AC Speed Control Motors FE1/FE2 Additional Information Technical reference Page G-1 Safety standards Page H-2 The FE1/FE2 is a speed controller using inverter technology that enables speed control to be set easily, with a built-in digital display. The speed controller parameters have been set exclusively for Oriental Motor's three-phase motors, enabling the motor performance to be maximized by simply setting the output power. For detailed product safety standard information including standards, file number and certification body, please visit www.orientalmotor.com. (Motor and gearhead sold separately) Features Digital Display The set speed is displayed digitally in frequency () or speed (r/min). The set speed of the gearhead output shaft can also be displayed. (The displayed value will be the set speed) Easy Setting Easy setting by simply setting a switch in accordance with the motor output power. No complicated adjustment is required. FE1: For output power of 6 W to 9 W (1/12 HP to 1/ HP) FE2: For output power of 2 W to 2 W (1/ HP to 1/4 HP) r/min Easy Operation The speed can be set easily with the potentiometer on the speed controller front panel. Motor Output Power Select Switch Remove the front panel to access the switch. Maximized Motor Performance As the speed controller parameters have been set for motors in advance, the motor performance can be maximized at both low and high speeds. (Speed setting range: 2 to 24 r/min) Continuous operation is also possible within the permissible torque. 4 2 1..2.1 Speed - Characteristics (Example) Permissible 1 2 2 2 24 Main Functions Individual acceleration/deceleration setting Acceleration/deceleration time can be set between.1 and seconds (at ). Remote/local input switching Control of operation, stopping and switching rotation direction can be performed using an external input signal. Speed setting using external DC voltage Carrier frequency switching Sink/source input switching Various protective functions The wiring length between the motor and speed controller can be extended to a maximum of 2 m (6.6 ft.) when an accessory connection cable is used. Speed Setting Range: 2 to 24 r/min D-17 ORIENTAL MOTOR GENERAL CATALOG 212/21 Page Features D-17 / System Configuration D-1 / Product Line D-11 / Specifications D-12 / Characteristics D- / Dimensions D-17 / Connection and Operation D-1
Brushless Motors/AC Speed Control Motors Applicable Motors The FE1/FE2 can be combined with 6 W to 2 W (1/12 HP to 1/4 HP) three-phase induction motors. Global Standard World K Series This is a standard motor that conforms to major safety standards and supports global voltage specifications. Output Power: 6 W (1/12 HP), W (1/ HP), 2 W (1/ HP), 4 W (1/19 HP), 6 W (1/12 HP), 9 W (1/ HP) Watertight, Dust-Resistant Motors FPW Series IP67-compliant. Suitable for applications where the equipment comes in contact with water or needs to be washed with water. Output Power: 2 W (1/ HP), 4 W (1/19 HP), 6 W (1/12 HP), 9 W (1/ HP) High Strength, Long Life, Low Noise V Series The combination type comes with the motor and a high strength, long life, low noise gearhead pre-assembled. Output Power: 2 W (1/ HP), 4 W (1/19 HP), 6 W (1/12 HP), 9 W (1/ HP) High-Output Power 2 W (1/4 HP) BH Series The BH Series achieves a high output of 2 W (1/4 HP) with a frame size of 14 mm (4.9 in.). Output Power: 2 W (1/4 HP) BX BLF BLE BLU BLH BLV BHF Introduction AC Input DC Input FE1/ FE2 ES1/ ES2 Brushless Motors AC Speed Control Motors US Accessories Installation CAD Data Manuals www.orientalmotor.com Technical Support TEL: () 46-92 E-mail: techsupport@orientalmotor.com D-179
AC Speed Control Motors/FE1/FE2 System Configuration Gearhead for World K Series (Sold separately) Parallel Shaft Gearheads ( Page D-6) Right-Angle Gearheads ( Page C-227) Hollow Shaft Type Solid Shaft Type Accessories (Sold separately) Flexible Couplings ( Page C-269) Connection Cables ( Page D-2) Speed Controller FE1/FE2 Programmable Controller AC Power Supply (Main power supply) World K Series Induction Motor (Sold separately) Accessories (Sold separately) Mounting Brackets ( Page C-2) Front Cover ( Page D-27) Example of System Configuration Sold Separately Speed Controller World K Series Long Life, Connection Cable (Pinion shaft) Low Noise Gearhead [1 m ( ft.)] FE1A 4IK2GN-SW2 4GN2SA CC1AC4 Gearheads cannot be combined with round shaft type motors. Sold Separately Front Cover Mounting Bracket PAFC1 SOL4U1 Flexible Coupling MCLF6F6 The system configuration shown above is an example. Other combinations are available. Not supplied D-1 ORIENTAL MOTOR GENERAL CATALOG 212/21 Page Features D-17 / System Configuration D-1 / Product Line D-11 / Specifications D-12 / Characteristics D- / Dimensions D-17 / Connection and Operation D-1
Brushless Motors/AC Speed Control Motors Product Number Code Speed Controller FE 1 A 1 2 1 2 Maximum Output Power of Applicable Motor Power Supply Voltage List of Applicable Motors 1: 1 W (1/ HP) 2: 2 W (1/4 HP) A: Single-Phase 1-12 VAC C : Single-Phase 2-24 VAC S : Three-Phase 2-24 VAC Product Line Speed Controller Maximum Output Power of Applicable Motor 1 W (1/ HP) 2 W (1/4 HP) Power Supply Voltage Single-Phase 1-12 VAC Single-Phase 2-24 VAC Three-Phase 2-24 VAC Single-Phase 1-12 VAC Single-Phase 2-24 VAC Three-Phase 2-24 VAC The following items are included in each product. Speed Controller, Operating Manual Model FE1A FE1C FE1S FE2A FE2C FE2S Applicable Motor Page Speed Controller Motor Model General Dimensions Model Series Type Product Line Pinion Shaft Type Round Shaft Type Specifications Pinion Shaft Type Round Shaft Type 2IK6GN-SW2 2IK6A-SW2 C- C-1 C-2 IKGN-SW2 IKA-SW2 C- C-4 C- Lead Wire 4IK2GN-SW2 4IK2A-SW2 C-6 C- C- IK4GN-SW2 IK4A-SW2 C-41 C-42 C-4 IK6GE-SW2 IK6A-SW2 C-46 C-47 C-4 IK9GE-SW2 IK9A-SW2 C-2 C- C-4 4IK2GN-SW2T 4IK2A-SW2T C-6 C- C- World K Series C-2 IK4GN-SW2T IK4A-SW2T C-41 C-4 C-4 Terminal Box IK6GE-SW2T IK6A-SW2T C-46 C-4 C-4 IK9GE-SW2T IK9A-SW2T C-2 C-4 C-4 4IK2GN-SH 4IK2AA-SH C-6 C-9 C-9 IK4GN-SH IK4AA-SH C-41 C-44 C-44 FE1A Conduit Box IK6GE-SH IK6A-SH C-46 C-49 C- FE1C IK9GE-SH IK9A-SH C-2 C- C-6 FE1S VHI42S2- C-1 Lead Wire VHI4S2- C-2 C-4 VHI6S2- C- V Series VHI9S2- C-4 C-7 VHI42S2T- C-1 Terminal Box VHI4S2T- C-2 C-4 VHI6S2T- C- VHI9S2T- C-4 FPW42S2- C-21 FPW Series FPW4S2- C-21 C-26 C-27 FPW6S2- C-211 FPW69S2- C-211 BHI62S- RH C-6 C- Cable BHI62S- RA BHI62S-A C-2 C-61 C-6 FE2A C-9 BHI62S- C-64 FE2C BH Series BHI62ST- RH C-62 FE2S C- Terminal Box BHI62ST- RA BHI62ST-A C-2 C-6 C-6 C-9 BHI62ST- C-64 The V Series and BH Series are combination types, and the FPW Series is geared type. Enter the gear ratio in the box ( ) within the model name. BX BLF BLE BLU BLH BLV BHF Introduction AC Input DC Input FE1/ FE2 ES1/ ES2 US Accessories Installation Brushless Motors AC Speed Control Motors CAD Data Manuals www.orientalmotor.com Technical Support TEL: () 46-92 E-mail: techsupport@orientalmotor.com D-11
AC Speed Control Motors/FE1/FE2 Specifications of Motor and Speed Controller Combinations : Impedance protected. : Contains a built-in thermal protector (automatic return type). The set speed displayed on the product is calculated based on the following formula: Set frequency [] = Set speed [r/min] The actual speed varies depending on the load condition. Check the Speed Characteristics on pages D- to D-17. World K Series/Speed Controller Motor Model Upper Model Name: Pinion Shaft Type Lower Model Name ( ) : Round Shaft Type Lead Wire Type Terminal Box Type Conduit Box Type 2IK6GN-SW2 (2IK6A-SW2) IKGN-SW2 (IKA-SW2) 4IK2GN-SW2 (4IK2A-SW2) IK4GN-SW2 (IK4A-SW2) IK6GE-SW2 (IK6A-SW2) IK9GE-SW2 (IK9A-SW2) 4IK2GN-SW2T (4IK2A-SW2T) IK4GN-SW2T (IK4A-SW2T) IK6GE-SW2T (IK6A-SW2T) IK9GE-SW2T (IK9A-SW2T) 4IK2GN-SH (4IK2AA-SH) IK4GN-SH (IK4AA-SH) IK6GE-SH (IK6A-SH) IK9GE-SH (IK9A-SH) Applicable Speed Controller Voltage VAC Power Supply Input Frequency Current A FE1A Single-Phase 1-12 ±1%.6 FE1C Single-Phase 2-24 ±1%.42 FE1S Three-Phase 2-24 ±1%.2 FE1A Single-Phase 1-12 ±1% FE1C Single-Phase 2-24 ±1%.6 FE1S Three-Phase 2-24 ±1%. FE1A Single-Phase 1-12 ±1% FE1C Single-Phase 2-24 ±1%.77 FE1S FE1A Three-Phase 2-24 ±1% Single-Phase 1-12 ±1% /6 ±%.4 1.7 FE1C Single-Phase 2-24 ±1%.96 FE1S Three-Phase 2-24 ±1%. FE1A Single-Phase 1-12 ±1% FE1C Single-Phase 2-24 ±1% FE1S Three-Phase 2-24 ±1%.72 FE1A Single-Phase 1-12 ±1% 2.7 FE1C Single-Phase 2-24 ±1% 1.6 FE1S Three-Phase 2-24 ±1%. Output Power W (HP) 6 (1/12) (1/) 2 (1/) 4 (1/19) 6 (1/12) (1/9) Permissible Set Frequency (2) (4 ) (2) 2 6 (6 1) (2) 1 ( ) (2 ) (2) 1 ( ) (2) 1 6 ( 1) mn m (oz-in) 42 (.9) 49 (6.9) 2 (.9) 6 (.) 11 (.6) 7 (9.9) 19 1 (1) (42) (22) 1 4 (6) 26 (6) 4 (6) (71) 6 (1) Speed Setting Range (r/min) (2 24) V Series/Speed Controller Motor Model Upper Model Name: Combination Type Lower Model Name ( ) : Pinion Shaft Type Lead Wire Type Terminal Box Type VHI42S2- (VHI42S2-GV) VHI4S2- (VHI4S2-GVH) VHI6S2- (VHI6S2-GVH) VHI9S2- (VHI9S2-GVR) VHI42S2T- (VHI42S2T-GV) VHI4S2T- (VHI4S2T-GVH) VHI6S2T- (VHI6S2T-GVH) VHI9S2T- (VHI9S2T-GVR) Applicable Speed Controller Voltage VAC Power Supply Input Frequency Current A FE1A Single-Phase 1-12 ±1% FE1C Single-Phase 2-24 ±1%.77 FE1S Three-Phase 2-24 ±1%.4 FE1A Single-Phase 1-12 ±1% 1.7 FE1C Single-Phase 2-24 ±1%.96 FE1S FE1A Three-Phase 2-24 ±1% Single-Phase 1-12 ±1% /6 ±%. FE1C Single-Phase 2-24 ±1% FE1S Three-Phase 2-24 ±1%.72 FE1A Single-Phase 1-12 ±1% 2.7 FE1C Single-Phase 2-24 ±1% 1.6 FE1S Three-Phase 2-24 ±1%. Output Power W (HP) 2 (1/) 4 (1/19) 6 (1/12) (1/9) Permissible Set Frequency (2) 1 ( ) (2 ) (2) 1 ( ) (2) 1 6 ( 1) mn m (oz-in) 19 1 (1) (42) (22) 1 4 (6) 26 (6) 4 (6) (71) 6 (1) Speed Setting Range (r/min) (2 24) FPW Series/Speed Controller FPW42S2- FPW4S2- FPW6S2- FPW69S2- Motor Model Geared Motor Applicable Speed Controller Voltage VAC Power Supply Input Frequency Current A FE1A Single-Phase 1-12 ±1% FE1C Single-Phase 2-24 ±1%.77 FE1S Three-Phase 2-24 ±1%.4 FE1A Single-Phase 1-12 ±1% 1.7 FE1C Single-Phase 2-24 ±1%.96 FE1S Three-Phase 2-24 ±1% /6. FE1A Single-Phase 1-12 ±1% ±% FE1C Single-Phase 2-24 ±1% FE1S Three-Phase 2-24 ±1%.71 FE1A Single-Phase 1-12 ±1%. FE1C Single-Phase 2-24 ±1% 1. FE1S Three-Phase 2-24 ±1%.92 Output Power W (HP) 2 (1/) 4 (1/19) 6 (1/12) 9 (1/) Permissible Set Frequency (2) 1 ( ) (2 ) (2) 1 ( ) (2 ) mn m (oz-in) 19 1 (1) (42) (22) () 4 (6) 26 (6) 6 (96) 6 (1) Speed Setting Range (r/min) (2 24) D-12 ORIENTAL MOTOR GENERAL CATALOG 212/21 Page Features D-17 / System Configuration D-1 / Product Line D-11 / Specifications D-12 / Characteristics D- / Dimensions D-17 / Connection and Operation D-1
Brushless Motors/AC Speed Control Motors BH Series/Speed Controller Motor Model Combination Type Model Name ( ) : Round Shaft Type Cable Type Terminal Box Type BHI62S- RH BHI62S- RA BHI62S- (BHI62S-A) BHI62ST- RH BHI62ST- RA BHI62ST- (BHI62ST-A) Applicable Speed Controller Enter the gear ratio in the box ( ) within the model name. Common Specifications Voltage VAC Power Supply Input Frequency Current A FE2A Single-Phase 1-12 ±1% 4.9 FE2C Single-Phase 2-24 ±1% /6 ±% 2. FE2S Three-Phase 2-24 ±1% Output Power W (HP) 17 (1/4) Permissible Set Frequency (2) 2 4 (6 12) N m (oz-in) 9 (1) 1.49.7 (99) Speed Setting Range (r/min) (2 24) Speed Controller Model FE1A FE1C FE1S FE2A FE2C FE2S Maximum Output Power of Applicable Motor W (HP) 1 (1/) 2 (1/4) Output Power Rated Output Voltage VAC Three-Phase 2 (varies depending on the power supply voltage and load condition) Rated Output Current A.7 1.4 Power Supply Input Control Characteristics/ Performance Functions Protective Functions Rated Voltage VAC Single-Phase 1-12 ±1% Single-Phase 2-24 ±1% Three-Phase 2-24 ±1% Single-Phase 1-12 ±1% Single-Phase 2-24 ±1% Rated Frequency /6 ±% Control Method Sinusoidal PWM method (V/f control) Speed Setting Range (2 24 r/min) Acceleration/Deceleration Time.1 s (at ) Speed Setting Methods Speed potentiometer on the speed controller front panel/dc voltage input ( 1 VDC) Voltage/Frequency Characteristics Selectable according to the motor output power using rotary switches Input Signals Photocoupler input: Input resistance kω Driven by + V internal power supply RUN/STOP, FWD/REV, Alarm reset Output Signals Open-collector output: 26.4 VDC, 1 ma max. Running output, Alarm output Set Speed Display The set speed of motor 1 is displayed. Remote/Local Switching RUN/STOP, FWD/REV Carrier Frequency Switching Sink/Source Switching Frequency/Speed Display Switching Switching to Speed Display Based on Gear Ratio 2 Three-Phase 2-24 ±1% Operation using the controller's switch or external input signals can be selected. (Factory setting: Local) The carrier frequency can be switched if you want to reduce leakage current from the cable connecting the speed controller and motor. (Factory setting: k) Sink input ( V, common) or source input (24 V, common) can be selected. (Factory setting: Sink) The speed display can be switched to the set frequency or set speed. (Factory setting: Frequency) The set speed shown on the speed display can be changed to the speed based on the gear ratio. One of 96 levels can be set using two rotary switches. (Factory setting: Gear ratio of 1:1) When the following are activated, the motor will be stopped by means of base blocking action: Overcurrent protection: The speed controller output current exceeded approximately 2% of the rated output current. Circuit overheat protection: The internal temperature of the speed controller rose beyond the permissible value. Overvoltage protection: The internal voltage of the speed controller exceeded the permissible value. Undervoltage protection: The internal voltage of the speed controller dropped below the permissible value. Motor overheat protection: The built-in thermal protector of the motor was activated, or the wiring between the motor and speed controller has a missing phase. Circuit error: An error occurred in the built-in CPU of the speed controller etc. Overload protection: The speed controller output current has remained above approximately % of the rated output current of the speed controller for approximately 1 minute. Setting error: The output select switch or gear ratio setting switch was set to a value outside the setting range. Ground fault protection: Ground fault occurred on the output side of the speed controller, and ground fault current flowed. Maximum Cable Extension Distance 2 m (6.6 ft.) max. (when the connection cable CC2AC4 is used) Cooling Condition Natural ventilation Display 7-Segment Display Set speed, Alarm code LED Indicators POWER, Unit of set speed display (r/min, ) Mass kg (lb.).4 (.). () 1 Different from the actual speed of the motor shaft. 2 This function is disabled in the frequency display mode. Excluding motors with output power of 6 W (1/12 HP). BX BLF BLE BLU BLH BLV BHF Introduction AC Input DC Input FE1/ FE2 ES1/ ES2 US Accessories Installation Brushless Motors AC Speed Control Motors CAD Data Manuals www.orientalmotor.com Technical Support TEL: () 46-92 E-mail: techsupport@orientalmotor.com D-1
AC Speed Control Motors/FE1/FE2 General Specifications Speed Controller Item Insulation Resistance Dielectric Strength Operating Environment Degree of Protection Ambient Temperature Ambient Humidity Atmosphere Specifications 1 MΩ or more when VDC megger is applied between the main circuit terminal and ground terminal (control circuit terminal) after continuous operation under normal ambient temperature and humidity. Sufficient to withstand kvac at or 6 applied between the main circuit terminal and ground terminal (control circuit terminal) for 1 minute after continuous operation under normal ambient temperature and humidity. 1 + C (+14 +122 F) (non-freezing) 9% or less (non-condensing) No corrosive gases or dust IP1 (IP2 for speed controller front panel) Note Do not measure insulation resistance or perform the dielectric strength test while the motor and speed controller are connected. Gearmotor Table World K Series/Speed Controller Unit = N m (lb-in) 2IK6GN-SW2 Model Motor/Gearhead IKGN-SW2 4IK2GN-SW2 4IK2GN-SW2T 4IK2GN-SH IK4GN-SW2 IK4GN-SW2T IK4GN-SH IK6GE-SW2 IK6GE-SW2T IK6GE-SH IK9GE-SW2 IK9GE-SW2T IK9GE-SH 2GN SA GN SA 4GN SA GN SA GE SA GE SA Gear Ratio Set Frequency (2) (4 ) (2) 2 6 (6 1) (2) 1 ( ) (2 ) (2) 1 ( ) (2) 1 6 ( 1).6 6 7. 9 12. 1 2 6 6 7 9 1 12 1.1 (.).12 (1.6).6 (.6). (2).27 ().17 ().6 (.1).46 (4.).24 (2.1).7 (6.4).9 (.4).7 ().6 (.) (1.6).7 (7.6).12 (1.6).14 ().2 (.72).17 ().2 (2.).2 (1.77).44 (.). (4.).29 (2.).7 (7.6).47 ().9 (7.9) (1).76 (6.7) (1) 1. (.).17 ().2 (1.77).11 (.97).24 (2.1).4 (.9).2 ().61 (.).77 (6.).41 (.6) (1.6).6 (.7) (1) 1. (.9) 1. (.9) 2. (17.7).2 (1.77).24 (2.1).14 ().29 (2.). (4.6).4 (.).7 (6.4).92 (.1).49 (4.).7 (6.9) (1) 1.7 (.).26 (). (2.6).17 ().6 (.1).67 (.9).4 (.).91 (.) (1.6).61 (.) 1. (.9).97 (.) (.) 2.7 1.6 (1) 2.7. Enter the gear ratio in the box ( ) within the model name. The set speed indicates the motor s synchronous speed. The actual speed varies depending on the load condition. Check the Speed Characteristics on pages D- to D-17. A colored background ( ) indicates gear shaft rotation in the same direction as the motor shaft, while the others rotate in the opposite direction..1 (2.7).6 (.1).2 (1.77).44 (.). (7.).1 (4.) 1.4 (1).7 (6.4) (1.6) (2) (.).6 (1) 2.6.4 (.). (4.4).2 ().61 (.).71 (6.2) (.) 1. (.). 1.6 (1) 2. (6) (6) 4.6 (4).1 (4.).6 (.).4 (.).7 (6.4) (1). (7.) 1. (.9) (2) (1.6).6 (1) (.).4 () 4.9 (4) 2. 4.9 (4). (4).9 (4).61 (.).71 (6.2).41 (.6).7 (7.6) 1.6 (1) 1. (.) 2. 4.4 () (2) (6).9 (2).4 ().9 (2) () 4.7 (41).77 (6.).9 (7.).1 (4.) 2. (17.7) (1) 2.7. () 1. (.9). (4) 2.9 (2).1 (4) 7.4 (6) 4. () 7.4 (6). (7).9 (2).92 (.1).61 (.) (1) (). () 6.1 ().9 (7).1 (4).9 (7) 9.9 (7) 7.1 (62) (1).74 (6.) 1.6 (1) 2.9 (2) 1. (.9).9 (4). 2.6 7.9 (69) 7.4 (6) 1.7 (94) 6.2 (4) 1.7 (94) 1 ().6 (76) 1.4 (1) 1.6 (1).92 (.1) 2. (17.7).6 (1) (2). 6. () 9.9 (7). (46) (9) 14.9 (11).6 (76) 14.9 (11). (146) 1 () 1.7 (.) (.) 4.4 () 2..9 (2) 7. (66) 4. () 1 () 6. () 1 (1) 17. (7) (91) 17. (7) 19. (17) 14. (126) 2.1 () 1.4 (1).. () 7.4 (6) (7). 1 () 7.9 (69) 1.7 (121) 19.9 (176) 1 (11) 19.9 (176) 2.9 (14) 2. (22) 2.9 (2) 1.7 (.).6 (1) (7) (7).9 (2) 1 () 9. (4). (146) 2 1. (122) 2 2 19.1 (9) 2. 1. (.9) 4. () 4.6 (4) (7) (7) () 1 () 1 () (1) 2. (1) 2 2 2 4. (42) (7) (7) 7.9 (69) 1 () 1 () 2 2 1.4 (2) 2 2 2 2. (7) (7) (7) 1 () 1 () 2 2 2 2 2 2 (7) (7) (7) 1 () 1 () 2 2 2 2 2 2 D-14 ORIENTAL MOTOR GENERAL CATALOG 212/21 Page Features D-17 / System Configuration D-1 / Product Line D-11 / Specifications D-12 / Characteristics D- / Dimensions D-17 / Connection and Operation D-1
Brushless Motors/AC Speed Control Motors V Series/Speed Controller Unit = N m (lb-in) Model Gear Ratio Combination Type VHI42S2- VHI42S2T- VHI4S2- VHI4S2T- VHI6S2- VHI6S2T- VHI9S2- VHI9S2T- Motor/Gearhead VHI42S2-GV VHI42S2T-GV /GV4G VHI4S2-GVH VHI4S2T-GVH /GVHG VHI6S2-GVH VHI6S2T-GVH /GVHG VHI9S2-GVR VHI9S2T-GVR /GVRG Set Frequency (2) 1 ( ) (2 ) (2) 1 ( ) (2) 1 6 ( 1) 6 7. 9 12. 1 2 6 6 7 9 1 12 1 2 6.6.1 1. 1.7 2. (6.) (7.1) (.) (1.6) (.) (17.7).6 1. 2.1 2.6.1 (7.6) (.) (1) () (27).4.4.6.1 1.4 1.6 (.9) (4.7) (6.) (7.1) (1) (1) 1.4 1.6 2..4 4.9 (1) (1) (17.7) () (6) (4).72.6 1. 2.6 (6.) (7.6) (1) (.9) 1.4 1.7 2.1 2... (1) (.) () (22) () 2. (17.7). 1..6 (1) 1.4 2.1 (1.6) (1) (.9) () 2. (17.7) (2) 2.7 1.6 (1) (.)..4 ().6 (1) (6) 2.9 (2).1 (4) 2.9 (2).1 (4).6 (49) (6) 6.1 (). () 6.1 () 6. (6) 4.9 (4) 7. (64) 7. (61) 7.7 (6).6 (49).4 () 4. () (2) 6. (7).4 () 6.7 (9) 9.7 ().6 (49) 9.7 () 1. (9) 7.7 (6).9 (4) 4.9 (4) 2.6 7.7 (6) (6). (7) 4.6 (4).9 (2).1 (27) 9. (2). 9.6 (4) 6. (7).2 (72) 4. () 7.7 (6) 9. (6).2 (46) 9.7 () 11.6 12.9. (12) (114) (17) 1 14.7 (1) (1) 6. (7) 7.7 (6).6 (76) (91) 12.9. 19.4 2.2 2. 29.2 (114) (17) (171) (2) (22) (2) 6.9 (61). (7) (91) 1. 2. 24. 26.7 (117) 11.6 1.9 19.4 2.2 29. (12) (12) (171) (2) (2) 6.7 (9). (7) 1 (99) 1 14.6 (17) (129) 1 1..6 19.4 2 (19) (122) (1) (171) (2) 1.4. 2.1 2 (11) (14) (19) (22) 11.6 1.9 19.4 2.2 27. 2. 6. (12) (12) (171) (2) (2) 12.9. 2 2..4 6. (114) (17) (19) (22) (2) 9. (2) 1 (9) 4 () 4 () 4 (). 1.6 2 26.2 29.2. (17) (4) (19) (2) () 4 () 4 () 4 () 4 () 4 () 4 () FPW Series/Speed Controller Unit = N m (lb-in) Model Geared Motor FPW42S2- FPW4S2- FPW6S2- FPW69S2- Gear Ratio Set Frequency (2) 1 ( ) (2 ) (2) 1 ( ) (2 ).6 6 7. 9 12. 1 2 6 6 7 9 1 12 1.6 (.1).46 (4.).24 (2.1).7 (6.4).9 (.4).92 (.1).6 (.) 1.7 (.).7 (7.6).44 (.). (4.).29 (2.).7 (7.6).47 () (1).76 (6.7) 2. (17.7) 1. (.).61 (.).77 (6.).41 (.6) (1.6).6 (.7) 1. (.9) 2..7 (6.4).92 (.1).49 (4.).7 (6.9) 1. (.9) (1) 1.7 (.).91 (.) (1.6).61 (.) 1. (.9).97 (.) (2) 2.7 1.6 (1) (6) 1.4 (1).7 (6.4) (1.6) 2. (.). 2.6 (.) 1. (.). 1.6 (1) BH Series/Speed Controller Unit = N m (lb-in) Model Combination Type BHI62S- BHI62ST- BHI62S- RH BHI62S- RA BHI62ST- RH BHI62ST- RA Gear Ratio Set Frequency (2) 2 4 (6 12). () (6) 6.2 (4) 1. (.9) (2) (1.6).6 (1) (.) 4.9 (4) 2. 7.4 (6).9 (4) 2. 4.4 () (2)..9 (2).4 ().9 (7) 4.7 (41) 2.7. () 1. (.9). (4) 2.9 (2) 6. () 7.4 (6) 4. () 1 (19) () (). () 7. (66).9 (7).1 (4) 14.9 (11) 7.9 (69).9 (4). 2.6 7.9 (69) 9. (79) 1.7 (94) 6.2 (4) 17.9 (). 6. () 9.9 (7). (46) 12. (11) 14.9 (11).6 (76) 2 (19).9 (2) 7. (66) 4. () 1 () 6. () (91) 26.9 7.4 (6) (7). 1 () 7.9 (69) 1 (11) (7) (7).9 (2) 1 () 9. (4) 1. (122) (7) (7) () 1 () 1 () (7) (7) 7.9 (69) 1 () 1 () (7) (7) (7) 1 () 1 ().6 6 7. 9 12. 1 2 6 6 7 9 1 12 1. () 4. () (.) 4. (42) (2). (1) 6.7 (9).2 (2) (2) 4.7 (41) 2 4 (6 12).4 (47) 2.6 7. (61). (7). ().7 () 6. (7).1 (27).7 (76) (9) 4.7 (41) 7.1 (62).2 (72). () Enter the gear ratio in the box ( ) within the model name. The set speed indicates the motor's synchronous speed. The actual speed varies depending on the load condition. Check the Speed Characteristics on pages D- to D-17. A colored background ( ) indicates gear shaft rotation in the same direction as the motor shaft, while the others rotate in the opposite direction. 1.4 (92) 12.1 (17).7 (). (7) 9. (6) 4.6 (4) 1.9 (12). 7. (66) 11. (14) 1.6 (12) 6.4 (6).6 (146) 19.2 (9) 9. (79) 1 (124). (144) 7.7 (6) 2. 2.1 (2) 1. (9) 17. () 19.6 (17) 9.2 (1) 27.7 2. (2).1 (1) 2. (2) 27.2 12. (11).4 () () (2) 2.6 (2). (1) 9. (4) 9.9 () 4 () 21.7 (192).9 () 6. (1) 1.4 (2) 1 () 4 () 4 () (2) 4. () 4. () 2.6 (22) 14. (126) 4 () 4 () 4. () 4. () 4. ().7 (27) 17. (7) 4 () 4 () 4 () 47. (41) 47. (41) () 21.4 (19) 4 () 4 () 4 () (4) (4) 42. 2. 4 () 4 () 4 () 4. (4) 4. (4) 4 (9) 2. (2) 4 () 4 () 4 () 6 () 6 () 4 (42) 4 () 4 () 4 () 6 () 6 () 2 (46) (7) (7) (7) 1 () 1 () 4 () 4 () 4 () 6 () 6 () 6 (49) BX BLF BLE BLU BLH BLV BHF Introduction AC Input DC Input FE1/ FE2 ES1/ ES2 US Accessories Installation Brushless Motors AC Speed Control Motors CAD Data Manuals www.orientalmotor.com Technical Support TEL: () 46-92 E-mail: techsupport@orientalmotor.com D-
AC Speed Control Motors/FE1/FE2 Gearmotor Table When Right-Angle Gearhead is Attached Page C-2 Permissible Overhung Load and Permissible Thrust Load Motor (Round shaft type) Page C-17 Gearhead Page C-17 Permissible Load Inertia J of Gearhead Page C-1 Speed Characteristics World K Series, V Series FE1 /2IK6GN(A)-SW2 FE1 /IKGN(A)-SW2 FE1 /4IK2GN(A)-SW2, 4IK2GN(A)-SW2T, 4IK2GN(AA)-SH FE1 /VHI42S2-, VHI42S2T- 1 [mn m] 2.2.4 6 6 4 Permissible 2..1 Permissible 4..2 Permissible 4 2 2 1. 2 1.1 1 2 2 1 2 2 1 2 2 1 2 4 6 7 1 2 4 6 7 1 2 4 6 7 FE1 /IK4GN(A)-SW2, IK4GN(A)-SW2T, IK4GN(AA)-SH FE1 /VHI4S2-, VHI4S2T- FE1 /IK6GE(A)-SW2, IK6GE(A)-SW2T, IK6GE(A)-SH FE1 /VHI6S2-, VHI6S2T- FE1 /IK9GE(A)-SW2, IK9GE(A)-SW2T, IK9GE(A)-SH FE1 /VHI9S2-, VHI9S2T-.4 1. 1. 4..2 Permissible 6.6.4 Permissible 6.6.4 Permissible 2 1.1 4 2.2 4 2.2 1 2 2 1 2 2 1 2 2 1 2 4 6 7 1 2 4 6 7 1 2 4 6 7 The values for combination types apply to the motor only. Enter the power supply voltage ( A, C or S ) in the box ( ) within the model name. Enter the gear ratio in the box ( ) within the model name. Note Frequency and speed displayed on the product are set values. The actual speed varies depending on the load conditions. D- ORIENTAL MOTOR GENERAL CATALOG 212/21 Page Features D-17 / System Configuration D-1 / Product Line D-11 / Specifications D-12 / Characteristics D- / Dimensions D-17 / Connection and Operation D-1
Brushless Motors/AC Speed Control Motors FPW Series FE1 /FPW42S2-.4 FE1 /FPW4S2-.4 FE1 /FPW6S2-1. Introduction FE1 /FPW69S2-1 6 4 2..6.4.2 Permissible 1 2 2 1 2 4 6 7 BH Series FE2 / BHI62S- (RH, RA), BHI62S-A BHI62ST- (RH, RA), BHI62ST-A 4 2 1 2 2..2.1 2. 1. 1 Permissible 2 2 1 2 4 6 7 Permissible 4 2 1..2.1 Permissible 1 2 2 1 2 4 6 7 6 4 2.6.4.2 Permissible 1 2 2 1 2 4 6 7 BX BLF BLE BLU BLH BLV BHF AC Input DC Input FE1/ FE2 ES1/ ES2 Brushless Motors AC Speed Control Motors 1. Dimensions Unit = mm (in.) Speed Controller FE1, FE2 1 1 2 4 6 7 ( 7. ) 2 2 The values for combination types and geared motors apply to the motor only. Enter the power supply voltage ( A, C or S ) in the box ( ) within the model name. Enter the gear ratio in the box ( ) within the model name. Note Frequency and speed displayed on the product are set values. The actual speed varies depending on the load conditions. L1. (.61) L2 1 (.9) Slits 6 (6) Panel Cut-Out for Speed Controller 2 ϕ4. (ϕ.177) US Accessories Installation Protective Earth Terminal M4 Protective Earth Terminal M4 7.2 (.2).9 (.) Pitch ( ).2.. 9±.2 (.4±.) 2 ϕ4. (ϕ.177) Thru 7 M. ( M.: Three-Phase 2-24 VAC) 1 (.94) +1 +.4 ( 2.9 ) +1 +.4 1 (.19 ) 9±.2 (.4±.) Speed Controller Model L1 L2 Mass kg (lb.) DXF FE1 111 (4.7) 96. (.).4 (.) A417 FE2 141 (.) 126. (4.9). () A41 Enter the power supply voltage ( A, C or S ) in the box ( ) within the model name. CAD Data Manuals www.orientalmotor.com Technical Support TEL: () 46-92 E-mail: techsupport@orientalmotor.com D-17
AC Speed Control Motors/FE1/FE2 Connection and Operation Names and Functions of Speed Controller Parts Speed Controller Front Panel POWER LED Lights green when the power is supplied. Speed Display Displays the set frequency, set speed or alarm code if an alarm is activated. Speed Potentiometer Used to adjust the motor speed. Set Frequency Display LED Lights orange when the frequency is displayed. Set Speed Display LED Lights orange when the speed is displayed. RUN/STAND-BY Switch Used to run/stop the motor. Heat Radiation Vents (Bottom) Another vents are provided on the opposite side of the heat sink. Note The speed shown on the speed display is set value, not the actual speed of the motor output shaft. When Front Panel is Removed Mounting Hole Motor Output Power Select Switch Used to set the motor output power. FE1: 6 W (1/12 HP)/ W (1/ HP) 2 W (1/ HP)/4 W (1/19 HP) 6 W (1/12 HP)/9 W (1/ HP) FE2: 2 W (1/ HP)/4 W (1/19 HP) 6 W (1/12 HP)/9 W (1/ HP) 2 W (1/4 HP) Gear Ratio Setting Switch Set the gear ratio of the gearhead. The set speed shown on the speed display can be changed to the speed based on the gear ratio. Rotation Direction Select Switch Used to change the rotation direction of motor. Acceleration Time Potentiometer Used to set the acceleration time of motor. Deceleration Time Potentiometer Used to set the deceleration time of motor. Speed Controller Rear Panel TB1: Main Circuit Terminals Protective Earth Terminals (2 locations) Note DL1 and DL2 are connected by a short circuit bar at shipment. DIP Switches SW1 TB2: Input Signal Terminals TB: Output Signal Terminals SW1: DIP Switches Main Circuit Terminals TB1 Terminal Name Description U V Motor connection terminal W DL1 Reactor connection terminal DL2 L1 L2 Power supply connection terminal L Terminals L1 and L2 are used for the single-phase power supply voltage specification. I/O Signal Terminals TB2, TB Terminal Terminal Name Description X RUN/STOP X1 FWD/REV TB2 X2 Alarm reset (Input) X External speed setting input C SG (Common) Y Running TB C1 Common (Output) Y1 Alarm C2 Common No. Function Description S1 S2 S S4 S Factory setting: OFF Remote/Local switching (RUN/STOP) Remote/Local switching (Rotation direction) Sink/Source switching Carrier frequency switching Set speed display switching ON: Operation by external input signals (remote) OFF: Operation using the RUN/STAND-BY switch (local) ON: Operation by external input signals (remote) OFF: Operation using the rotation direction select switch (local) ON: Source input OFF: Sink input ON: 1 k OFF: k ON: Displayed in set speed (r/min) OFF: Displayed in set frequency () D-1 ORIENTAL MOTOR GENERAL CATALOG 212/21 Page Features D-17 / System Configuration D-1 / Product Line D-11 / Specifications D-12 / Characteristics D- / Dimensions D-17 / Connection and Operation D-1
Brushless Motors/AC Speed Control Motors Connection Diagram This connection diagram shows an example of three-phase 2-24 VAC specifications. Speed Controller Power Supply to 1 VDC 1 ma min. Circuit Breaker R S T PE RUN/STOP 4 FWD/REV 4 Alarm Reset 4 External Speed Setting Input SG (Common) 1 L1 L2 L TB2 X X1 X2 X C + V V Input Circuit Output Circuit TB1 U V W DL1 DL2 TB Y C1 Y1 C2 2 Output Signal 26.4 VDC Running Output 1 ma max. COM Alarm Output COM Motor DC Reactor Short Circuit Bar 1 For a single-phase power supply specification, connect the power supply to the L1 and L2 terminals. 2 If the grounding resistance exceeds.1 Ω, motor should be grounded directly. Remove the short circuit bar when connecting a DC reactor. 4 Input signals X, X1 and X2 apply when the speed controller is connected by mechanical contacts or by means of sequence connection using a sink transistor ( VDC, common). When sequence connection (+ to 24 VDC, common) is made using a source transistor, + to 24 VDC power supply must be connected externally. The I/O signal connection terminals conform to SELV circuit and are isolated from dangerous voltages by means of reinforced insulation. Connect the speed controller and motor using an accessory connection cable (sold separately). The maximum wiring distance is 2 m (6.6 ft.). Connection cables Page D-2 Keep the I/O signal cable to a length of 1 m (2. ft.) or below and separate it from power lines. When setting speed externally, use a twisted-pair shielded wire, shielded wire, etc. Do not share the grounding cable with a welder or other power equipment. If multiple speed controllers are used, pay attention not to loop the cables. OK OK Not OK Applicable Crimp Terminals Main Circuit Connection Terminal (M.) Round Terminal with Insulation ϕ.6 mm (ϕ.14 in.) min. 7.2 mm (.2 in.) max.. mm (. in.) max. Protective Earth Terminal (M4) Round Terminal with Insulation ϕ mm (ϕ. in.) min. 9. mm (.7 in.) max. 4. mm (.19 in.) max. I/O Terminals Use the terminals specified below for connection using crimp terminals. Please note that the applicable crimp terminal will vary depending on the size of the wire. The following terminals can be used with wires of AWG2 to 1. Manufacturer: Phoenix Contact AI.-6 Applicable wire size AWG2 (. mm 2 ) AI.7-6 Applicable wire size AWG1 (.7 mm 2 ) BX BLF BLE BLU BLH BLV BHF Introduction AC Input DC Input FE1/ FE2 ES1/ ES2 US Accessories Installation Brushless Motors AC Speed Control Motors CAD Data Manuals www.orientalmotor.com Technical Support TEL: () 46-92 E-mail: techsupport@orientalmotor.com D-19
AC Speed Control Motors/FE1/FE2 Operation Before Operation Set the motor output power select switch in accordance with the motor to be combined. If the motor output power setting is incorrect, it may cause heat generation or insufficient torque. Motor Output Power Select Switch FE1A FE1C FE1S Motor Number Output Power FE2A FE2C FE2S Motor Number Output Power 6 W (1/12 HP) 2 W (1/ HP) 1 W (1/ HP) 1 4 W (1/19 HP) 2 2 W (1/ HP) 2 6 W (1/12 HP) 4 W (1/19 HP) 9 W (1/ HP) 4 6 W (1/12 HP) 4 2 W (1/4 HP) 9 W (1/ HP) Operation on the Speed Controller Front Panel Run/Stop Setting the RUN/STAND-BY switch to RUN will cause the motor to run, while setting it to STAND-BY will stop the motor. Rotation Direction Setting To set the rotation direction, remove the front panel and change the rotation direction to switch FWD (clockwise) or REV (counterclockwise). Speed Setting The motor speed can be set using the two methods explained below. 2Setting by External DC Voltage 1Setting by Speed Potentiometer External DC Voltage 1 VDC 1 ma min. The motor rotates at either speed 1 or 2, which is the higher setting. When the motor is to be rotated by external DC voltage, keep the speed potentiometer on the speed controller at the LOW end. Acceleration/Deceleration Time Setting When starting, the motor accelerates at the specified acceleration time. When stopping, it decelerates at the specified deceleration time. The acceleration time and deceleration time can be set in a range of.1 to seconds. Acceleration Time Potentiometer Clockwise/Counterclockwise Run/Stop Operation by External Input Signals Change the DIP switch settings on the speed controller rear panel. S1 (ON): Motor runs or stops by external input. S2 (ON): Rotation direction changes by external input. Once the DIP switch settings have been changed, the motor can be run/stopped using the RUN/STOP signal and its rotation direction can be controlled using the FWD/REV signal. NC L1 Set S1 to ON. Set S2 to ON. RUN/STOP FWD/REV External Speed Setting Input SG (Common) Deceleration Time Potentiometer Acceleration/Deceleration Time Characteristics The graph below shows the acceleration/deceleration time characteristics (representative values) at (24 r/min). Acceleration/Deceleration Time [sec] 2 1 1 Acceleration/Deceleration Time Potentiometer Scale (Representative values) Display Mode Switching While the motor is running, the set speed is displayed in frequency (). You can change the display to set speed (r/min) by the DIP switch on the speed controller rear panel. L2 DIP Switch Settings S (OFF): Displayed in set frequency () S (ON): Displayed in set speed (r/min) D-19 ORIENTAL MOTOR GENERAL CATALOG 212/21 Page Features D-17 / System Configuration D-1 / Product Line D-11 / Specifications D-12 / Characteristics D- / Dimensions D-17 / Connection and Operation D-1
Brushless Motors/AC Speed Control Motors Timing Chart Input Signal Circuit Sink Logic RUN/STOP FWD/REV Alarm Reset SG (Common) Source Logic RUN/STOP FWD/REV Alarm Reset SG (Common) Motor Operation Operation on Speed Controller Front Panel Input Signal DIP Switch Output Signal X X1 X2 C X X1 X2 C kω kω V + V Note When sequence connection is made using a source transistor, + to 24 VDC power supply must be connected externally. Connection of External DC Voltage Clockwise (FWD) Counterclockwise (REV) RUN/STAND-BY FWD/REV Speed (Frequency) Setting X_C (RUN/STOP) X1_C (FWD/REV) ON OFF ON OFF S1: Remote/Local (RUN/STOP) S2: Remote/Local (FWD/REV) Y_C1 (Running Output) ON OFF V RUN RUN RUN STAND-BY + V FWD REV FWD Stop Run Run FWD Local Local Speed potentiometer on the speed controller front panel External speed setting input by external DC voltage DIP switch setting is effective only when the motor is stopped. If any DIP switch setting is changed while the motor is running, the new setting will become effective only after the motor is stopped. If external DC voltage is connected to the speed controller, the speed set by the X terminal (external speed setting input) or speed set by the speed potentiometer on the speed controller front panel, whichever is higher is given priority. To change the rotation direction, wait for the motor to stop and then input a reversing signal. Instant change of the rotation direction in motor's operation may cause damage to the gearhead or motor due to load impact. The rotation direction of motor is as viewed from the motor shaft (FWD: clockwise, REV: counterclockwise). The direction of gearhead shaft rotation may differ from motor shaft rotation depending on the gear ratio of the gearhead. Output Signal Circuit Running Output Alarm Output COM Y Y1 C1 C2 When an External Control Device with a Built-In Clamp Diode is Used When an external control device with a built-in clamp diode is used, if the power is being supplied to the speed controller, current may flow and cause the motor to run, even if the power supply of the external control device is off. Because the power capacity differs, the motor may also run when the power supplies are turned on/off simultaneously. Turn on the power of the external control device before the speed controller. Turn off the power of the speed controller before the external control device. External Control Device +Vcc REV Clamp Diode Remote Remote Speed Controller + V BX BLF BLE BLU BLH BLV BHF Introduction AC Input DC Input FE1/ FE2 ES1/ ES2 US Accessories Installation Brushless Motors AC Speed Control Motors Analog Frequency Command X 1 VDC 1 ma min. 1 kω 1 kω V X X2 C V C SG (Common) V CAD Data Manuals www.orientalmotor.com Technical Support TEL: () 46-92 E-mail: techsupport@orientalmotor.com D-191