Perfect texture and protection for concrete surfaces. Texture Curing Machine TCM 95 i TCM 180 i

Perfect texture and protection for concrete surfaces. Texture Curing Machine TCM 95 i TCM 180 i

02 03 At a glance: outstanding features of the new texture curing machine

Highlights in operation > High level of operator comfort on the operator s platform > Standardized operating concept in line with the new SP model ranges > Ergonomically designed controls for intuitive operation > State-of-the-art, clearly structured control panel > Separate control consoles for longitudinal texturing features, transverse texturing features, service and diagnostic features, as well as telescoping feature > All adjustment features offer electrohydraulic control > Automatic adjustment of all components for central crown applications Highlights in driving and levelling > High-precision traction drive featuring proportional control > Two different speed ranges > Wheel-mounted or track-mounted design > High precision and maneuverability > High-precision height adjustment featuring proportional control > Machine Control via stringline or off reference surfaces via slab tracer > Optional scanning of the concrete surface via ultrasonic sensor when using 3D control > Turning on the spot at the push of a button Highlights in concrete curing > Poly roll available > Mounting rail for burlap or artificial turf > Effective lateral broom-cleaning unit > Optimized transverse broom finish and spraying feature > New selection feature for longitudinal or transverse texturing > New selection feature for longitudinal or transverse spraying > New diagonal texturing and spraying feature > New meander spraying feature > Minor modification effort required to change operating mode > Spray heads with three spray nozzles each for reliable spraying in longitudinal direction Highlights in performance and productivity > Engine models complying with the stringent EU Stage 4 / US Tier 4f emission standards > Fuel-efficient ECO mode and temperature-controlled fan speed > Engine optionally fitted with diesel particulate filter > Many new automated features > Lightweight working platform of high-quality aluminium > Quick maintenance > Separate supports > Compact transport dimensions

04 05 Highlights in operation ERGONOMIC DESIGN AND EASE OF OPERATION HIGH LEVEL OF OPERATOR COMFORT ON THE OPERATOR S PLATFORM AUTOMATIC ADJUSTMENT OF CENTRAL CROWN

HIGH LEVEL OF OPERATOR COMFORT ON THE OPERATOR S PLATFORM Additional equipment features such as the protective canopy, stand-up seat or hoisting crane for the curing compound tanks enhance the machine s productivity. ERGONOMIC DESIGN AND EASE OF OPERATION Ease of operation and ergonomically designed controls improve operator performance, thus increasing the productivity of the overall machine. AUTOMATIC ADJUSTMENT OF CENTRAL CROWN When changing the central crown, automatic adjustment of the components involved enables the operation to continue quickly and precisely without requiring additional operator intervention. ADDITIONAL CONTROL CONSOLES Separate control consoles allowing flexible mounting can be used to control the longitudinal or transverse texturing features and hydraulic telescoping of the machine frame, thus optimizing the entire process. The control console for service and diagnostic features enables specific diagnostic procedures to be performed. ADDITIONAL CONTROL CONSOLES ELECTROHYDRAULIC ADJUSTMENT FEATURES All adjustment features offer electrohydraulic control and can be operated quickly and easily via the pertinent control consoles. STATE-OF-THE-ART MAIN CONTROL PANEL The main control panel positioned next to the engine station features a stateof-the-art controller and central PCB, language-independent labelling and controls arranged in line with functional groups. STANDARDIZED OPERATING CONCEPT The standardized operating concept in line with the new SP model ranges offers additional synergistic effects. ELECTROHYDRAULIC ADJUSTMENT FEATURES Max. 3 % Max. 3 % STATE-OF-THE-ART MAIN CONTROL PANEL STANDARDIZED OPERATING CONCEPT Fully automatic adjustment of the machine to the cross-section of the slab.

06 07 Highlights in driving and levelling TRACTION DRIVE FEATURING PROPORTIONAL CONTROL

RELIABLE SCANNING METHODS Transducers at the stringline or slab tracers on the previously paved concrete slab are tried-and-tested levelling methods. SCANNING VIA ULTRASONIC SENSOR Stringless concrete paving - using, for example, 3D control - enables the previously paved concrete surface to be scanned by ultrasonic sensors to optimize the curing process. HEIGHT ADJUSTMENT FEATURING PROPORTIONAL CONTROL Height adjustment featuring proportional control guarantees full compliance with the specified machine height. RELIABLE SCANNING METHODS PRECISION AND MANEUVERABILITY The innovative skid steering system ensures highest steering precision in operation, while the patented transport steering system ensures optimum maneuverability during transport. WHEEL-MOUNTED OR TRACK-MOUNTED DESIGN The texture curing machine can be supplied in either wheel-mounted or track-mounted design in accordance with customer requirements. ROTATING FEATURE The rotating feature enables the machine to turn on the spot at the mere push of a button. SCANNING VIA ULTRASONIC SENSOR TWO SPEED RANGES New drive gearboxes and drive motors enable different travel speeds in operating and transport mode. HEIGHT ADJUSTMENT FEATURING PROPORTIONAL CONTROL TRACTION DRIVE FEATURING PROPORTIONAL CONTROL The machine s traction drive featuring proportional control guarantees precise, continuously adjustable operating and travel speeds. PRECISION AND MANEUVERABILITY WHEEL-MOUNTED OR TRACK-MOUNTED DESIGN ROTATING FEATURE TWO SPEED RANGES The TCM 95 i is fitted with four wheels, the TCM 180 i with four track units.

08 09 Highlights in concrete curing OPTIMIZED TRANSVERSE BROOM FINISH AND SPRAYING FEATURE

OPTIMIZED TRANSVERSE BROOM FINISH AND SPRAYING FEATURE The transverse carriage guide has been improved to achieve more precise broom finish or spraying results. MOUNTING RAIL FOR BURLAP OR ARTIFICIAL TURF A mounting rail for burlap or artificial turf enables the production of a surface texture offering excellent skid resistance. POLY ROLL UNWINDER A mounting fixture enabling a protective film to be unwound across the full width of the freshly paved concrete surface protects against damage caused by heavy rain. MOUNTING RAIL FOR BURLAP OR ARTIFICIAL TURF LATERAL BROOM-CLEANING UNIT A lateral cleaning unit removes any slurry build-ups at the broom when applying a transverse broom finish. Poly roll unwinder for effective protection of the concrete in case of rain. POLY ROLL UNWINDER LATERAL BROOM- CLEANING UNIT The broom-cleaning unit optimizes the texturing process.

10 11 Highlights in concrete curing NEW DIAGONAL BROOM FINISH AND SPRAYING FEATURE NEW MEANDER SPRAYING FEATURE

NEW DIAGONAL BROOM FINISH AND SPRAYING FEATURE The texture curing machine is capable of applying a diagonal broom finish and spraying diagonal to the concrete slab in a single operation. NEW MEANDER SPRAYING FEATURE During continuous forward travel, the texture curing machine is capable of spraying the entire concrete slab evenly in transverse direction. In addition, the meander spraying feature enables the production of exposed aggregate concrete, which is quite common in Europe. MINOR MODIFICATION EFFORT REQUIRED TO CHANGE OPERATING MODE When changing between the different spraying and broom finish features, modification is completed quickly by well-trained staff. SPRAY HEAD WITH THREE SPRAY NOZZLES All spray heads are fitted with three separate spray nozzles each in order to minimize breaks in operation during longitudinal spraying in case of a nozzle failure. MINOR MODIFICATION EFFORT REQUIRED TO CHANGE OPERATING MODE NEW SELECTION FEATURE FOR LONGITUDINAL OR TRANSVERSE SPRAYING The texture curing machine is capable of spraying in longitudinal or transverse direction of the concrete slab in accordance with site requirements. Both operating modes include spraying of the lateral concrete edges. NEW SELECTION FEATURE FOR LONGITUDINAL OR TRANSVERSE BROOM FINISH The texture curing machine is capable of applying a broom finish in longitudinal or transverse direction of the concrete slab in accordance with site requirements. SPRAY HEAD WITH THREE SPRAY NOZZLES NEW SELECTION FEATURE FOR LONGITUDINAL OR TRANSVERSE SPRAYING NEW SELECTION FEATURE FOR LONGITUDINAL OR TRANSVERSE BROOM FINISH Applying a broom finish and spraying in longitudinal direction broadens the range of options to produce different surface textures.

12 13 Highlights in performance and productivity AUTOMATED FEATURES DIESEL PARTICULATE FILTER PRACTICAL SUPPORTS ALUMINIUM WORKING PLATFORM EASE OF MAINTE- NANCE

AUTOMATED FEATURES The WIDRIVE machine management system, which relieves the operator of a significant part of his workload, automatically controls traction drive, steering and height adjustment as well as the broom finish and spraying operation. DIESEL PARTICULATE FILTER The diesel particulate filter is optionally available as original equipment, ensuring compliance with even stricter emission requirements. ECO MODE AND ENGINE COOLING Paired with the temperature-controlled fan speed, the effective ECO mode engine control ensures quiet, economically efficient operation. ECO MODE AND ENGINE COOLING ENGINE The diesel engine installed in the TCM 95 i / TCM 180 i complies with the strict requirements of the currently highest exhaust emission standards EU Stage 4 / US Tier 4f. EASE OF TRANSPORT All components required for operation can be positioned so as to be within the maximum permissible transport dimensions. ENGINE EASE OF MAINTENANCE Ready access to the check points and points of maintenance minimizes maintenance requirements. ALUMINIUM WORKING PLATFORM The working platform of high-quality aluminium impresses with its low weight and improved slip resistance. The platform is available in narrow or wide design. PRACTICAL SUPPORTS Two separate supports facilitate modification of the machine on site. EASE OF TRANSPORT Components are moved into transport position in a few simple steps.

Technical specification 14 15 TCM 95 i TCM 180 i Working width max. 32 ft. 59 ft. Working height 0 to 1 ft. 8 in. (0 to 500 mm) Engine Engine manufacturer Deutz Type TCD 2.9 L4 Cooling water Number of cylinders 4 Rated power at 2,300 min -1 55,4 kw / 74,3 HP / 75,3 PS Displacement 178.5 c.i. (2,925 cm 3 ) Fuel consumption, full load 4.14 gph (15.7 l / h) Fuel consumption, 2 / 3 load 2.8 gph (10.5 l / h) Emission standards EU Stage 3b / US Tier 4f Electrical system Electrical power supply 24 V Tank capacities Fuel tank 34 gallons (130 l) Hydraulic oil tank 32 gallons (120 l) Curing compound tank 211 gallons (800 l) Spraying system Spraying pump max. 6 gallons / min (23 l / min) Filling pump max. 30 gallons / min. (114 l / min) Driving properties Travel gear 0 148 ft. / min (0 45 m / min) 0 108 ft. / min (0 33 m / min)

TCM 95 i TCM 180 i Tyres Type of tyres Solid rubber Tyre size 23 / 10,1 R 12 Number of wheels 4 Crawler tracks Dimensions (L x W x H) 53 in. x 10.5 in. x 22 in. (1,340 x 268 x 560 mm) Number 4 Height adjustment Height adjustment (hydraulic) 2 ft. (620 mm) Transport dimensions Min. machine dimensions (L x W x H) 20 ft. 2 in. x 8 ft. 2 in. x 8 ft. 10 in. (6,150 x 2,500 x 2,700 mm) 21 ft. 10 in. x 8 ft. 2 in. x 8 ft. 10 in. (6,650 x 2,500 x 2,700 mm) Max. machine dimensions (L x W x H) 33 ft. 4 in. x 8 ft. 2 in. x 9 ft. 8 in. (10,150 x 2,500 x 2,950 mm) 61 ft. 2 in. x 8 ft. 2 in. x 9 ft. 8 in. (18,650 x 2,500 x 2,950 mm) Machine weights Operating weight, CE * 17,200 lbs. 25,575 lbs. (7,800 kg 11,600 kg) 20,065 lbs. 40,565 lbs. (9,100kg 18,400 kg) * = Weight of machine with half-full water tank, half-full fuel tank, driver (165 lbs (75 kg)) and on-board tools, excluding optional equipment

Dimensions 16 17 TCM 95 i 9.6 in. (245 mm) 1 ft. 1 in. (335 mm) 1 ft. 11 in. (580 mm) 2 ft. 4 in. (700 mm) 14 ft. 32 ft 2 ft. 9 in. (825 mm) Dimensions in American standard and mm

TCM 180 i 10.6 in. (268 mm) 2 ft. 4 in (715 mm) 14 ft. 59 ft. 1 ft. 1 in. (320 mm) 1 ft. 1 in. (588 mm) 2 ft. 8 in. (825 mm) Dimensions in American standard and mm

Dimensions 18 19 TCM 95 i TCM 180 i 9 ft. 9 in. (2,960 mm) 11 ft. 3 in. (3,430 mm) 16 ft. 11 in. 34 ft. 1 in. (5,150 10,400 mm) 8 ft. 2 in. (2,500 mm) 16 ft. 11 in. 62 ft. (5,150 18,900 mm) 8 ft. 2 in. (2,500 mm) Working direction Dimensions in American standard and mm

TCM 95 i TCM 180 i 2 ft. 6 in. 4 ft. 1 in. (755 1,255 mm) 0 1 ft. 8 in. (0 500 mm) 11 ft. 7 in. 13 ft. 3 in. (3,530 4,030 mm) 2 ft. 6 in. 4 ft. 1 in. (755 1,255 mm) 0 1 ft. 8 in. (0 500 mm) 11 ft. 7 in. 13 ft. 3 in. (3,530 4,030 mm) 7 ft. 10 in. (2,380 mm) 8 ft. 2 in. (2,500 mm) 17 ft. 9 in. (5,400 mm) Working direction 6 ft. 10 in. (2,080 mm) 8 ft. 2 in. (2,500 mm) 18 ft. 5 in. (5,600 mm) Dimensions in American standard and mm

Standard equipment 20 21 TCM 95 i TCM 180 i Base machine Engine station with exhaust post-treatment by diesel oxidation catalyst DOC 34 gallons (130 l) fuel tank 32 gallons (120 l) hydraulic oil tank Electrical system (24 V) Cooling system with temperature-controlled fan speed Separate hydraulic oil cooler A hydraulic pump controlled according to the pressure and delivery flow, in the open circuit for the advance drive, driving the mixer and the drives of the spraying and brushing unit A pressure-controlled pump, open circuit, for all cylinder functions Main frame and height adjustment Framework construction in robust configuration for working widths from 13 ft. to 20 ft. by double-sided telescoping of the frame by 3 ft. 3 in. (1.00 m) each Working widths up to 32 ft. are possible by using extension elements Working widths up to 59 ft. are possible by using extension elements Crawler unit and crawler unit connections Side parts on left and right for connecting 4 crawler units, with steering function for transport (Lengthways or transverse transport possible) Side parts on left and right for connecting 4 crawler units, with steering function for transport (Lengthways or transverse transport possible) Four hydraulically driven wheels, diameter 1 ft. 11 in. (0.58 m), width 9 in. (0.23 m); Transmission ratio 1:40 Four crawler units with steel triple grousers Working speed: 0 72 ft. / min (0-22 m / min); travelling speed: 0 148 ft. / min (0-45 m / min) Working speed: 0 49 ft. / min (0-15 m / min); travelling speed: 0 108 ft. / min (0-33 m / min) Machine control and levelling and steering Control of the machine by central control panel with manual or automatic mode Four levelling hydraulic cylinders with 2 ft. (0.62 m) stroke = Standard equipment = Standard equipment, replaceable with optional equipment = Optional equipment

TCM 95 i TCM 180 i Equipment for transversal structure Transverse drive and carriage for brush and spraying unit Transverse brush, plastic Transverse spraying device with tank and pump Others Paint standard cream white RAL 9001 Lighting package with 4 halogen spotlights, 24 V = Standard equipment = Standard equipment, replaceable with optional equipment = Optional equipment

Optional equipment 22 23 TCM 95 i TCM 180 i Base machine Engine station with exhaust post-treatment by diesel oxidation catalyst DOC and diesel particulate filter DPF Main frame and height adjustment Frame extension element 6 ft. 7 in. (2.00 m) Frame extension element 3 ft. 3 in (1.00 m) Two hydraulic cylinders for crown profile adjustment of the frame Automatic crown profile adjustment Two handrails for frame extension 6 ft. 7 in. (2.00 m) One handrail and one ladder for frame extension 6 ft. 7 in. (2.00 m) Two handrails for frame extension 3 ft. 3 in (1.00 m) One handrail and one ladder for frame extension 3 ft. 3 in (1.00 m) Two supports for converting the machine in the field. Double-sided, hydraulic telescoping device of the main frame by 3 ft. 3 in (1.00 m) each way Crawler unit and crawler unit connections Four crawler units with polyurethane track pads Machine control and levelling and steering Levelling unit for automatic operation of the machine Slab tracer, 2 pcs Slab tracer, 4 pcs Ultrasonic sensors, 2 pcs., including suspension Ultrasonic sensors, 4 pcs., including suspension Ultrasonic sensors, 6 pcs., including suspension Equipment for longitudinal structure Preliminary equipment for longitudinal spraying with tank and pump Control unit for longitudinal structure, longitudinal spraying and poly roll winding device Preliminary equipment for attaching artificial turf for working width 13 ft. 2 in. to 19 ft. 8 in. (4.00 m to 6.00 m) Artificial turf holding / extension element 6 ft. 7 in. (2.00 m), artificial turf not supplied Artificial turf holding / extension element 3 ft. 3 in (1.00 m), artificial turf not supplied Device for rolling up and unrolling a protective poly roll on the front of the machine Preliminary equipment for attaching a longitudinal brush Longitudinal brush extension element 6 ft. 7 in. (2.00 m) Longitudinal brush extension element 3 ft. 3 in (1.00 m) Longitudinal spraying device for working width 13 ft. 2 in. to 19 ft. 8 in. (4.00 m to 6.00 m), behind the machine Longitudinal spraying extension 6 ft. 7 in. (2.00 m) Longitudinal spraying extension 3 ft. 3 in (1.00 m) = Standard equipment = Standard equipment, replaceable with optional equipment = Optional equipment

TCM 95 i TCM 180 i Additional options for brushing and spraying Agitator in the spraying agent tank Hydraulically driven pump for filling the spraying agent tank Expansion of machine functions for automatic diagonal brushing and diagonal spraying Expansion of machine functions for automatic meander spraying Operator s stand and working platform Weather umbrella for operator s stand Weather canopy for operator s stand Operator s stand with a standing seat Rigid working platform with walkway width 1 ft. 8 in. (0.50 m), for basic working width 13 ft. 2 in. to 19 ft. 8 in. (4.00 m to 6.00 m) Working platform extension element 6 ft. 7 in. (2.00 m), matching walkway width 1 ft. 8 in. (0.50 m) Working platform extension element 3 ft. 3 in (1.00 m), matching walkway width 1 ft. 8 in. (0.50 m) Hydraulically folding working platform 3 ft. 11 in. (1.20 m), basic width 4.00 m 6.00 m Working platform extension element 6 ft. 7 in. (2.00 m), matching walkway width 3 ft. 11 in. (1.20 m) Working platform extension element 3 ft. 3 in (1.00 m), matching walkway width 3 ft. 11 in. (1.20 m) Others Paint in one special colour (RAL) Paint in two special colours (RAL) Paint in maximum two special colours with substructure in special colour (RAL) High-performance lighting package with 4 LED working lights, 24 V Hydraulically driven pump for filling the spraying agent tank Water heating system for rinsing of the spraying system Separate generator 22 kva / 400 V / 230 V Crane system, hydraulic drive Bracket for holding up to two additional spraying agent container tanks (800 l or 1000 l) Bracket for holding one additional spraying agent container tank, 800 l WITOS FleetView telematics system incl. 3-year operating period (EU) WITOS FleetView telematics system incl. 3-year operating period (non EU) WITOS FleetView telematics system incl. 3-year operating period PROMOTION Daily rate for startup Export packing = Standard equipment = Standard equipment, replaceable with optional equipment = Optional equipment

Illustrations and texts are non-binding and may include customized fittings. Subject to technical changes. Performance data depend on operational conditions. No. 2569494 US-12/16 by WIRTGEN GmbH 2016. Printed in Germany. WIRTGEN GmbH Reinhard-Wirtgen-Str. 2 53578 Windhagen Germany Phone: +49 (0) 26 45 / 131-0 Fax: +49 (0) 26 45 / 131-392 Internet: www.wirtgen.com E-Mail: info@wirtgen.com