AVCO LYCOMING WILLIAMSPORT DIVISION 65 Oliver Street, Wlllamsport, Pennsylvania 770' AVCO LYCOMING ENGINE GROUP TECHNICAL PUBLICATION SUPPLEMENT SUPPLEEMENT No. ENGINE MODEL PUBLICATION No. PUBLICATION SSP- 8- IO, AIO, LIO and PC-303 June, 976 AEIO-30 Series This supplement Is arranged in the same basic format as the original parts catalog. Insert in front of catalog for useage of subject matter. DATE DATE Revised January, 985 Page Figure 37A Oil Sump Assembly and Aerobatic Components list page added for AEIO models. Revised January, 985 Page Figure 37A Oil Sump Assembly and Aerobatic Components illustration page added for AEIO models.
AVCO LYCOMING 0, AIO, LIO, AEIO-30 SERIES PARTS CATALOG FIG. REF. 37A PART NUMBER LW-3353 LW-997 LW-57 3 789 6376 5 6377 6 600 7 3C-5 8 STD-9 9 STD-55 0 STD-8 STD-60 STD-0 3 STD-9 STD- 5 LW-387 6 LW-375 7 708 8 LW-035 9 AN93-5* 0 LW-3753 LW-375 LW-379 3 LW-3755** LW-3750 5 5000-07 6 LW-6878* OIL SUMP AND INDUCTION SYSTEM OIL SUMP ASSEMBLY AND AEROBATICOMPONENTS GASKET, Oil sump SUMP ASSY., Oil SUMP ASSY., Oil CONNECTION, Intake pipe CONNECTION, Intake pipe, front CONNECTION, Intake pipe, rear STUD, /-0 x -3/6 long STUD, 5/6-8 x -7/8 long PLUG, /- NPT, Allen head PLUG, /- NPT, Sq. hd., drilled WASHER, / plain WASHER, / lock, internal teeth BOLT, /-0 x 5/6 long, hex. hd. BOLT, /-0 x -/8 long, hex. hd. NUT, /-0 plain FITTING, Sump, oil suction PLUG, Sump SCREEN, Oil suction FITTING, Sump, oil suction PLUG, /- NPT, Allen head FITTING, Sump, oil strainer FITTING, Sump, oil return SEPARATOR, Oil TEE, Breather VALVE, Oil RING, "O" ADAPTER, Breather * Shorter plug used if additional space is required. ** See Figure on illustration page for useage. * See Figure on illustration page for useage. * Not used if vacuum pump is installed. WIDE CYLINDER FLANGE CRANKCASE MODEL ENGINE o N QUANTITY PER ASSEMBLY AEIO-30 A D D E E E E L L B B A A B B 8 8 3 3 3 3 0 6 6 6 6 NOTE "Breather Option" A visual check should be made to determine which optional installation is applicable on any given engine model. SSP-8- Page Revised January, 985
AVCO LYCOMIING 0, AIO, L0, AEIO-30 SERIES PARTS CATALOG WIDE CYLINDER FLANGE CRANKCASE MODEL ENGINE Figure Inverted Oil System With Breather Tee OVERBOARD BREATHER LINE - Figure Inverted Oil System With Breather Adapter FIGURE 37A - OIL SUMP ASSEMBLY & AEROBATIC COMPONENTS Revised January, 985 Page SSP-8-
AVCO PARTS LYCOMING CATALOG 0-30, AIO-30, LIO-30 AND AEIO-30 WIDE CYLINDER FLANGE SERIES AIRCRAFT ENGINES DIVISION AVCO CORPORATION WILLIAMSPORT. PENNSYLVANIA 770 PC-303 PRICE $8.00 JUNE 976
INTRODUCTION This illustrated Parts Catalog provides parts coverage for all current models of the IO, AIO, LIO and AEIO-30 wide cylinder flange (WCF) series engines. These wide cylinder flange engines are identified by the suffix letter "A" on the engine serial number (e. g. L-3000-55A). The serial number as well as the model designation may be found on the engine nameplate located on the oil sump. It is this model designation by which parts application is governed throughout the parts catalog. Group Assembly Section: engine build-up. This section lists major assemblies and sub-assemblies in the general order of Service Kit Section: Seal and gasket sets and cylinder, piston and ring kit are provided in this section. Supersedure Section: This section lists a history of part numbers that have been superseded and gives a brief description of the change involved. Numerical Index: Quick determination of part location in the catalog is possible thru this section when only the part number is known. Vendor Accessories: Complete part breakdown vendor part in the catalog. of vendor parts using vendor numbers follows each Oversize and Undersize Parts List: Procurable oversize and undersize parts are listed preceding the main group assembly parts list. SERVICE BULLETINS, INSTRUCTIONS AND LETTERS Although the information in this catalog is up-to-date at the time of publication, users are urged to keep abreast of later information through Avco Lycoming Service Bulletins, Instructions and Letters which are available from all Avco Lycoming distributors or from the factory by subscription. Consult the latest edition of Service Letter No. L for subscription information. NOTE The illustrations, pictures and drawings shown in this publication are typical of the subject matter they portray; in no instance are they to be interpreted as examples of any specific engine, equipment or part thereof. IMPOR TANT NOTE Coverage for the AEIO-30-EIB and -EB models is provided within this catalog. These models use the same parts as their comparable 0-30-EB and -EB models except for differences in the accessory housing, oil sump and inverted oil systems which are listed herein. Parts required other than those special areas mentioned are found under the appropriate 0-30-EIB or -EB column. i
0 A0 LIO-30 SERIES TABLE OF CONTENTS SECTION PAGE Introduction............................................... i Table of Contents............................................ii Oversize and Undersize Parts Listing.................... iv - Crankcase, Crankshaft and Camshaft Group Crankcase Assembly... - Oil Level Gages and Engine Mounting Parts............. -3 Crankcase Related Parts............... - Propeller Governor Drive (Crankcase)...... -5 Crankshaft, Camshaft and Related Parts.......... -6 Starter Ring Gear Support Assembly............... -7 Crankshaft Idler Gears and Tachometer Drive............. -8 Crankcase Attaching Parts.................... -9 - Accessory Housing Assembly and Related Parts Accessory Housing Assembly........ - Oil Pump and Accessory Housing Attaching Parts....... -3 Propeller Governor Drive and Covers............ - Propeller Governor Oil Line................... -5 Fuel Pump Assembly and Attaching Parts..... -6 Fuel Pump (Vendor Accessory) Lear-Siegler.... -7 Vacuum Pump, Fuel Pump Drives and Covers.......... -9 Oil Scavenge Pump and Suction Tubes (AIO-30)..........- Oil Pressure Screen Filter and Oil Cooler Bypass Valve.......-3 3 - Cylinder, Piston and Valve Train Connecting Rod, Piston and Ring Assemblies... Cylinder Assembly... Valve Assembly... Cylinder Related Parts... Cylinder Head Drain Tubes and Intercylinder Cooling Baffles.................... 3-................. 3-.................... 3-3................. 3-............. 3-5. - Ignition System Magneto and Magneto Drives... Vendor Accessory - Bendix S-0 Series Magnetos Vendor Accessory - Bendix S-0 Series Magnetos Vendor Accessory - Bendix S-00 Series Magnetos Vendor Accessory - Bendix S-00 Series Magnetos Ignition Harness and Lead Assemblies... Ignition Harness, Lead Assemblies and Spark Plug 5 - Electrical Section Voltage Regulator, Relays and Generator Drive Belts Generators and Alternators... Vendor Accessory - Delco Generators... Vendor Accessory - Prestolite Alternators... Generator Mounting and Attaching Parts... Starter Motors and Attaching Parts... Vendor Accessory - Prestolite Starters............................. -.......................... -3............................. -5............................. -7............................. -9..........................-..........................-3............................. 5-............................. 5 -.......................... 5-3............................. 5-5............................. 5-7............................. 5-9..........................5- ii
TABLE OF CONTENTS (CONT.) SECTION PAGE 6 - Oil Sump and Induction System Oil Sump Assembly and Attaching Parts............ 6- Crankcase Covers and Induction Housing (AIO-30).......... 6-3 Oil Suction Tube and Oil Suction Screen...... 6-5 Intake Pipes and Attaching Parts................... 6-6 Inverted Oil System (AEIO-30-EB, -EB)........... 6-7 Fuel Injector and Related Parts............6-8 Vendor Accessory - Bendix RSA-5AD Fuel Injector........... 6-9 Vendor Accessory - Bendix RSA-5AD Fuel Injector... 6- Vendor Accessory - Bendix RSA-5AD Fuel Injector....6-3 Fuel Injection Lines and Related Parts...............6-5 7 - Service Kits Section Seal and Gasket Set......... 7- Seal and Gasket Set (AIO-30, AEIO-30)......... 7- Cylinder, Piston and Ring Kit (IO-30-E Low Comp.)................. 7-3 Cylinder, Piston and Ring Kit (IO-30-B, -D, AIO-30).................... 7- Cylinder, Piston and Ring Kit (IO-30-CA)................... 7-5 8 - Parts Supersedures.......8-9 - Numerical Index..... 9- iii
PART NO. 0- -AO- -LO-30 WCF SERIES PARTS OVERSIZE AND UNDERSIZE OVERSIZE UNDERSIZE P P P5 P6 P7 P0 P P P5 P0 P P30 P33 P75 P5 M3 M6 M0 LW-0 770 69373 7693 X X 7760 X X 7057 X 7058 X LW-067 X X 6660 X X 7063 X X 706 X X 7065 X X 7066 X X 7067 X X 66796 X 760 X X X X Studs available in P03, P07, P. Pistons and Piston Rings available in P0 and P0 X X X X X X X X X X X X X X X X X X X X X X NOTE When ordering oversize or undersize parts, be sure to specify the required oversize or undersize dimension, along with the proper part number. For example to order bushing 7063 in.00 in. oversize order P/N 7063,P0. To order P/N LW-0 bearing in.006 in. undersize, orderp/n LW-0,M6. Oversize code letter is "P" while undersize code letter is "M". iv
AVCO LYCOMING 0-AO-LO-30 PARTS CATALOG FIG. REF. PART NUMBER LW-3808* LW-3809** LW-380+ LW-38+ LW-63t LW-38t LW-385$ LW-386$ LW-387* 755 3 50-5 38-3 5 38-6 38D-7 7 LW-3793 8 66 9 6758 0 5C-0 5CD- 758 3 STD-557 STD-5 5 69796 6 LW-067 7 0 8 STD-63 9 65007 0 STD-339 7377 6836 67556 CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP CRANKCASE ASSEMBLY CRANKCASEASSEMBLY CRANKCASEASSEMBLY CRAN KCASEASSEMBLY CRANKCASEASSEMBLY CRAN KCASEASSEMBLY CRANKCASEASSEMBLY CRAN KCASEASSEMBLY CRANKCASEASSEMBLY CRANKCASEASSEMBLY STUD, /-3 x 0-/3 long STUD, /-0 x -7/8 long STUD, 3/8-6 x -5/8 long STUD, 3/8-6 x -3/ long STUD, 3/8-6 x -/8 long (drilled) STUD, 5/6-8 x 5/6 long STUD, 5/6-8 x -/ long STUD, 5/6-8 x -5/8 long STUD, /-0 x -/ long STUD, /-0 x -3/ long (drilled) BUSHING, Gov.drive idler shaft DOWEL, / dia.x 39/6 long,hollow DOWEL, 5/6 dia.x / long DOWEL, Crankshaft bearing DOWEL, Crankshaft bearing PLUG, /8-7 NPT,allen hd. INSERT, /-0 heli-coil RETAINER, Shroud tube PLUG, /6-7 NPT,allen hd. NOZZLE ASSY., Piston cooling STUD, 5/6-8 x -/6 long STUD, 5/6-8 x.00 long ON 8 6 8 QUANTITY PER ASSEMBLY 0-30 AO-30 LIO-30 8 55555555 I 66 55 5 5 * - Straight conical mounting. ** - No. dynafocal mounting. + - No. dynafocal mounting. t - Governor pad at front of crankcase no. dynafocal mounting. $ - Crankcase for reverse rotation engines no. dynafocal mounting. -
AVCOLYCOMING O-AO-LO-30 PARTS CATALOG Figure - Crankcase Assembly -
FIG. REF. AVCO LY CO M I N G 0-AO-LO-30 PARTS CATALOG PART NUMBER 75735 75767 75736 7756 7059 3 7068 7065* 73 68 787 696 5 STD-366 6 753** 7 STD-366 8 STD-06 77 75 703 STD-69 765 * - For 787 gage assy. only. ** - Cam action oil level gage. CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP OIL LEVEL GAGES AND ENGINE MOUNTING PARTS TUBE, Oil level gage,short TUBE, Oil level gageintermediate TUBE, Oil level gage,long TUBE, Oil level gage,8 inch GASKET, Oil level gage RING, Oil level gage seal RING, Oil levelgage seal RING, Oil seal.00 ID x /8 section GAGE ASSY., Oil level (75735 tube) GAGE ASSY. Oil level (75767 tube) GAGE ASSY., Oil level (75736 tube) PIN, /6 dia.x 7/6 long GAGE ASSY., Oil level (7756 tube) PIN, /6 dia.x 7/6 long DOWEL, 3/6 x / long RING, Plug oil level gage RING, Oil level gage bushing seal BUSHING, Engine support WASHER, 7/3 ID x -3/ OD x 5/3 thick SPACER, Engine mounting support QUANTITY PER ASSEMBLY 0-30 AO-30 LIO-30. _ 'I - 888... 8888 Figure -3
FIG. REF. 3 AVCO LYCOIVIING -AO-LO-30 PARTS CATALOG PART NUMBER 08B 608 3 STD-05 STD-5 5 7659 6 77808 7 LW-0 68763 8 LW-388 9 LW-379 0 7075 709 7877 CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP CRANKCASE RELATED PARTS BALL, /6 dia. SPRING, Oil pressure relief valve GASKET, -/ ID x -/ OD x 3/ 3 annular WASIIER, No.0 plain (max.9) PLUG, Oil relief valve VALVE ASSY., Oil pressure relief valve (adlustable) BEARING, Crankshaft BEARING, Crankshaft BEARING, Crankshaft (front) SEAL, Crankshaft oil SEAL, 0il,3/3 section x 5/3 ID SEAL, 0il,3/6 ID x 7/6 dia.sect. BODY, Hydraulic tappet QUANTITY PER ASSEMBLY 0-30 AO-30 LIO-30 - un 8 8 Figure 3 -
FIG. REF. AVCO LYCOMING 0-AO-LO-30 PARTS CATALOG 5 / PART NUMBER CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP PROPELLER GOVERNOR DRIVE (CRANKCASE) 77875 GEAR, Prop.governor driven LW-0_ SHAFT, Prop.governor idler gear 3 7787 GEAR ASSY., Prop.governor idler 7787 BUSHING, Prop.governor idler gear 5 STD-9 DOWEL, 3/3 dia.x 7/3 long 6 STD-798 DOWEI, 3/3 dia.x 9/3 long 7 739 WASHER, Thrust 7350 WASHER, Thrust 735 WASHER, Thrust 735 WASHER, Thrust 8 AN565B03H5 SETSCREW, 0-3 x 5/6 9 7055 GASKET, 5/3 ID x -/80D x 6 thick 0 LW-3896 PLUG, 3/-6 hex.hd. 7053 GASKET, Governor 7378 COVER, Governor drive 3 STD-35 WASHER, 5/6 plain STD-75 WASHER, 5/6 internal lock 5 STD-0 NUT, 5/6-8 plain ALL QUANTITY PER ASSEMBLY 0-30 AIO-30 LIO-30 3 un un un 'I un un un un un un un un I 3 ' Figure -5
FIG. REF. 5 AVCO LYCOMING 0-AO-LIO-30 PARTS CATALOG PART NUMBER CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP CRANKSHAFT, CAMSHAFT AND RELATED PARTS 7500 CRANKSHAFT ASSY. 750 CRANKSHAFT ASSY. 750 CRANKSHAFT ASSY. LW-096 LW- 85 STD- 75006 75007 75008 LW-095 LW-853 3 STD- 065 5 6 7 8 9 0 3 650 7063 706 7065 7066 7067 655 656 STD-87 76097 76098 7877 77059 LW-0566 CRANKSHAFT ASSY. CRANKSHAFT ASSY. PLUG,.00 dia.expansion CRANKSHAFT CRANKSHAFT CRANKSHAFT CRANKSHAFT CRANKSHAFT DOWEL, Stepped 5/6-/ dia. x 9/6 long PLUG, -3/ OD BUSHING, Prop.flange BUSHING, Prop.flange (short) BUSHING, Prop.flange BUSHING, Prop.flange BUSHING, Prop.flange GEAR, Crankshaft LOCKPLATE, Crankshaft gear SCREW, 5/6- x.00 long CAMSHAFT CAMSHAFT CAMSHAFT CAMSHAFT CAMSHAFT ON QUANTITY PER ASSEMBLY 0-30 AIO-30 LIO-30 3 3 3 3 3 33333. 33 5 5 33 33 6 no. crankpin no. crankpin 7500 AND LW-85 CRANKSHAFT ASSY. 5 750 AND LW-096 CRANKSHAFT ASSY. 5 750 CRANKSHAFT ASSY. Figure 5-6
AVCO LYCOMING IO-AIO-LIO-30 PARTS CATALOG FIG. PART 6 NUMBER CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP STARTER RING GEAR SUPPORT ASSEMBLY 68867 SUPPORTASSY., Starter ring gear, 0/ pitch.9: drive 7 SUPPORT ASSY., Starter ring gear, / pitch.9: drive 7668 SUPPORT ASSY., Starter ring gear, / pitch 3.5: drive 76899* SLIPPORT ASSY., Starter ring gear, 0/ pitch 3.5: drive 769 SUPPORT ASSY., Starter ring gear, 0/ pitch 3.5: drive lw-055 SUPPORT ASSY., Starter ring gear, / pitch 3.5: drive LW-837 SUPPORT ASSY., Starter ring gear, / pitch.9: gen.drive 6088 GEAR, Starter ring 0/ pitch 7566 GEAR, Starter ring / pitch LW-055 GEAR, Starter ring / pitch QUANTITY PER ASSEMBLY 0-30 AIO-30 LIO-30 Figure 6-7
FIG. REF 7 3 5 6 7 8 9 0 AVCO LYCOMING 0-A0-L0-30 PARTS CATALOG PART NUMBER 65 7996 7507 77309 76 78368 768 MS665-08 LW-3796 STD-67 STD-68 CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP CRANKSHAFT IDLER GEARS AND TACHOMETER DRIVE PLUNGER, Fuel pump long GEAR ASSY., Crankshaft idler,plain GEAR ASSY., Crankshaft idler BUSHING, Crankshaft idler gears SHAFT ASSY., Tachometer PIN, 3/6 dia.x -/6 long SPACER, Tachometer shaft centering RING, Internal retaining SHAFT, Crankshaft idler gear BOLT, 5/6-8 x 3/6 long,hex.hd.d r. 3 NUT, 5/6-8 slotted shear QUANTITY PER ASSEMBLY ON 0-30 AIO-30 LIO-30 Figure 7-8
FIG. REF. 8 AVCO LYCOMI N G IO AIO-LIO-30 PARTS CATA LOG PART NUMBER CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP CRANKCASE ATTACHING PARTS STD- BOLT, /-0 x -/ long,hex.hd. STD-8 WASHER, / plain 3 60803 STRAP, Lifting STD-08 BOLT, /-0 x -3/ long,hex.hd. 5 STD-9 BOLT, /-0 x -/8 long,hex.hd. 6 STD-9. BOLT, /-0 x -3/3 long,hex.hd., dr.end 7 STD-60 WASHER, / internal lock 8 STD- NUT, /-0 plain 9 STD-6 BOLT, /-0 x -/ long,hex.hd., drilled end STD-868 BOLT, /-0 x -5/6 long,hex.hd., drilled end 0 STD-8 WASHER, / plain (9 max.) STD-09 NUT, /-0 slotted shear STD-33 WASHER, 3/8 plain AN960-66L WASHER, 3/8 plain thin (3 max.) 3 STD-87 NUT, 3/8- slotted AN6-3A BOLT, 3/8- x 3-37/6 long,hex.hd. 5 STD-33 WASHER, 3/8 plain 6 STD-678 WASHER, 3/8 internal lock 7 STD-596 NUT, 3/8- plain 8 760 STUD, /-0 x 0-5/6 long 9 770 FITTING ASSY., C'case.breather, lower MS95- SEAL, 0il,7/6 dia.sect.x 59/6 ID 3 un QUANTITY PER ASSEMBLY 0-30 AIO-30 LIO-30 888888888 66 88 99990 99 99 55 9 9 33333333 33 3 9 9 9 9 99 9 9 9 333333333 un un un un un un un un un 333333333 66 99 3 3 8 8 5 5 3 3 un un 3 3 33 3-9
AVCO LYCOMING 0-A0-LIO-30 PARTS CATALOG 3,3,5,6,7,5,7,,7,8 9,0,,5,7,7,8,7,8 3,6,7 0, 3,7,8 9, 0, Figure 8 - Crankcase Attaching Parts -0
FIG. REF. 9 AVCO LYCOMING 0-A0-L0-30 PARTS CATALOG PART NUMBER. 7388 7603 760 76 763 766 LW-005 LW-050 LW-65 LW-7 LW-009* LW- 07** 3 600 638 5 75888 6 66 7 6668 8 3C-38 3C-0 9 665 0 0 STD-78 STD-783 3 7337 769 5 3CD- 6 STD-006 7 7566 ACCESSORY HOUSING AND RELATED PARTS ACCESSORY HOUSING ASSEMBLY GASKET, Accessory housing HOUSINGASSY., Accessory HOUSINGASSY., Accessory HOUSINGASSY., Accessory HOUSINGASSY., Accessory HOUSINGASSY., Accessory HOUSINGASSY., Accessory HOUSINGASSY., Accessory HOUSINGASSY., Accessory HOUSINGASSY., Accessory HOUSINGASSY., Accessory HOUSING ASSY., Accessory STUD, /-0 x -3/6 long STUD, /-0 x 7/6 long STUD, /-0 x -/ long STUD, 5/6-8 x -'/ long STUD, 5/6-8 x -3/8 long STUD, 5/6-8 x -3/ long STUD, 5/6-8 x 5.00 long STUD, 5/6-8 x -3/6 long, drilled PLUG, /8-7 NPT alien PLUG, 3/8-8 NPT alien PLUG, /-8 NPT alien TUBE, Accessory breather SHIELD, Accessory breather oil STUD, 5/6-8 x -3/ long, drilled RING, Oil seal,7/6 ID x 3/3 dia. PLUG, 5/8 OD x 3/ long QUANTITY PER ASSEMBLY 0-30 AO-30 L0-30 666 6 See footnotes for model application of accessory housings. 66666 333333333 33 333 6 6 66 3 3 * - Use LW-009 accessory housing assembly for AEIO-30-EB models only. ** - Use LW-07 accessory housing assembly for AEIO-30-EB models only. NOTE STD-55 plug /- NPT square head is installed in accessory breather hole on all AEIO-30 model engines. -
AVCO LYCOMING IO-AIO-LIO PARTS CATALOG 9 Figure 9 - Accessory Housing Assembly -
FIG. REF. 0 AVCO LYCOMING O-A0-L0-30 PARTS CATALOG PART NUMBER 7858 STD-339 3 LW-839 7853 5 67 6 6076 7 STD-35 8 STD-0 9 STD-7 0 STD-90 STD-8 STD-09 3 LW-60 STD-8 5 STD-60 6 STD-0 7 STD- ACCESSORY HOUSING AND RELATED PARTS OIL PUMP AND ACCESSORY HOUSING ATTACHING PARTS BODY ASSY., Oil pump PLUG, /6-7 NPT allen hd. BODY, Oil pump IMPELLER ASSY., Oil pump driven SHAFT, Oil pump drive IMPELLER, Oil pump driving WASHER, 5/6 plain NUT, 5/6-8 slotted WASHER, / copper BOLT, /-0 x -3/ long,hex.hd., drilled end WASHER, / plain NUT, /-0 slotted shear SEAL, Tachometer drive WASHER, / plain WASHER, / internal lock BOLT, /-0 x 5/6 long,hex.hd. BOLT, /-0 x -/ long,hex.hd. 3 0 QUANTITY PER ASSEMBLY 0-30 A0-30 LIO-30.. 0 Figure 0-3
FIG. REF. 3 AVCO LYCOMING IO AIO'LIO-30 PARTS CATALOG PART NUMBER 6835 5 7553 7555 6 0 7 67556 6836 8 STD-77 9 STD-35 0 STD-75 ACCESSORY HOUSING AND RELATED PARTS PROPELLER GOVERNOR DRIVE AND COVERS 6837 SHAFTGEAR, Propgovernor drive 7596 WASHER, Accessory driven gear STD- RING, 3/6 dia.x 3/6 thick,internal STD-0 NUT, 5/6-8 plain 6955 3 6906 STD-35 5 STD-75 6 STD-0 NUT, 5/6-8 plain 7 STD-783 8 7053 9 7378 0 STD-35 STD-75 STD-0 NUT, 5/6 plain retaining GASKET, Accessory drive adapter ADAPTER ASSY., Prop.governor drive ADAPTER ASSY., Prop.governor drive PLUG, /8-7 NPT allen STUD, 5/6-8 x.00 long STUD, 5/6-8 x -/6 long PIN, /8 x / long WASHER, 5/6 plain WASHER, 5/6 internal lock GASKET, Accessory drive adapter COVER, Governor drive adapter pad WASHER, 5/6 plain WASHER, 5/6 internal lock PLUG, /-8 NPT allen GASKET, Governor COVER, Governor drive WASHER, 5/6 plain WASHER, 5/6 internal lock QUANTITY AIO-30 PER ASSEMBLY un un un un un un un un LIO-30 Figure -
AVCO LYCOMING 0-A0--L O-30 PARTS CATALOG FIG. REF. PART NUMBER 7567 STD-930 3 7565 76 5 STD-700 6 7070 7 STD-35 8 STD-75 9 STD-838 ACCESSORY HOUSING AND RELATED PARTS PROPELLER GOVERNOR OIL LINE TUBE ASSY., Prop.gov.oil line HOSE, 3/8 ID x.00 long CLIP, Prop.gov.oil line support CLIP, 3/8 ID for / screwcushion type ELBOW, 3/8 flared tube x / NPT,9 90 ELBOW, 3/8 flared tube x 9/6-8 st :r. thread adjustable 5 WASHER, 5/6 plain WASHER, 5/6 internal lock BOLT, 5/6-8 x 5/6 long,hex.hd. QUANTITY PER ASSEMBLY 0-30 AIO-30 LIO-30 3 33 33 3 3 Figure -5
AVCO LYCOMING 0-A0-L0-30 PARTS CATALOG FIG. REF. PART 3 NUMBERR 60096 757 3 STD-03* STD-33 STD-88 5 7535 6 75686 7 69-C 8 603 9 7590 0 STD-35** STD-75 STD-t0 3 LW-0799+ 7688 7686 LW-66 * - Used instead of STD-33 on installations with fuel pump baffle. ** - Only used on 7688 fuel pump installations. + - Not used with 7688 fuel pump. ACCESSORY HOUSING AND RELATED PARTS FUEL PUMP ASSEMBLY AND ATTACHING PARTS GASKET, Fuel pump (AC) FUEL PUMP, Dual diaphragm WASHER, 3/ OD x 5/6 ID x 3/3 thick WASHER, 3/8 plain SCREW, 3/8-6 - -9/3 long,socket hd. drilled head BAFFLE ASSY., Fuel pump ELBOW, 5/6 tubing,9/6-8 adj.90 GASKET, Fuel pump COVER, Fuel pump SPACER, Fuel pump stud WASHER, 5/6 plain WASHER, 5/6 internal lock NUT, 5/6-8 plain SPACER, Fuel pump insulating FUEL PUMP (7980-A) Lear-Siegler FUEL PUMP (7980-D) Lear-Siegler FUEL PUMP (RG-7980-K) Lear-Siegler QUANTITY PER ASSEMBLY 0-30 A0-30 LIO-30 6 6 0 7 3 I Figure 3-6
AVCO LYCOMING 0-A0-L0-30 PARTS CATALOG VENDOR ACCESSORY LEAR-SIEGLER FUEL PUMPS REF. NO. PART NUMBER 35 DESCR IPTION QTY. PER ENG. MODEL USAGE RG-7980K RG-7980A RG-7980D MS0995NC3 RA75 RB5997 3 AN500A0- RA05 5 RB5996 6 AN50A0-0 7 RA7763 8 RA736 9 RB5985 0 RA5575 MS38- RA9099 3 MS38- RG598 5 RA77 6 RA7 7 RA75 8 RA598 9 RA738 0 RA79 MS66-06 RB7779- RD7779-3 RA779 MS665-5 RA686 RB603 6 RA793 7 RS6903-55 8 RA775 9 RS6903-55 30 RD79 3 RA385- AN93C PUMP, Rotary power driven,fuel,a vco Lycoming LW-66 PUMP, Rotary power driven,fuel,aavco Lycoming 7688 PUMP, Rotary power driven,fuel,aavco Lycoming 7686 LOCKWIRE SEAL, Metallic COVER ASSEMBLY SCREW (Attaching part) WASHER, Flat (Attaching part) CAP, Valve SCREW BALL SPRING, Relief valve VALVE ASSY., Safety relief PLATE, Identification SCREW, Attaching PLATE, Instruction SCREW, Attaching HOUSING, Valve VALVE, Bypass SPRING, Bypass valve GUIDE, Bypass valve GASKET PLATE, Thrust BLADE, Pump RING, Retaining SPLINE, Drive SPLINE, Drive ROTOR PUMP RING, Retaining SEAL HOUSING ASSY. LINER PIN, Straight headless BEARING PIN, Straight headless HOUSING PUMP PLUG, Pipe PLUG, Pipe un 3 A B C B A, C A, C B -7
AVCOLYCOMING 0-A0-L0-30 PARTS CATALOG Figure - Lear-Siegler Fuel Pump -8
AVCO LYCOMING 0-A0-LIO-30 PARTS CATALOG FIG. REF. PART 5 NUMBER 683 6098 3 STD-77 STD-08 5 7970 6 7596 7 833 8 6030 9 STD-8 0 STD-60 STD- 730 3 789 STD-705 5 73 6 77309 7 759 8 696 9 6959 0 STD-77 STD-3 683 3 6030 68593 5 STD-8 6 STD-60 7 STD- 73 ACCESSORY HOUSING AND RELATED PARTS VACUUM PUMP, FUEL PUMP DRIVES AND COVERS GASKET, Accessory adapter ADAPTER ASSY., Vacuum pump PIN, /8 x / long OIL SEAL, 7/8 ID x -/ OD x 5/6 wide GEAR ASSY., Vacuum pump driven WASHER, Accessory driven gear GASKET, Vacuum pump COVER, Vacuum pump WASHER, / plain WASHER, / internal lock NUT, /-0 plain SHAFT, Fuel pump idler gear LOCKPLATE, / bolt x -3/ spacing BOLT, /-0 x /6 long,hex.hd. GEAR ASSY., Fuel pump idler BUSHING, Fuel pump idler gear SHAFTGEAR ASSY., Fuel pump drive GASKET, Fuel pump adapter ADAPTER ASSY., Fuel pump drive PIN, /8 x / long SEAL, 0il,3/ ID x -3/8 OD x 5/6 wide GASKET, Accessory adapter COVER, Vacuum pump SPACER, Vacuum pump stud WASHER, / plain WASHER, / internal lock NUT, /-0 plain QUANTITY PER ASSEMBLY ON 0-30 A0-30 LIO-30 3 Figure 5. Vacuum Pump Drive and Covers -9
AVCO LYCOMING 0-A0-L0-30 PARTS CATALOG 9 0 7 8 I 3 Figure 5. Fuel Pump Drive -0
AVCO LY C 0 I N G 0-A0-L0-30 PARTS CATALOG FIG. REF. PAR T 6 NUMB ER 6835 777 3 775 778 5 STD-03 6 AN38-- 7 STD-73 8 665 9 776 0 666 6803 77 3 STD-73 STD-353 5 STD-8 6 STD-60 7 STD-0 8 STD-575 9 STD-35 0 STD-75 STD-0 7755 3 773 778 5 775 6 7730 7 7375 8 STD-576 9 STD-60 ACCESSORY HOUSING AND RELATED PARTS OIL SCAVENGE PUMP AND SUCTION TUBES (AIO-30 SERIES) GASKET, Accessory drive adapter PUMP ASSY., Oil scavenge ADAPTER ASSY., Oil scavenge pump SHAFT, Oil pump idler RING, Oil seal,39/6 ID x /6 sect. PIN, Cotter /8 dia.x -3/8 long INSERT, /-0 heli-coil x / long DOWEL, / dia.x / long SHAFT ASSY., Scavenge pump drive IMPELLER, Oil scavenge pump driving IMPELLER, Oil scavenge pump driven HOIJSING ASSY., Oil scavenge pump INSERT, /-0 heli-coil x / long INSERT, No.0- heli-coil x 3/8 long WASHER, / plain WASHER, / internal lock BOLT, /-0 x 5/6 longhex.hd. BOI-T, /-0 x -5/6 long, hex.hd. WASHER, 5/6 plain WASHER, 5/6 internal lock NUT, 5/6-8 plain FITTING, 5/8 adjustable,90 TUBE ASSY., Oil scavenge upper cover TUBE ASSY., Oil scavenge upper pump TUBE ASSY., Oil scavenge lower cover TUBE ASSY., Oil scavenge lower pump CLIP, 5/8 ID,cushion type,9/3 hole HOSE, 5/8 ID x 3/3 OD x -/ CLAMP, Hose,5/6 ID x / wide ON QUANTITY PER ASSEMBLY 0-30 A0-30 LIO-30 6 6 8 8 8 8 6 6 long -
AVCO LYCOMING 0-A0-LIO-30 PARTS CATALOG 9 8 9 3 7 7 5 7 0 9 8 65 6 Figure 6 - Oil Scavenge Pump and Suction Tubes (AIO-30) -
AVCO LYCOMING 0-A0-LIO-30 PARTS CATALOG FIG. REF. PART 7 NUMBER STD-9 69675 3 67 STD-78 5 70 6 AN8-0D 7 AN93-5 8 687 9 673 0 6950 STD-9 STD-8 3 STD-856 759 5 LW-795 6 77853 7 7785 8 STD-8 9 STD-60 0 STD- STD-856 759 3 5C-0 ACCESSORY HOUSING AND RELATED PARTS OIL PRESSURE SCREEN FILTER AND OIL COOLER BYPASS VALVE GASKET, 7/8 OD x 5/8 ID x 3/3 annular CONNECTOR, Accy.hsg.to oil cooler inlet hose PLUG, Oil cooler bypass PLUG, 3/8 pipe,allen FITTING, Breather ELBOW, Pipe thd.,5/8 ID hose,5 PLUG, / pipe allen hd. SCREEN ASSY., Oil pressure GASKET, Oil pressure,housing HOUSING, Thermostatic valve and oil pressure screen GASKET, 7/8 OD x 5/8 ID x 3/3 annular WASHER, / plain SCREW, /-0 x.00 long,hex.hd., slotted VALVE ASSY., Temp.control oil cooler bypass GASKET, Oil filter adapter OIL FILTER HOUSING ASSY. OIL FILTER BASE ASSY. WASHER, / plain WASHER, / internal lock NUT, /-0 plain SCREW, /-0 x.00 long,hex.hd., slotted VALVE ASSY., Temp.control oil cooler bypass STUD, /-0 x -/ long ON I QUANTITY PER ASSEMBLY 0-30 A0-30 LIO-30 I 3 33 3 3 3 3 NOTE See latest edition of Service Letter No.L78 for approved oil filter element kits and spin-on type filters. -3
AVCO LYCOMING 0-A0-L0-30 PARTS CATALOG 35,6,7 8 3 I I8 6 5 7 Figure 7 - Oil Pressure Screen Filter and Oil Cooler Bypass Valve -
FIG. REF. 8 AVCO LYCOMING 0-A0-L0-30 PARTS CATALOG PART NUMBER 78030 LW-393 3 7807 LW-86 5 69373 6 75089 753 7 LW-078 LW-068 8 6088 9 7 0 73857 CYLINDER, PISTON AND VALVE TRAIN CONNECTING ROD, PISTONS AND RING ASSEMBLIES ROD ASSY., Connecting BUSHING, Connecting rod,upper BOLT, Connecting rod NUT, Connecting rod BEARING, Connecting rod PISTON, Comp.ratio 8.50: PISTON, Comp.ratio 7.00: PIN, Piston PIN, Piston PLUG, Piston pin RING, Piston compression RING, Piston,oil regulating, expander type QUANTITY PER ASSEMBLY ON 0-30 A0-30o LIO-30 L 8 8 8 8 8 5 3 ) I 9 Figure 8 3-
AVCO LYCOMING 0-A0-LIO-30 PARTS CATALOG FIG. REF. PART 9 NUMBER LW-6 LW-8 7057 3 7058 7693 5 7760 6 66796 6960 7 STD-87 8 66 9 6850 0 MS083-6D 6660 CYLINDER, PISTON AND VALVE TRAIN CYLINDER ASSEMBLY CYLINDER AND HEAD ASSY., Nitrided CYLINDER AND HEAD ASSY., Nitrided SEAT, Intake valve SEAT, Exhaust valve GUIDE, Valve intake GUIDE, Exhaust valve INSERT, Spark plug 8-.5mm INSERT, Spark plug 8-.5mm long reach INSERT, /8-7 heli-coil taper pipe thd. STUD, 5/6-8 x -/ long STUD, /-0 x -/6 long ELBOW, 50 3/8 flared tube BUSHING, Rocker shaft ON 8 6 QUANTITY PER ASSEMBLY 0-30 A0-30 LIO-30 88 888888 8 88888888 8 8 88 8 8 5 7 8 Figure 9 3-
FIG. REF. 0 AVCO LYCOMING 0-A0-L0-30 PARTS CATALOG P ART NUIMBER 7890 3 785 68987 5 LW-3 6 LW- CYLINDER, 73938 75 VALVE, Intake VALVE, Exhaust (rotator type) 75 VALVE, Exhaust (rotator type) / dia. 7608 VALVE, Exhaust (rotator type) / dia. 3 LW-795 SPRING, Valve inner LW-800 SPRING, Valve outer 5 65 SEAT, Valve spring lower intake 6 LW-333 SEAT, Valve spring lower exhaust 7 LW-0077 SEAT, Valve spring upper intake 8 LW-0076 SEAT, Valve spring upper exhaust (rotator type) 9 60009 KEY, Valve intake 0 MS399 7-3 KEY, Valve exhaust (rotator type) MS399 98-3 CAP, Valve stem exhaust (rotator type) PLUNGER ASSY., Hydraulic tappet SOCKET, Push rod,hydraulic tappet TUBE, Push rod shroud 8 SPRING, Shroud tube 7 LOCKPLATE, Shroud tube 7 STD- NUT, /-0 plain 8 69 SEAL, Shroud tube 9 7030 SEAL, Shroud tube PISTON AND VALVE VALVE ASSEMBLY TRAIN QUANTITY PER ASSEMBLY ON 0-30 AIO-30 LIO-30 AL 8 8 8 8 8 8 8 8 8 Figure 0 3-3
FIG. REF. AVCO LYCOMING 0-A0-L0-30 PARTS CATALOG PART NUMBER 73 73 733 73 69 3 60398 7636 5 7637 6 LW-3790 LW-89 7 75906 8 67 9 STD-95 0 79 78 7887 3 383-B STD-090 5 653 6 660 776* CYLINDER, PISTON AND VALVE TRAIN CYLINDER RELATED PARTS ROD ASSY., Push ROD ASSY., Push ROD ASSY., Push ROD ASSY., Push ROCKER ASSY., Valve intake BUSHING, Valve rocker intake ROCKER ASSY., Valve exhaust BUSHING, Valve rocker exhaust SHAFT, Valve rocker THRUST BUTTON, Rocker shaft GASKET, Rocker box cover COVER, Rocker box SCREW, /-0 x 5/8 long pan hd., self-locking PLATE, Spark plug long reach, caution RING, Oil seal,3/3 dia.sect.x -7/3 ID SPACER, 33/6 ID x 7/8 OD x 3/8 thick NUT, 3/8- plain NUT, /-0 plain GASKET, Exhaust flange FLANGE, Exhaust,stainless steel GASKET, Exhaust flange * - Premium reusable exhaust flange gasket. un un un un 8 6 8 un QUANTITY PER ASSEMBLY 0-30 A0-30 LIO-30 Figure 3-
FIG. REF. 9 AVCO LY CO M I N G 0-A0-L0-30 PARTS CATALOG PART NUMBER CYLINDER, PISTON AND VALVE TRAIN CYLINDER HEAD DRAIN TUBES AND INTERCYLINDER COOLING BAFFLES STD-68 _ NIPPLE, Straight 3/8 ID hose STd-80 HOSE, 3/8 ID x -3/6 long 3 STD-7 CLAMP, Hose /-3/ x 5/8 wide 68759 TUBE ASSY., No.l cylinder head oil drain 5 68760 TUBE ASSY., No. cylinder head oil drain 6 6876 TUBE ASSY., No.3 and cylinder head oil drain 7 7569 BAFFLE ASSY., Intercylinder 8 LW-0973 BAFFLE ASSY., Intercylinder 9 76 RETAINER, Intercylinder 0 760 HOOK, Intercylinder baffle retaining AN93-S7 GROMMET, 3/ ID x -3/8 OD x 3/8 thick 8 QUANTITY PER ASSEMBLY 0-30 A0-30 LIO-30 0 I 8,5,6 0 7 Figure 3-5
AVCO LYCOMING 0-AO LIO-30 PARTS CATALOG FIG. REF. PART 3 NUMBER 6665 GEAR, Magneto,impulse coupling 6'63 GEAR, Magneto 3 STD-76 COTTER PIN, 3/3 x.00 long 6 MAGNETO ADAPTER AND MAGNETO 5 LW-706 ADAPTER, Magneto impulse coupling 6 LW-5360-9 MAGNETO, SLN-0 7 LW-5360-37 MAGNETO, SLN- impulse coupling LW-6305-6 MAGNETO, SLN-0 (with electric tach. pick-up) LW-5360-7 MAGNETO, SLN- impulse coupling right magneto (with electric tach. pick-up) LW-5360-6 MAGNETO, SLN- impulse coupling 8 LW-68 GASKET, Magneto 9 LW-39305- MAGNETO, SLN-09 0 LW-39365-3 MAGNETO, Impulse coupling SLN-7 777 MAGNETO AND HARNESS ASSY., Slick (right) 7699 MAGNETO, Right (Slick 050) 7773 HARNESS ASSY., Ignition,right (Slick) 777 MAGNETO AND HARNESS ASSY., Slick (left) 76950 MAGNETO, Left impulse (Slick 05) 7775 HARNESS ASSY., Ignition left (Slick) 7696 CLAMP, Magneto for slick mags. 75965 CLAMP, Magneto for -00 series Bendix mags. STD-77 WASHER, Plain,3/ OD x /6 ID x /8 thick 3 STD-75 WASHER, 5/6 internal lock STD-0 NUT, 5/6-8 plain 7673 ZIP STRAPS IGNITION SYSTEM MAGNETO DRIVES AND MAGNETOS QUANTITY PER ASSEMBLY 0-30 AIO-30 LIO-30 3 3 8 8 5 LW-5305- LW-5709 KIT ASSY., Magneto ground terminal KIT, Magneto ground terminal -
AVCO LYCOMING 0-A0-L0-30 PARTS CATALOG 5 5 3 0 II Figure 3 - Magneto and Magneto Drives -
AVCO LY CO M I N G 0-A0-L0-30 PARTS CATALOG VENDOR ACCESSORY S-0 SERIES BENDIX MAGNETOS REF. NO. PART NUMBER 35 DESCR IPTION QTY. PER ENG. MODEL USAGE LW-5360-9 LW-5360-37 LW-5360-6 LW-5360-7 0-5077Y 0-60858 0-573 3 0-3576 0-35765 0-50765 5 0-35937-8 0-35937-8 6 0-8806 7-6- -6- -6-3 -6- -6-5 -6-6 -6-7 8 0-595 0-597 9 0-90788-5 0-90788-5 0-90788-5 0 0-573Y 0-3503 -99- -99- -99-3 -99- -99-5 -99-6 3-0 0-8853- 0-8853-5 5 0-535 6 0-393 7 0-597 0-0698 MAGNETO, SLN-0 MAGNETO, SLN- impulse coupling MAGNETO, SLN- impulse coupling MAGNETO, SLN- impulse coupling,electric tach. pick-up HOUSING, Magneto HOUSING, Magneto PLUG, Ventilator magneto housing COIL COIL CLAMP, Coil core SCREW, W/lockwasher (coil core clamp) SCREW, W/lockwasher (breaker cover ventilator) BEARING, Ball (magnet drive end) WASHER, Flat.005 thick WASHER, Flat.00 thick WASHER, Flat.005 thick WASHER, Flat.008 thick WASHER, Flat.00 thick WASHER, Flat.0 thick WASHER, Flat.005 thick MAGNET, Rotating MAGNET, Rotating KEY, Woodruff (small gear) KEY, Woodruff (magnet rotating drive end) KEY, Woodruff (impulse coupling bushing) GEAR, Small WASHER, Plain WASHER, Plain.005 thick WASHER, Plain.00 thick WASHER, Plain.005 thick WASHER, Plain.008 thick WASHER, Plain.00 thick WASHER, Plain.0 thick BEARING, Ball CAM, Breaker CAM, Breaker WASHER, Plain (cam screw) SCREW, W/lockwasher HOUSING, Distributor HOUSING, Distributor un un un un un un un un un un un un un A B C D B, C, D A A, B, C D A, B, C A B, C, D B, C, D A, B, C D A, B, C D -3
AVCO LYCOMING 0-A0-L0-30 PARTS CATALOG 36 9 8 7-33 3 35 7 0 5 II 0 39 38 3 5 57 56 3 / 5 6 53 55-5 9 8 7 5 9 50 5 7 8 Figure - Bendix S-0 Series Magnetos -
AVCO LY C M I N G 0-A0-L0-30 PARTS CATALOG VENDOR ACCESSORY S-0 SERIES BENDIX MAGNETOS REF. NO. 5 PART NUMBER 35 QTY. PER ENG. MODEL USAGE 8 0-7535 9 0-599 0 0-50737 0-6337 0-5075 3 0-0083 0-5076Y 5 0-50753 6 0-985-37 7 0-608 8 0-5758 9 0-3577 0-38585 0-3663 30 0-68 3 0-35936-7 0-35936-7 0-35936-7 0-35935-5 0-36639 0-9858 0-366 3 0-5676 0-633 33 0-0090 3-9 35 0-676 36 0-5939Y 0-36637 0-607-9 0-806- 0-808- 0-6363 0-36638 37 0-935 38 0-697 39 0-338 0 0-9967 0-576 0-5760 0-357078 3 0-78 0-5678 5 0-093 6 0-735 7 0-5653 8 0-5973 0-597 9 0-5936 0-5937 50 0-53 5 0-5333 0-5903 PLUG, Distributor housing BLOCK, Distributor SPRING, Helical STRIP, Felt (electrode side) WASHER, Felt (ring side) SCREW, W/plain and lockwasher (dist.block) GEAR, Distributor large WASHER, Plain (dist.gear axle) RING, Retaining (dist.gear axle) BRUSH, Electrical contact SCREW, W/lockwasher (dist.to mag.housing) CONTACT ASSY., Tungsten CONTACT ASSY., Tungsten CONTACT ASSY., Tachometer WASHER, Plain SCREW, W/lockwasher (contact assy.securing) SCREW, W/lockwasher (contact assy.securing) SCREW, W/lockwasher (capacitor) SCREW, Capacitor securing BUSHING (Tachometer contact) WASHER, Plain (tachometer contact) PLATE, Insulating (tachometer contact) CAPACITOR CAPACITOR SPRING (ground terminal) WASHER, Lock (ground terminal) SCREW, Fillister hd.ground terminal COVER, Breaker COVER, Breaker GROMMET (cover assy.,tachometer contact) WIRE (cover assy.,tachometer contact) SLEEVING (cover assy.,tachometer contact) TERMINAL (cover assy.,tachometer contact) COVER, Tachometer contact SCREEN, Ventilator breaker cover RETAINER, Ventilator screen WASHER, Ventilator shield SHIELD, Ventilator breaker cover SCREW, W/lockwasher SCREW, W/lockwasher BEARING, Sleeve drive shaft OIL SEAL DRIVE SHAFT DEFLECTOR, Oil WASHER, Plain (drive shaft nut) NUT, Drive shaft PIN, Stop (impulse coupling) IMPULSE COUPLING, Type IC-H 5 IMPULSE COUPLING, Type IC-H 5 CAM, Impulse coupling CAM, Impulse coupling SPRING, Main (impulse coupling) BODY, Impulse coupling BODY, Impulse coupling lag lag 3 5 un un A, B, C A, B, C D D A, B, C D A, B, C D D D D A, B, C D A, B, C A, B, C A, B, C A, B, C D D D D D D A, B, C A, B, C A, B, C A, B, C A, B, C D A A B, C, D C B, D C B, D B, C, D C B, D -5
AVCO LYCOMING IO-AIO-LIO-30 PARTS CATALOG VENDOR ACCESSORY S-0 SERIES BENDIX MAGNETOS REF. NO. PART NUMBER 35 QTY. PER ENG. MODEL USAGE 5 0-563 0-5370 53 0-6309 5 0-3793 55 0-563 56 0-9075-9 57 0-3570 58 0-90500-5 WASHER, Keyed (impulse coupling) WASHER, Plain (impulse coupling) BUSHING, Impulse coupling WASHER, Lock (drive shaft nut) NUT, Drive shaft PIN, Cotter PLATE, Identification SCREW, Drive C B, C, D B, C, D B, C, D B, C, D 36 33 3 35 I 7 0 3 39 38 3 6 6 5 5 5 53 55 5 9 50 Figure 5 - Bendix S-0 Series MMagnetos -6 5 7 8
AVCO LYCOMING 0-A0-L0-30 PARTS CATALOG VENDOR ACCESSORY S-00 SERIES BENDIX MAGNETOS REF. NO. 6 PART NUMBER 35 QTY. PER ENG. MODEL USAGE 0-6305-6 0-60858 0-573 3 0-5765 0-50765 5 0-35937-8 6 0-8806 7-6- -6- -6-3 -6- -6-5 -6-6 -6-7 8 0-595 9 0-90788-5 0 0-573Y 0-3503 -99- -99- -99-3 -99- -99-5 -99-6 3-0 0-8853-5 5 0-535 6 0-35936-0 7 0-0698 8 0-5735 9 0-599 0 0-50737 0-6337 0-5075 3 0-0083 0-5076Y 5 0-50753 6 0-38 7 0-608 8 0-5758 9 0-38585 30 0-68 0-9858 3 0-35936-7 0-366 0-36639 3 0-633 33 0-35935-5 3 0-36637 35 0-5760 36 0-6338 37 0-5788 38 0-78 39 0-5678 0 0-093 0-635 MAGNETO, SLN-0 Avco Lycoming LW-6305-6 HOUSING, Magneto PLUG, Ventilator magneto housing COIL CLAMP, Coil core SCREW, With lockwasher (coil core clamp) BEARING BALL (magnet drive end) WASHER, Flat.005 thick WASHER, Flat.00 thick WASHER, Flat.005 thick WASHER, Flat.008 thick WASHER, Flat.00 thick WASHER, Flat.0 thick WASHER, Flat.005 thick MAGNET, Rotating KEY, Woodruff GEAR, Distributor small WASHER, Plain (breaked end bearing) WASHER, Flat.005 thick WASHER, Flat.00 thick WASHER, Flat.005 thick WASHER, Flat.008 thick WASHER, Flat :00 thick WASHER, Flat.0 thick (breaking end bearing) BEARING, Ball (magnet,breaked end) CAM, Breaker WASHER, Plain (cam screw) SCREW, With lockwasher HOUSING, Distributor PLUG, Distributor housing BLOCK, Distributor SPRING, Helical STRIP, Felt (electrode side) WASHER, Felt (ring side) SCREW, With lock and plain washer GEAR, Distributor large WASHER, Plain (distributor gear axle) RING, Retaining BRUSH, Carbon SCREW, With lockwasher CONTACT ASSEMBLY (Tungsten L. H.) WASHER, Plain WASHER, Plain SCREW, With lockwasher PLATE, Breaker insulating BUSHING, Insulating CAPACITOR SCREW, With lockwasher COVER ASSY., Tach.breaker SCREW, With lockwasher (breaker cover) DISK BEARING, Sleeve (drive shaft) OIL SEAL, (drive shaft) DEFLECTOR, Oil (drive shaft) WASHER, (drive shaft nut) NUT, Drive shaft un un un un un un un un un un un un un 3 5-7
AVCO LY CO M I N G 0-A0-L0-30 PARTS CATALOG VENDOR ACCESSORY S-00 SERIES BENDIX MAGNETOS REF. NO. PART NUMBER 35 QTY. PER ENG. MODEL USAGE 0-9075-9 3 0-3570 0-90500-5 PIN, Cotter (drive shaft nut) PLATE, Identification SCREW, Drive 7-7 7 36 3 30 3 3 ) 33 6 5 3 0 38 39 0 Figure 6 - Bendix S-00 Series Magnetos -8
AVCO LY CO M I N G 0-A0-L0-30 PARTS CATALOG REF. NO. 7 PART NUMBER 0-39305- 0-39365-3 0-35937- 0-9873-30 3 0-9070-5 0-39393- 5 0-35935-6 6 0-3976 7 0-3963 8 0-39 9 0-78655 0 0-985-37 0-395 0-5075 3 0-39 0-50737 5 0-6337 6 0-393 7 0-608 8 0-35936-7 9 0-575 0 0-68 0-38585 0-35936-0 3 0-535 0-393- 5 0-3936 6 0-399 7 0-397 8 0-9075-9 9 0-635 0-563 30 0-3793 3 0-5659 3 0-90788-5 0-90788-5 33 0-093 0-5370 3 0-39359 35 0-5903 36 0-53 37 0-39357- 38 0-985-6 39 0-3938 0 0-399 0-398 0-3965 3 0-53397 0-3993- 0-3939-6 5 0-3938R 6 0-353056 7 0-397 35 VENDOR ACCESSORY S-00 SERIES BENDIX MAGNETOS MAGNETO, Bendix,SLN-09,Avco Lycoming P/N LW-39305- MAGNETO, Bendix,SLN-7,Avco Lycoming P/N LW-39365-3 SCREW, With lockwasher NUT, Stud and lead contact screw WASHER, (Stud outside) COVER, Magneto SCREW, Capacitor securing CAPACITOR PACKING, Capacitor mounting STUD, Double end (distributor block securing) WASHER, (stud securing) RING, Retaining (gear axle) WASHER, (Gear axle) FELT, (Gear axle) BLOCK, Distributor SPRING, Helical STRIP, Felt GEAR ASSY., Large BRUSH, Carbon SCREW, (Contact assy.,and coil lead clamp) CLIP, Cable (not illustrated) WASHER, (Contact assy., securing screw) CONTACT ASSY., R.H. (Tungsten) SCREW, (Cam securing) WASHER, (Cam securing screw) CAM STRIP, Fish paper WEDGE, Coil COIL, Magneto (high tension) PIN, Cotter NUT, Castellated (drive shaft) NUT, Castellated (drive shaft) WASHER, Lock,(drive shaft nut) BUSHING, Impulse coupling KEY, Woodruff KEY, Woodruff WASHER, (drive shaft nut) WASHER, (drive shaft nut) IMPULSE COUPLING BODY, Impulse coupling SPRING, Main impulse coupling CAM ASSY., Impulse coupling RING, Retaining (drive shaft end) WASHER, Flat (flange) WASHER, Bowed (flange) SLINGER, Oil SCREW, Flange securing WASHER, Flange securing FLANGE, Short round (without stop pins) FLANGE, Short round (with stop pins) STOP PIN FLANGE BEARING, (magneto drive end) PLATE, (bearing retainer) QTY. PER ENG. 5 8 3 3 3 MODEL USAGE A B A B B B A B A B B B B B A B B -9
AVCO LYCOMING 0-A0-L0-30 PARTS CATALOG VENDOR ACCESSORY S-00 SERIES BENDIX MAGNETOS REF. NO. PART NUMBER 35 QTY. PER ENG. MODEL USAGE 8 0-3935-3 0-3935- 9 0-39 50 0-573 5 0-5738 5 0-90500-8 53 0-7066 5 0-353060 55 0-3939-3 MAGNET, Rotating MAGNET, Rotating GEAR, Distributor (small) VENTILATOR PLUG, Timing SCREW, (Identification plate securing) PLATE, Identification BEARING, Roller HOUSING, Magneto A B 9 6 9 5 5 5 6 3 8 5 9 7 38 9 0 3 8 50 37 5 36 33 3 Figure 7 - Bendix S-00 Series Magnetos -0
AVCO LYCOMING O-AIO-LIO-30 PARTS CATALOG FIG. REF. PART 8 NUMBER 78539 7856 7857 7850 LW-08 3 LW-08 LW-08 5 76757 6 LW-0389* LW-0388 LW-0390* 7 76753 8 7675 9 LW-000 0 7678 LW-3 7685 7668 735 3 759 76853 76075 735 753 793 STD-553 AN365-63C 6385 STD-8 STD-60 AN 500-6-8 STD-5 STD-87 STD- STD-696 IGNITION SYSTEM IGNITION HARNESS AND LEAD ASSEMBLIES CABLE ASSY., Ignition shielded, harness CABLE ASSY., Ignition shielded, harness CABLE ASSY, Ignition shielded, harness CABLE ASSY., Ignition shielded, harness TERMINAL, Spark plug wire SPRING, Spark plug terminal COLLAR, (Silicone) spark plug terminal NUT, 5/8- ELBOW, 70 ELBOW, 0 (3 and bottom on 7857) ELBOW, 90 SLEEVING, Ring plastic PLATE, Spark plug cable FERRULE, Braid retaining SLEEVE SPACER, Magneto grommet GROMMET, Magneto GROMMET, Magneto EYELET TAPE, Lead identification PLATE, Magneto PLATE, Magneto SCREW, No.0-3 self-locking CLAMP, -3/ ID x /3 offset CLAMP, -/ ID x /3 offset SCREW, 6-3 x / long,rd.hd. NUT, 6-3,self-locking CLIP, Ignition cable WASHER, / plain WASHER, / internal lock SCREW, /-0 x -/8 long,fill.hd. SCREW, /-0 x -/ long SCREW, /-0 self-locking NUT, /-0 plain WASHER, /-0 plain (thin) QUANTITY PER ASSEMBLY ON 0-30 AIO-30 LIO-30 8 8 8 8 8 88 8 88 888 8 88 88 8 88 8 88 88 888 8 88 86 8 8 6 6 8 8 8 8 8 8 un un 6 6 6 6 888 8 8 8 888 8 8 8 88 un un nu n 6 6 8 8 8 8 8 8 8 8 un un * - Lycoming P/N 7850 harness uses 700 elbows and 78539 harness uses all 8 70 elbows. 90 elbows while the -
AVCO LYCOMING 0-A0-L0-30 PARTS CATALOG I I 8,9,0,, I Figure 8 - Ignition Harness and Lead Assemblies -
AVCO LYCOMING IO-AIO-LIO-30 PARTS CATALOG FIG. REF. PART 9 NUMBER LW-6036-0-3060-7 3 0-3060-60 0-3060-79 5 0-3060-69 6 0-3060-78 7 0-3060-87 8 0-3060-68 9 0-3060-8 0 0-35936-6 0-900- 0-3083 3 0-3097- 0-3098- 5 0-307 6 0-3098- 7 0-30050 8 0-3039 9 0-30300- 0 0-93-8 0-3799 0-8907- 3 0-630 0-630 5 0-30-3 6 0-30 7 0-0938 8 0-3097- 735 STD-87 STD-696 0-6063-8 9 8-B3 8-B6 8-N IGNITION SYSTEM IGNITION HARNESS AND LEAD ASSEMBLY AND SPARK PLUGS QUANTITY PER ASSEMBLY ON AIO-30 LIO-30 IGNITION HARNESS ASSY. LEAD ASSY., Cyl.no.lB LEAD ASSY., Cyl.no.3B LEAD ASSY., Cyl.no.lT LEAD ASSY., Cyl.no.3T LEAD ASSY., Cyl.no.T LEAD ASSY., Cyl.no.T LEAD ASSY., Cyl.no.B LEAD ASSY., Cyl.no.B SCREW NUT CLAMP CLAMP CLAMP TUBING, Spiral CLAMP GROMMET PLATE CLAMP SCREW NUT BRACKET FERRULE EYELET CLAMP SCREW TIE, Cable CLAMP SCREW, No.0-3,self-locking SCREW, /-0 x 7/8 long fill.hd., self-locking WASHER, / plain (thin) LEAD, Replacement (8 in.long) SPARK PLUG, (Champion REM-0E) SPARK PLUG, (Champion EME) SPARK PLUG, (Champion REB-37E) 8 8 88 8 8 88 8 8 88 3 3 33 un un n un 8 8 88 8 8 88 5 5 5 8 8 88 3 3 un un un un 88 88 * - Replacement lead furnished in 8 in. or 7 in. length with spark plug end assembled. Lead includes 0-630 ferrule and 0-630 eyelet for assembly to magneto plate. 3 3 un un un un 8 8 8 8888 8 8 NOTE The above spark plugs are those used in current production only; this list does not include additional spark plugs that are approved for use in these engines. See latest edition of Service Instruction No.0 for complete listing of all approved spark plugs. -3
AVCO LYCOMING 0-A0-L0-30 PARTS CATALOG 3 I 7 Figure 9 - Ignition Harness and Lead Assembly and Spark Plug -
AVCO LYCOMING 0-A0-L0-30 PARTS CATALOG FIG. REF. PART 30 NUMBER 6833 775 7077 6868 LW-085 78059 LW-079 78060 LW-77 60886 7606 759 ELECTRICAL SECTION VOLTAGE REGULATOR, RELAYS AND GENERATOR DRIVE BELTS REGULATOR, Voltage (V-35Amp.) (870) REGULATOR, Voltage (V-50Amp.) (9) REGULATOR, Voltage (V-50Amp.) (paralleling)(96) RELAY, V (paralleling)( req.each pair of engines) (6887) REGULATOR, V - full transistor (VSF-703) OVERVOLTAGE RELAY - V (X-76) REGULATOR, V - full transistor (VSF-703) OVERVOLTAGE RELAY - V (X-760) REGULATOR - 'V transistorized (FVR-00) BELT, Gen.drive.9: ratio BELT, Alt.drive 3/8 wide 3.5: ratio BELT, Alt.drive 3/8 wide 3.5: ratio for alt.with idler pulley QUANTITY PER ASSEMBLY 0-30 A0-30 LIO-30 0 Figure 30 5-
FIG. REF. 3 68767 77 78308 AVCO LYCOMING IO-AIO-LIO-30 PARTS CATALOG PART NUMBER LW-9 7830 7803 7807 LW-037 783 GENERATOR, V-35Amp.(0900) GENERATOR, V-50Amp.(095) ALTERNATOR, V-0Amp.(externally grounded) (ALE-806) GENERATOR, V-50Amp.(reverse rotation) (093) ALTERNATOR, V-70Amp.(externally grounded) (ALX-803) ALTERNATOR, V-50Amp.(externally grounded) (ALZ-80) ALTERNATOR, V-60Amp.(externally grounded) (ALY-803) ALTERNATOR, V-60Amp.(ALY-805) ALTERNATOR, V-70Amp.(ALT-80) ELECTRICAL SECTION GENERATOR AND ALTERNATORS AL NOTE QUANTITY PER ASSEMBLY 0-30 AIO-30 LIO-30 I See Service Instruction No.5C for complete list of FAA approved starters, generators,alternators,regulators and relays. Figure 3 5-
AVCO LYCOMING 0-A0-L0-30 PARTS CATALOG VENDOR ACCESSORY DELCO-REMY GENERATORS REF. NO. 3 PART NUMBER 35 QTY. PER ENG. MODEL USAGE 0900 095 9866 95 9503 3 93590 9583 5 956 6 9553 956 7 908999 8 90698 9 90370 0 850759 90883 978 3 90959 986 85879 85875 5 908680 6 968 7 903 8 8659 9 88668 9783 99 0 00 0036 5563 55 9073 GENERATOR, V-5Amp.Avco Lycoming 68767 GENERATOR, V-50Amp.Avco Lycoming 77 ARMATURE ARMATURE FIELD COIL SET ( coils) FRAME, C.E. FRAME, D.E. BEARING, Ball C.E. BEARING, Ball D.E. BEARING, Ball D.E. PLATE, Brush BRUSH SPRING, Brush ARM, Brush PULLEY PLATE, Bearing retainer TERMINAL STUD AND LEAD TERMINAL STUD AND LEAD TERMINAL STUD TERMINAL STUD THRU-BOLT SHOE, Pole BAND, Cover COLLAR, Space,outside D.E. DOWEL PIN, C.E. and D.E. COLLECTOR, Static INSULATOR, Field coil TERMINAL, Clip to brush (L.H.) TERMINAL, Clip to brush TERMINAL, Clip to brush (R.H.) WOODRUFF KEY, (D.E.) RING, Static collector A B A B A B A B A B A A B A A 5-3
AVCO LYCOMING 0-A0-L0-30 PARTS CATALOG 6 5 3 Figure 3 - Delco-Remy Generators 5-0 0 7
AVCO LYCOM I N G IO-A0-L0-30 PARTS CATALOG VENDOR ACCESSORY PRESTOLITE ALTERNATORS REF. NO. 33 PART NUMBER 35 QTY. PER ENG. MODEL USAGE ALE-806 ALX-803 ALT-80 ALZ-80 ALY-803 ALY-805 P90-0 ALU-05BS 3 ALE-0NS ALA-9S 6 ALU-06A ALU-06D 90-88 6 90-90-59 7 ALE-003K 8 X-36 9 ALK-03BS ALK-03AS- 0 XA-9JS 90-33 ALE-05A 3 PU-67A GR-3 5 ALE-073S ALH-08S ALU-08S 6 ALD- 7 ALE-008AB ALE-008AB ALE-008AA ALE-008AG ALE-008AE 8 90-030 9 ALA-0JS ALA-0GS ALTERNATOR, V-0Amp.Avco Lycoming ALTERNATOR, V-70Amp.Avco Lycoming ALTERNATOR, V-50Amp.Avco Lycoming ALTERNATOR, V-50Amp.Avco Lycoming ALTERNATOR, V-50Amp.Avco Lycoming ALTERNATOR, V-60Amp.Avco Lycoming BEARING AND SEAL PACKAGE S.R.E. BRUSH HOLDER ASSEMBLY BRUSH SET SERVICE SPRING SET, Brush COVER, Slip ring end COVER, Slip ring end EYELET PACKAGE FAN, Ventilating FAN, Ventilating HEAD ASSY., Drive end BEARING, Ball SAE no.03 HEAD ASSY., Slip ring end HEAD ASSY., Slip ring end RECTIFIER, Neg.pkg. NUT AND WASHER PACKAGE PLATE, Pos.rectifier mtg. PULLEY, Drive RETAINER, Drive end ROTOR ASSY. ROTOR ASSY. ROTOR ASSY. SPACER, Rotor shaft STATOR ASSY. STATOR ASSY. STATOR ASSY. STATOR ASSY. STATOR ASSY. TERMINAL STUD AND PARTS PKG. THRU-BOLT PKG. THRU-BOLT PKG. 78308 7830 783 7803 7807 LW-037 3 A B C D E F A, B, C, D, E F A, B, D, E, F C A, D, E, F B, C A, D, E, F B C A B C D E, F A, D, E, F B, C 5-5
AVCO LYCOMING 0-A0-L0-30 PARTS CATALOG 3 I 6 6 7 8 5 7 9 0 8 3 9 8 5 Figure 33 - Prestolite Alternators 5-6
FIG. REF. PART 3 NUMBER 709 755 755 73383 3 STD-838 7608 LW-30 5 STD-35 6 STD-87 STD-858 7 STD-77 8 STD-87 STD-858 9 STD-85 0 STD-35 STD-0 STD-68 3 LW-3039 77756 73383 5 STD-838 6 75380 77757 7 STD-35 STD-77 8 STD-87 STD-889 9 STD-77 0 STD-87 733 STD-87 3 78639 786 5 7869 6 MS665-5 7 7867 8 76768 AVCO LYCOMING 0-A0-L0-30 PARTS CATALOG ELECTRICAL SECTION GENERATOR MOUNTING AND ATTACHING PARTS BRACKET, Generator BRACKET, Generator,front BRACKET, Generator,rear LOCKPLATE, 5/6 bolt x.00 spacing BOLT, 5/6-8 x 5/6 long,hex.hd. LINK, Generator adjusting LINK, Generator adjusting WASHER, 5/6 plain BOLT, 5/6-8 x 3/ long,hex.hd., drilled BOLT, 5/6-8 x 9/3 long,hex.hd., drilled WASHER, Plain,3/ 00 x /3 ID x /8 thick BOLT, 5/6-8 x 3/ long,hex.hd., drilled BOLT, 5/6-8 x 9/3 long,hex.hd., drilled BOLT, 5/6-8 x -5/3 long,drilled end WASHER, 5/6 plain NUT, 5/6-8 slotted PIN, Cotter BRACKET, Alternator BRACKET, Alternator LOCKPLATE, 5/6 bolt x.00 spacing BOLT, 5/6-8 x 5/6 long,hex.hd. LINK, Alternator adjusting BRACKET, Alternator belt adlusting WASHER, 5/6 plain WASHER, 3/ OD x /3 ID x /8 thick BOLT, 5/6-8 x 3/ long,hex.hd., drilled BOLT, 5/6-8 x -7/3 long,hex.hd., drilled WASHER, Plain,3/ OD x /3 ID x /8 thick BOLT, 5/6-8 x 3/ long,hex.hd., drilled STRUT, Alternator support BOLT, 5/6-8 x 3/ iong,hex.hd., drilled PULLEY AND SHAFT ASSY., Alternator belt adjusting PULLEY, Alternator belt adjusting BALL BEARING, Idler pulley RING, Internal retaining -/8 dia. IDLER SHAFT, Alternator belt adjusting LOCKWASHER, Alternator idler pulley bearing ON QUANTITY PER ASSEMBLY 0-30 AIO-30 LIO-30 un un un un un un 5-7
FIG. FREF. AVCO LYCOMING IO-AIO-LIO-30 PARTS CATALOG ELECTRICAL SECTION GENERATOR MOUNTING AND ATTACHING PARTS PART NUMBER QUANTITY PER ASSEMBLY ON 0-30 AIO-30 LIO-30 9 76769 LOCKNUT, Alternator idler pulley bearing 30 STD-669 WASHER, / ID x.00 OD x /8 3 thick STD-676 NUT, /-0 self-locking,39/6 3 StD-77 thick WASHER, Plain,3/ OD x /3 ID x /8 thick 33 STD-889 BOLT, 5/6-8 x -7/3 long,hex.hd., drilled 3 STD-33 WASHER, 3/8 plain un un un 35 AN6-* BOLT, 3/8- x -9/3 long,hex.hd., drilled end AN6-** BOLT, 3/8- x -/3 long,hex.hd., drilled end 36 STD-33 WASHER, 3/8 plain un un un un un un un un un 37 STD-87 NUT, 3/8- slotted 38 STD-73 PIN, Cotter,3/3 dia.x 3/ long 39 AN6-6+ BOLT, 3/8- x -7/3 long,hex.hd., AN6-3t drilled end BOLT, 3/8- x -9/6 long,hex.hd., 0 7653 drilled end SHIM, -/8 OD x 3/3 ID x.005 thick un STD-33 WASHER, 3/8 plain STD-87 NUT, 3/8- slotted un un un 3 STD-73 PIN, Cotter,3/3 dia.x 3/ long * - Use to mount alternators without idler pulley belt adjustment. ** - Use to mount alternators with idler pulley belt adjustment. + - Use to mount V-70Amp.,V-50Amp. and V-70Amp.Prestolite t - Use to mount V-0, 50 and 60Amp.Prestolite alternators. 3 Figure 3 - Generator Mounting and Attaching Parts 5-8