Kit # 82209740AD JEEP WRANGLER Front umper #82209740AD, 82211715, 82210341A, #82213575, 82211716 82213578 82211715A and 82211716A Kit # 82211715, 82211715A A A L 1 D 12X 4x I F 1 D P Q 2X R 4X F N 4x I 8x Required to install inch. Required to install inch. 14X G 1 H J 4x K G 1 H J 4x K O See steps 1-11, then proceed See steps to steps 1-20-33 11, then proceed See steps to steps 1-11, 20 then - 33 proceed to steps 20-33 * Required to install inch * Required to install inch * Required to install inch Kit # 82210341A Kit # 82211716, 82211716A E E M 1 1 G 1 G 1 K H See steps 1-19 See steps 1See - 19steps 1-19 N 8x K O 8mm 15mm 18mm 7/16 9/16 1/4 Loctite 06-13-2012 12-3-09 113926 11of14 13
6x 1 Remove grille panel. 2 Disconnect bulb assembly on each side. 3 Remove bumper applique. 2of14 2 13
See steps 17,18 or 30, 31, 32 6x Repeat on other side 4 Remove loer splash shield. See steps 12,14, 22 & 24 8x F ascia s hon i thout To Hook s 18mm umper Stud Plate or To Hook 5 Frame Washer Plate Nuts S ave n uts & asher pl a te s 12, 14, or 22, 24. fo r r e- use iin steps *Note: Additional Fog Lamp Kits, Driving Lamp Kits and Wiring Installation Kits are available to be added to the holes provided in the bumper. Disconnect harness from fog lamp if equipped and place fascia assembly on the floor. 6 3of14 3 13
1 2 K 7 1)Disconnect ire harness. 2)Using Item K, tie rap securely in place to vehicle on both sides. 4x 15mm See step 14 Fascia i th To Hooks Re move cos r sm em- ber to a ccess stu d p l ates. If e quipped, remove to h ooks. See step 12 Fa sci a th i ou t To Hook s OR 8 9 Repeat on other side 82211715, 8221357882211715A only & 82211716, 82211716A Only See step 11 Remove fog Lamps from bumper 10 Remove and Save the eight fasteners from Remove 4 scres that secure front the fog lamps so they can be reused later fog lamp housing to back of front bumper. to re-install the fog lamps. Discard scres. 4of14 4 13
82211715, 82213578 82211715A (Shon) & 82211716, 82211716A Only Install fog Lamps to bumper & torque 1/4 3.9 N.m / 35 In-lbs 11 N Use the saved fasteners 4x 8x from the pervious step. K Kit i t # 82213578 82210341A, (Shon) 82211716A - Vehicle ithout & To 82211716 Hooks (Shon) - Vehicle ithout To Hooks 18mm Stud Plate or To Hook umper Frame Washer Plate Nuts 100 N.m / 75 ft-lbs Re-use nuts and asher plates from Step 5 and stud plates from Step 9. After leveling the bumper for best appearance, torque hardare as shon. 12 5of14 5 13
Vehicles ithout To Hooks, opening at bottom. Do not o ver- torqu e 11 N.m / 96 in-lbs. G 8mm 4x Install U-nuts as shon, correct orientation is important for proper installation. Repeat on other side 13A 13 Note: Vie ithout To Hook K Kit i t# 82213578 82210341A, (Shon) 82211716A - Vehicle ith To & 82211716 Hooks (Shon) - Vehicle ith To Hooks 18mm Ve hicles i th To Hooks E 14 100 N.m / 75 ft-lbs Vehicles ith To Hooks, opening at top. Re-use nuts and asher plates from Step 5 and to hooks from Step 10. After leveling the bumper for best appearance, torque hardare as shon. Do not over- torqu e 11 N.m / 96 in-lbs. G 8mm 15A 4x Install U-nuts as shon, correct orientation is important for proper installation. 15 Note: Vie ith To Hook Repeat on other side 6of14 6 13
82213578 only 82211715, 82211715A & 82211716, 82211716A Only Modify jumper harness and connect fog lamps & ire harness 1) Pull back convoluted tubing near the connector. ut the to ires 3 inches back from the connector. 2) Strip all four ire ends.30. 1 2 3) Using harness (Item O), crimp the White ire on the harness to each stripped ends of the White ire on the vehicle harness. Repeat process using the lack ire on the harness and vehicle harness. 3.30 3 4) Using a Heat Gun,shrink the butt connectors to the ires. Replace any convoluted tubing. Place provided convoluted tubing over the spliced ires. 5) Repeat process for other side of harness. 4 O 16 4x Install four (4) U-nuts (item ). 17 7of14 7 13
Kit # 82210341A, Kit # 82213578 82211716A & (Shon) 82211716 (Shon) 12 N.m / 8 ft-lbs See step 4 H 8mm 18 G 4x Splashshield is designed to be positioned above rear bumper flange. Repeat on other side Kit # 82213575 82209740AD, (Shon) 82211715 & 82211715A (Shon) 19 See steps 1-3 Reverse Steps 3, 2 then 1 for re-installation of Grill Panel and umper Applique. A 20 Kit # 82213575 82209740AD, (Shon) 82211715 & 82211715A (Shon) Hase Fairlead and hardare not included in umper Kit.# 82209740AD, 82211715 & 82211715A. Winch must be positioned into bumper before the bumper is attached to the vehicle. 1 2 * Install 3/8 Square Nut (4x) * Note: If installing inch, rest inch in place, do not install bolts (item. J). It ill be necessary to move inch (side to side) to install bumper hardare. 21 A Winch not included in umper Kit.# 82209740AD, 82211715 & 82211715A Note: For 2012 (Shon). and neer vehicles a Vacuum relocation bracket must be * used 3/8 Square to relocate Nuts the included vacuum in pump inch from the kit. frame The 3/8 to bolts the inch plate if inch your installing kit ill not abe inch. used. Proceed * to step 34 before moving to to step 22. 8of148 13
Kit Kit ## 82209740AD, 82213575 (Shon) 82211715A - Vehicle & 82211715 ith To (Shon) Hooks- shon, Vehicle vehicles ith To ithout Hooks shon, To Hooks vehicles similar ithout To Hooks similar HAND TIGHTEN ONLY Frame Support A Frame Extension 2 4 4 Stud Plate or To Hook umper Frame Washer Plate 1 Nuts *Note: Due to vehicle variations, gaps may be present beteen the Loer Rear umper racket and the Frame Support. If gaps are present, install ashers (item D, up to per side) beteen the Loer Rear umper racket and the Frame Support. 3 Loer Rear umper rackets I F D 1x or 20 N.m / 15 ft-lbs Repeat on other side Rotate umper under frame extension to align loer rear bumper bracket slots to frame support hole (see frame 7) and then loosely install to to hooks ith nuts and asher plates (removed in step 5). No loosely install bolts (item I) to handle nuts (item F). Due to vehicle variations, ashers (item D) are supplied to eliminate gaps. 22 9of149 13
Ve hi cl e s th i ou t To Hooks Apply Loctite to olts.(item J), 4 total. Loctite J 23 Ve hi cl e s th i ou t To Hooks 18mm 8x 100 N.m / 75 ft-lbs A 4x J 55 N.m / 40 ft-lbs After leveling the bumper for best appearance, torque hardare as shon 8 places. Install Winch using bolts.(item J) provided. Note: If bolts do not align to nuts in the inch legs, the holes in bumper may need to be enlarged slightly. If this procedure is required, deburr the holes/slots and apply Mopar Rust Inhibitor 82300508 to all bare edges and allo to dry. Note: If you had to use the relocation bracket for 2012 and neer vehicles, reconnect the vacuum lines and electrical at this point to the Vacuum pump. There are to holes on the relocation bracket for the electrical connector. Use the push trees on the connector and reattach to the bracket. 24 10 of 13 14
Ve hicles i t h To Hooks Apply Loctite to olts (Item. J), 4 total. Loctite J 25 Ve hicles i t h To Hooks 18mm 8x 100 N.m / 75 ft-lbs A 4x J 55 N.m / 40 ft-lbs 26 After leveling the bumper for best appearance, torque hardare as shon 8 places. Install Winch using bolts.(item J) provided. Note: If bolts do not align to nuts in the inch legs, the holes in bumper may need to be enlarged slightly. If this procedure is required, deburr the holes/slots and apply Mopar Rust Inhibitor 82300508 to all bare edges and allo to dry. Note: If you had to use the relocation bracket for 2012 and neer vehicles, reconnect the vacuum lines and electrical at this point to the Vacuum pump. There are to holes on the relocation bracket for the electrical connector. Use the push trees on the connector and reattach to the bracket. 11 11 of of 13 14
Vehicles ith To Hooks, opening at top. Vehicles ithout To Hooks, opening at bottom. 27 4x Install U-nuts as shon, correct orientation is important for proper installation. 11 N.m / 96 in-lbs. Do n ot over- torqu e G Install U-nuts as shon, correct orientation is important for proper installation. Repeat on other side G 4x 8mm 28 Note: Vie ith To Hook Note: Vie ithout To Hook Modify jumper harness and connect fog lamps & ire harness 1) Pull back convoluted tubing near the connector. ut the to ires 3 inches back from the connector. 1 3.30 2 2) Strip all four ire ends.30. 3) Using harness (Item O), crimp the White ire on the harness to each stripped ends of the White ire on the vehicle harness. Repeat process using the lack ire on the harness and vehicle harness. 4) Using a Heat Gun,shrink the butt connectors to the ires. Replace any convoluted tubing. Place provided convoluted tubing over the spliced ires. 3 5) Repeat process for other side of harness. O 4 29 12of of13 14
Kit # 82209740AD, 82213575 82211715 (Shon) & 82211715A 1 L M1 M2 1 L 1 2 2 2 M2 30 1) Measure 1 inboard from centerline of holes and mark locations (M1 and M2). 2) Notch locations 2 ide and 1.25 deep. M1 1.25 31 Kit # 82213575 82209740AD, 82211715A (Shon) & 82211715 (Shon) Install to (2) u-nuts (item ) to the outer holes only, for the Winch umper the center holes do not require u-nuts for attachment. 8mm 12 N.m / 8 ft-lbs See step 4 H G 32 Splashshield is designed to be positioned above rear bumper flange. Outer holes (2) are used to attach splashsheild. Repeat on other side See steps 1-3 33 Reverse Steps 3, 2 then 1 for re-installation of Grill Panel and umper applique 13 13 of of 1413
82213575 Only Disconnect Ve hi cl e s all th i hoses ou tand electrical to Vacuum To Hook pump s before removing from frame. Remove the Vacuum pump. 23 J Take a marker and dra a line across the OE bracket as shon. You ill need to use a Air sa or Grinder to remove this portion of the bracket. Vacuum Pump that Apply Loctite to olts.(item J), 4 needs to be relocated total. onto inch plate. Loctite Ve hi cl e s th i ou t To Hooks 18mm 8x 34 100 N.m / 75 ft-lbs ut along dotted line. * ExplodedAVie for larity Take and install the relocation bracket to the inch plate 4x J 55 N.m / 40 ft-lbs P Use to M6x1.00x25mm bolts supplied and to M6x1.00 nuts supplied. After leveling the bumper for best appearance, torque hardare as shon 8 places. Install Winch using bolts.(item J) provided. Use to M6x1.00x35mm bolts Note: If bolts do not align to nuts in the inch legs, supplied the holes and in to bumper M6x1.00 may nuts need to be enlarged slightly. If this procedure is required, deburr the holes/slots and supplied. apply Mopar Rust Inhibitor 82300508 to all bare edges and allo Q to Rdry. G R 11 N.m / 96 in-lbs 11 N.m / 96 in-lbs 35 24 Once completed installing relocation bracket and pump for 2012 and neer vehicles proceed back to step 22. 14 10 of of 14 13