Air Box Nut, Well 0 Washer, External Tooth 0 Screw 0 Decal, Greasing 00 Decal, Adjustable Driven Clutch 00 Clamp, Hose 0 Fitting 00 Clamp, Spring Hose /0 C
EXHAUST SYSTEM FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0-0 Bracket, Chassis/Resonator Rivet -0 Resonator 0 Spring, Exhaust Gasket, Exhaust 0 Washer Boot, Outlet, Exhaust Rivet Screw 0 Manifold 00 Seal, Exhaust, Socket Pipe, Head 000 Sensor, Oxygen /0 C
SENSORS/SWITCHES/ELECTRICAL FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 00 Sensor, Thermister 000 Heater, Frost Plug Screw 00 Switch, Oil Pressure 0 Insulator, Cable 0 Sensor, Crank Position Screw 00 Cable, Inch, Red, Solenoid/Starter 000- Conduit, Convoluted 0 00 Cable, Inch, Black, Engine/Ground /0 C
ENGINE MOUNTING FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 00 Plug, Spark, Champion, RCYC 0 Kit, Short Block NOTE: The Short Block assembly contains a crankcase assembly, cylinder and cylinder head assembly, and a piston and crankshaft assembly. Prior authorization is required for warranty consideration. 0 Nut, FLEXLOC Washer, Flat 0 Mount, Engine Washer, Flat 0 Nut, Flanged, Nylon C 0 Screw 0 Washer, Spring Lock 0 0 Bracket, Engine Mount, Front 00 Nut, FLEXLOC 0 Mount, Engine Strap, Engine Mount, Rear Washer 00 Cable, Throttle Washer, Clutch Retainer 00 Washer, Bevel 0 Screw 0/0
CRANKCASE FRONTIER TOURING S0NTDS 0 E 00 Polaris Sales Inc. 0 Seal, Flange 0 Bearing, Ball Bushing Bearing, Ball 0 Kit, Crankcase (Incl.,-) 0 Nipple, Oil Filter Lifter, Valve Screw 00 Washer, Bevel 0 0 Spring, Pressure Relief Pin, Dowel Bearing, Journal Balance Shaft 0 Ring, Retaining Seal, Oil Gasket, Cover C0 0 Asm., Cover, Engine, Magneto 0 Screw 0 Seal, Flanged 0 Bearing, Main Journal 0 Screw Screw 00 Pin, Dowel 00 Plug, Socket Washer, Copper 0 Baffle, Oil 0 Screw 0 Screw 00 Asm., Oil Pickup 0 Seal, O-Ring /0
CRANKSHAFT and PISTON FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 0 Kit, Piston (Incl.,,) 0 Circlip, Piston 0 Pin, Piston 0 Kit, Piston Rings 0 Kit, Crankshaft (Incl. )(See Crankcase Pg. C0, Ref.,,,) 0 Gear, Crankshaft Key, Woodruff Screw Washer, Retaining - - - - - - - Kit, Gear Set (Incl.,)(See Intake & Exhaust Pg. C, Ref. ) 0 Key, Woodruff Shaft, Balance /0 C
CYLINDER and CYLINDER HEAD FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 Screw Cover, Crankcase Breather 0 Breather, Valve Screw 0 Asm., Rocker Cover Seal, O-Ring 0 Screw 00 Asm., Cylinder Head C Gasket, Cylinder Head 0 00 Asm., Cylinder Gasket, Cylinder Base Screw 0 Cover, Thermostat w/o Bypass O-Ring 0 Thermostat 0 Fitting, 0 Degree /0
INTAKE and EXHAUST FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 0 0 Asm., Rocker Arm 0 Pushrod 0 Kit, Camshaft Plate, Thrust Screw 0 Kit, Gear Set 0 Spring, Compression Washer, Spring C Screw 0 Valve, Exhaust Valve, Intake Seal, Valve Guide 0 Spring, Valve Retainer, Spring 00 Retainer, Lock, Valve Stem /0
OIL DIPSTICK and FILTER FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 Asm., Dipstick 0 Asm., Tube, Oil Filler Screw C 0 Seal, O-Ring 0 Clamp, Oil Fill Tube 000 Filter, Oil /0
OIL PUMP/WATER PUMP FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 00 Asm., Gerotor Housing, Oil Pump 0 Screw Shaft, Oil/Water Pump 0 Bearing, Ball - - - - - - - Kit, Gear Set (See Intake & Exhaust Pg. C, Ref. ) 00 Seal, Water Pump D Impeller, Water Pump 0 Screw 0 Washer, Flat 0 Nut, Hex, Nyloc 000 Asm., Cover Waterpump Bracket, Cover, Water Pump Screw 0 Seal, O-Ring /0
MAGNETO FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 Screw 00 Coil, EFI Spacer, Coil 00 Wire, Spark Plug 000- Conduit, Convoluted 00 Flywheel Screw 00 Stator 0 Screw 0 Stator, Bracket, Wire, Hold, Down /0 D
RECOIL ASM. FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 0 Screw 0 Plate, Friction 0 Ratchet Reel, Recoil 0 Spring, Power 0 Handle, Recoil 0 Rope, Starter Recoil Housing 00 Bushing, Rope Slide, Recoil Housing, Recoil, Upper 0 00 Bushing 0 Spring, Return 0 Spring, Friction D 0 Asm., Recoil Housing Screw 0 Screw Washer, Flat 0 Screw 0 Asm., Housing Recoil, Lower Screw 0 00 Pulley, Starting Recoil 0 Washer 0 Nut, Hex O-Ring 0 Plug, Hole, Timing, Nylon /0
STARTING MOTOR FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. Screw 00 Clamp, Hose 00 Starter 0 Washer, Thrust 00 Asm., Bendix Washer, Lock 0 Nut /0 D
FUEL SYSTEM FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 00 Rail, Fuel 0 Screw 00 Clamp, Hose 00- AR Line, Fuel 0 Filter, Fuel 00 Cable Tie 0 00 Asm., Throttle Body Sensor, Throttle Position Heater, Wax 0 00 Asm., Fuel Injector O-Ring 00 Clamp 0 0 Adapter, Throttle Body Manifold, Intake Gasket, Intake Screw /0 D
TOOL KIT FRONTIER TOURING S0NTDS E 00 Polaris Sales Inc. 0 Kit, Tool (Incl. -) - - - - - - - Screw Driver - - - - - - - Wrench, 0- Spanner - - - - - - - Wrench, Box Special 00 Wrench, Box End, / Inch x / Inch D 0 Wrench, Adjuster 0 Video, Suspension Set-Up Manual, Owner s, 0 Frontier Touring/ Classic 0 Roll, Tool /0
PRINTEDINTHEUSA PARTS MANUAL PN and MICROFICHE PN 0 /0
Changed pages in 0 A cover toc x B C D E F G 0