0 Section Whether you re looking for plain doors, locking doors, sliding doors, or large walk-through doors, you ll find what you need on the following pages. Bosch offers two basic types of doors that easily fit your structural framing system: (1) sliding doors or panels that move horizontally or vertically within a sliding door profile, or (2) hinged doors that swing open and closed. Door components are compatible with all other elements in the structural framing system making it easy to enclose areas that have already been integrated into the system, secure work areas for maintenance or construction, or build partitions around workstations for privacy. NEW! Aluminum Sliding Door Guide Profile (4x4SD) -2 & -3 End Stop Kit (for aluminum sliding door profile) -4 End Cap (for aluminum sliding door profile) -4 Snap-In Sliding Door Guides - Roller Channel Profile (C30x4) -6 Panel Slider -7 NEW! Counterbalance -8 Folding Door Kit -9 Strap Handles - Handle Mounting Plate -11 Bar Handle -11 Heavy-Duty Hinges -12 NEW! NEW! NEW! Clean Room Hinges -13 Adjustable Hinges -14 Lift-Off Hinges -1 Door Stops -16 Bar Type Lock -17 Locks for Swinging or Sliding Doors -18 & -19
BOSCH 1 NEW! NEW! Locks for Heavy Swinging Doors -20 & -21 Magnetic Latches -22 Ball Detent -23 Door Seals -24 & -2 NEW! EcoSafe Doors and Accessories See Section 6
2 Aluminum Sliding Door Guide Profile (4x4SD) 8 The aluminum sliding door guide profile is designed to offer excellent sliding properties for heavier sliding doors and panels as well as provide a sturdy support construction. Upper and lower inserts are also available to help the door slide properly and to hold it securely in the sliding groove. Also, upper and lower inserts allow you to construct the door to make it removable. Minimum length: 0mm Maximum length: 6000mm Sliding door guide profile: aluminum Panel spacer: black rigid PVC Removable door insert: black polyamide 6 4 X 4SD 4 2 11 22 4 Panel Spacer 14 Removable Door Insert 8 18. 11 H L Non-Machined End Finish Options 4x4SD, package of 20, 6000mm long 3 842 179 709 4x4SD, single, 6000mm long 3 842 179 701 4x4SD, single, square cut to length 3 842 990 11/ mm* Panel spacer, 3000mm long, one 3 842 146 90 Removable door insert, 3000mm long, one 3 842 146 902 *Specify length 0mm 6000mm
3 Machined End Finish Options (Drawing below is a simplified version of profile shown at left.) 30 18 4x4SD, single, square cut to length, both ends have 30mm slots milled on one side 3 842 990 116/ mm* 20 Machined End Finish Connector Used Page Number Milled 30mm Cross Connector Kit 3-19 *Specify length 0mm 6000mm All dimensions are metric, with English dimensions in parantheses.
4 End Stop Kit The end stop covers the end of the aluminum sliding door guide profile and stops the door or panel from sliding out the end of the track. A set screw (included) holds the end stop in position. Black powder coated die-cast aluminum 4 8 4 27 End stop kit, one 3 842 191 194 End Cap The end cap can be used instead of an end stop in the end of the aluminum sliding door guide profile, and provides a clean, finished appearance. Cap simply snaps into position. Black conductive polyamide 12 4 4 4 End cap, one 3 842 242 404
Snap-In Sliding Door Guides 8 Snap-in sliding door guides provide a track on which sliding doors can ride. They are designed to snap easily into 8mm or mm T-slots on profiles. The construction of the guides is suitable for light- to medium-weight doors and panels. Hard plastic glide insert is available that fits into guide groove to help door slide smoothly and safely. 21 18 2. 9.2 Length: 2000mm Features: Can be used with all standard structural profiles Snap-in construction provides quick, easy installation 8 Snap-in sliding door guide: black polypropylene Plastic glide insert: black polyethylene 9.2 38 21 18 Assembly Hint To create a removable door, set dimension "H" equal to "L" minus 24mm H 8 L 8mm snap-in sliding door guide, 2000mm long, one 3 842 16 691 mm snap-in sliding door guide, 2000mm long, one 3 842 16 689 Plastic glide insert, 2000mm long, one 3 842 16 694
6 Roller Channel Profile C30x4 Ball Bearing Carriage The roller channel profile has an open mm channel along one side to hold a slider bearing carriage, allowing the easy construction of sliding doors. End stops, ball-bearing carriages, and sliding door stops are also available (order below). Min. length: 0mm Max. length: 600mm Roller channel profile: anodized aluminum End stop: black polyamide 6 4 30 6 24 6 12. End Stop 4 21 4 30 0 6 22. 20 43 3 End Stop Ball-Bearing Carriage 4 42 Sliding Door Stop C30x4 roller channel profile, 600mm, package of 20 3 842 23 98 C30x4 roller channel profile, 600mm, one 3 842 23 99 C30x4 roller channel profile, square cut to length 3 842 992 946/...* End stop, one 3 842 21 13 Ball-bearing carriage, one 3 842 24 13 Sliding door stop, one 3 842 24 490 *Specify length 0mm 600mm
20 1 7 Panel Slider The panel slider is inserted into a profile s mm T-slot, then attached to a door or panel to provide safe and smooth sliding operations. The slider can function for both horizontally and vertically mounted sliding doors. For vertically mounted doors, the use of a counterbalance is recommended. See page -8. Black POM 30 40 6.6 2 6 2.2 Panel slider, one 3 842 311 64 Application Hint Use the panel slider to build economical lifting doors for machine and safety guarding as shown.
43 8 Counterbalance This economical cable-operated counterbalance assists in raising and lowering doors and panels. It installs vertically in the mm T-slot of profile. Installation and operation instructions are included with counterbalance assembly. Cable conduit is shown in Accessories Section 12. Weights supplied by end user. Does not include cable (order separately below). Service life: 0,000 cycles. Machining Required: M12 tap Stainless steel cable 76 97 4 F G max=20 N 4. 4 Counterbalance Cable Cable Conduit 19 Counterbalance Cable 40 0 9 3 M6 3 Counterbalance cable, 4000mm long, one 3 842 18 798 Counterbalance, one (does not include cable) 3 842 18 797
9 Folding Door Kit 8 The folding door kit provides a simultaneous swinging and sliding motion permitting the door to pivot outward while sliding along the 8mm or mm T-slots of profiles. It is designed to withstand an operating lifetime of 0,000 cycles. Kit includes fasteners (two screws and two 8mm T-nuts), guide pin, attachment plate, adapters for using the kit with 8mm or mm T-slotted profiles, and installation and operation instructions. Attachment plate: die-cast zinc Guide pin: black polyamide 6 Fasteners: zinc-plated steel mm 8mm 7 30 Installation Dimensions p1 p2. 3. 8mm T-Nut H h 4x4 4x4 4x4. 30x30.0 p2 L2.0 L L1.0 p1=4x4 L1 = 1 /2 L - 29. p2=30x30 L2 = 1 /2 L + 14. 8mm mm mm mm p1=30x30 L1 = 1 /2 L - 2.80 p2=30x30 L2 = 1 /2 L +.8 p2=30x30 h = H - 71 H MAX =00mm 30x30 30x30 30x30 30x30 Folding door kit, one 3 842 16 71
Strap Handles 6 8 The strap handle is ideal for opening and closing sliding doors and access panels. Its sturdy design and solid grip also make it excellent for material handling trays. The small handle is for 6mm T-slots. The medium and large handles fit 8mm and mm T-slots. Specify appropriate T-nuts for fastening handle to profile or panel. See pages 4-2 and 4-3. 6mm handle: black polyethylene 8mm & mm handles: black polyamide Small 2 Medium 40 112. 89.9 134 117 Large 26 197 179 0 26 Small strap handle, one 6 3 842 18 738 Medium strap handle, one 8 3 842 29 691 Large strap handle, one 8 3 842 29 692
11 Handle Mounting Plate 8 The handle mounting plate is used to mount handles to woven wire mesh. Tightening the handle s mounting screw and nut causes the two halves of the handle mounting plate to pressure fit to the wire mesh. For use with wire mesh with 30x30 to 40x40 mesh openings. 3 16. 3 Black polyamide 6 40 4 8. 3 30 Handle mounting plate, one 3 842 23 309 Bar Handle 8 The bar handle can be used with drawers and swinging and sliding doors. Handle is fastened using double-sided tape, rivets, or button head cap screws. Length: 3000mm 2 Natural anodized aluminum 20 2 Bar handle, 3000mm long 3 842 179 70
12 Heavy-Duty Hinges 6 8 These hinges attach profiles to each other or to panels. The smaller hinge, which is self-centering, attaches 20-series profiles with 6mm T-slots. The larger hinge attaches 30-, 4-, and 60-series profiles with 8mm or mm T-slots. Centering pins on the larger hinge allow the hinge to be accurately positioned on the profile and prevent twisting. With larger hinges, you can also attach doors that have different size T-slots than the support frame. Mounting hardware included. Features: Hinge can be used for parallel or perpendicular mounting of profiles Centering pins on larger hinge ease installation Mounting hardware included A B 6 8 40 20 40 8 40 18 30/4/60 Small hinge: stainless steel Large hinge: black polyamide 6 Hinge pin: galvanized steel A 4mm B mm Profile 1 Profile 2 Profile 1 Profile 2 When joining Profile 1 to Profile 2 Specify this hinge part number (pkg of 2) A 20 series 20 series 3 842 18 737 B 30 series 30 series 3 842 32 323 B 30 series 4 series 3 842 32 324 B 30 series 60 series 3 842 32 32 B 4 series 4 series 3 842 242 131 B 4 series 60 series 3 842 242 133 B 60 series 60 series 3 842 242 13
13 Clean Room Hinges 6 8 Use these nickel-plated hinges to attach profiles to each other or to attach hinged panels to structural framing. The hinge pin is abrasion resistant and electrically conductive to make this hinge ESD safe. 46 22 A B Features: Use for parallel mounting of profiles Suitable for clean room applications Includes mounting hardware a b 12 x Hinge: die-cast aluminum, nickel-plated, conductive mm Profile 1 Profile 2 Clean Room Hinge needed when joining Dimensions (package of two) Profile 1 to Profile 2 Ø A a B b 20-series 20-series 4. 20 12. 20 12. 3 842 24 777 20-series 30-series 6.6 20 12. 28 17. 3 842 24 778 30-series 30-series 6.6 28 17. 28 17. 3 842 24 779 30-series 4-series 6.6 28 17. 40 2 3 842 24 780 4-series 4-series 6.6 40 2 40 2 3 842 24 781
14 Adjustable Hinges 8 Used to mount doors to EcoSafe, 30x30, or 4x4 profiles. The two slots in the hinge hasp accommodate center line positioning on either a 30mm or 4mm profile side. The T-blocks included in the mounting hardware ensure solid connections. 30 8.1 32. Features: Usable with both 30- and 4-series profiles Mounting hardware included Die-cast aluminum Hinge pin: galvanized steel 8.1 14 2 30 0 1. 32. Assembly Note 6...20 9 6 (pkg of 2) Adjustable hinge for mounting 4-series to 30- or 4-series profiles 3 842 23 074
1 Lift-Off Hinges 8 Lift-off hinges are designed for hanging heavy doors on 30-, 4-, and 60-series profiles with 8mm or mm T-slots. Alignment tabs allow attachment of different size profiles and accommodate different T-slot widths. Tabs not used can be easily removed. This hinge can also be used to hang doors that have a different size T-slot than the support frame. All mounting hardware included. Features: Hinges can be positioned to provide right- or left-hand opening For surface- or butt-mount Hinge: die-cast zinc Cover cap: polyamide 6 Hardware: zinc-plated steel 6 18 19 11. Lift-Off Hinge needed when joining (pkg of two) Profile 1 to Profile 2 Profile 3 to Profile 4 30-series 30-series 30-series 30-series 3 842 14 198 4-, 60-series 30-series 4-series 30-series 3 842 14 201 4-, 60-series 4-, 60-series 4-series 4-series 3 842 11 20
16 Door Stops 8 Door stops provide a buffer for freely swinging or sliding doors to lessen noise and protect the door from damage. Three styles are available to fit profiles with 8mm or mm T-slots: large cylindrical, small cylindrical, and bullet-shaped. All have M6 threads. When connecting to T-slot, specify appropriate T-block or T-nut, pages 4-2, 4-3, and 4-7. 20 M6 M6 Rubber, hardness, shore A 1 M6 19 24 Large cylindrical stop, package of 3 842 463 Small cylindrical stop, package of 3 842 46 Bullet-shaped stop, package of 3 842 167
17 Bar Type Lock 8 Designed to mount to EcoSafe profiles to provide a locking mechanism for door or access panels. Die-cast zinc 90 66 13. 20 6 3 1. 20 6.4 30 23 2 23 Installation Dimensions 6 3. Standard lock, random selection from key variations, one 3 842 22 479 Standard lock, uniform key, one 3 842 23 320 Single master key, fits all locks, one 3 842 23 31
18 Locks for Swinging or Sliding Doors 8 Bosch offers two types of locks for swinging or sliding doors: (1) a tamper-resistant lock, which offers the highest degree of security, and (2) a lockable door handle. The tamper-resistant lock can be mounted vertically on 30x30 profiles on either the left- or right-hand side... or it can be mounted horizontally on 4x4 profiles on either the left- or righthand side. Four lockable door handles are available: (1) leftmount for 30x30 profiles, (2) rightmount for 30x30 profiles, (3) leftmount for 4x4 profiles, and (4) right-mount for 4x4 profiles. Mounting hardware included. 90 0 Features: Can be used with swinging or sliding doors Available for left- or right-hand mounting Heavy-duty construction Handle: die cast zinc, chrome-plated Bolt: Zinc-plated steel Housing: black polyamide 6 P P Assembly Note P P
19 Tamper-resistant lock 3 842 0 090 30x30 Vertical mount, 30x30 profile, leftor right-hand side. 4x4 Horizontal mount, 4x4 profile, leftor right-hand side. 30x30 Lockable door handle, 30x30 profile, left-mount 3 842 0 093 30x30 Lockable door handle, 30x30 profile, right-mount 3 842 0 092 4x4 Lockable door handle, 4x4 profile, left-mount 3 842 0 089 4x4 Lockable door handle, 4x4 profile, right-mount 3 842 0 088 Adapter Plate 3 Allows lock to be mounted to 30x30WG30/WG40 profiles. Galvanized steel 33 33 1 3 6 Adapter plate, one 3 842 23 243
20 Locks for Heavy Swinging Doors Locks for heavy swinging doors are designed for use with either the 4x4H or 4x4 2S profile as the door frame and either the 4x4H or 4x4 1S profile as the door jamb. Two styles of handle sets are available: (A) bar handles on both sides, and (B) bar handle on one side and ball handle on other. Handles can be mounted on right- or left-hand side. Mounting hardware, lock housing, and covers included. Latch mechanism ordered separately. Lock insert is customer-supplied. Specify profiles with necessary dimensions, as indicated below. C A 8 Key cover, latch mechanism, handle: die-cast zinc Hardware: zinc-plated steel Order lock separately 7mm mm 80 138 24 270 40 8 B 6 3 3 138 ø17 F 138 L2 6 H2 H1 L1 ø17 3 3 F Part number A Bar handle on both sides, one package 3 842 632 B Bar handle on one side, ball handle on other, one package 3 842 633 C Latch mechanism, one 3 842 630 D Door Frame L1 H1 4x4 (specify L1 and H1 dimensions) 3 842 994 643 4x4 1S (specify L1 and H1 dimensions) 3 842 994 64 E Door Jamb L2 H2 4x4 (specify L2 and H2 dimensions) 3 842 994 644 4x4 1S (specify L2 and H2 dimensions) 3 842 994 646 F Mortise Lock w/key (vendor Schlage, part 222), qty. 1 Contact Bosch for availability
21 Machining dimensions for heavy swinging doors E 20 8 D 14 4x4 20.2 (E) (D) H2+27 34 L2 7 20 16 92 H1 L1 200+1 max. 8. 80. 34 H2+27 H2-38 37 4 x 4 1N 22 9 0 0 16.8 B B-2 E D x-x 138 x x 80 8 L2 H2 6 H1 ca. 0 200 L1 80 7 69
22 Magnetic Latches 6 8 Magnetic latches are designed to hold swinging doors shut. The 20N magnetic latch is designed for use with 6mm T-slotted profiles; the 40N magnetic latch is designed for use with 8mm or mm T-slotted profiles. Striker plate included. 20 N magnetic latch: white polypropylene, zinc-plated steel 40 N magnetic latch: black polyamide 6, zinc-plated steel 3.8 1 8. 14 20 N (4. lbs) Magnet 38 48 41 31.3. 8 19 21 8. 3.6 1. BOSCH 40 N (9.0 lbs) Magnet 3.6mm 90 14 3 48 31 41 9. 28. 4.0 20 N (4. lbs) magnetic latch 6, one 3 842 18 740 40 N (9.0 lbs) magnetic latch 8, one 3 842 16 16
23 Ball Detent 6 8 The universal ball detent provides a positive stop on sliding and swinging doors with profile frames of various sizes. The universal ball detent can also be used as a latch for frameless doors and movable flaps. It may be mounted to profiles with 6mm, 8mm or mm T-slots, or directly to the door material. It is made of conductive material and is suitable for ESD applications. Features: Conductive material is ESD safe Mounts to profile or other structural materials Black polyamide 6, conductive 74 7 76 22 7 Universal ball detent, one 3 842 24 986 Required Mounting Hardware DIN 912 DIN 9021 T-Nut 6 to 6 M4x12 (4x) B4.3 (4x) 6mm (4x) 6 to 8 M4x12 (2x) B4.3 (2x) 6mm (2x) M4x14 (2x) B4.3 (2x) 8mm (2x) 8 to 8 M4x14 (4x) B4.3 (4x) 8mm (4x) 8 to M4x12 (2x) B4.3 (2x) 8mm (2x) Mx20 (2x) B.3 (2x) mm (2x) to Mx20 (4x) B.3 (4x) mm (4x)
24 Door Seals 6 These door seals fit into any profile with a 6mm T-slot and prevent unwanted materials and manufacturing particulate from entering or escaping. Style A can be used on either swing or sliding doors. Style B is designed for use on swinging doors and provides a positive door stop. Both are resistant to acid, caustic solutions, alcohol, mineral oil and benzene. Length:,000mm. Features: Chemical resistant Easy installation, quickly fits in T-slot A B 6 A A Light gray thermoplastic elastomer 6 ±0. ±0. B Style A door seal,,000mm long, one 3 842 24 623 Style B door seal,,000mm long, one 3 842 24 622
2 Door Seals 8 Door seals prevent dirt, debris, and other unwanted materials from entering or escaping through a closed swinging door and its adjoining profile. Door seals are resistant to mineral oil and organic solvents, and are available for 8mm and mm T-slotted profiles. Length:,000mm Black NBR (soft rubber), hardness 60, shore A 8mm mm 8mm door seal,,000mm long, one 3 842 16 98 mm door seal,,000mm long, one 3 842 18 492