RIDER AUTOSCRUBBER Parts List Models: 564000 (8D), 56400 (34D OBC), 56400 (34D) 564003 (8B), 564009 (8B OBC), 56400 (8D OBC) Form No. 5604589 6/0 revised /07 REV I
PARTS LIST 5/04 GENERAL VIEW 4 5 3 7 0 8 6 3 0 9 Item Ref. No. Qty Description Chassis System Control System 3 Electrical System 4 Onboard Charger Assembly 5 Recovery System 6 Scrub System-8 BOOST 7 Scrub System-8D 8 Scrub System-34D 9 Scrub System BOOST Skirt Assemblies 0 Scrub System 8-34 Disk Skirt Assemblies Solution System Squeegee Mount System 3 Squeegee Assy ii Focus II Rider - 5604589 6/0
7/05 TABLE OF CONTENTS DESCRIPTION PAGE Chassis System... -3 Control System... 4-5 Decal System... 6-7 Electrical System... 8-9 Onboard Charger Assembly... 0- Recovery System... -3 Scrub System-8 BOOST -... 4-5 Scrub System-8 BOOST -... 6-7 Scrub System-8D... 8-9 Scrub System-34D... 0- Scrub System - BOOST Skirt Assemblies... -3 Scrub System - 8-34 Disk Skirt Assemblies... 4-5 Solution System... 6-7 Squeegee Mount System... 8-9 Squeegee Assy-8 Inch... 30 Squeegee Assy-34 Inch... 3 Ladder Diagram-... 3-33 Ladder Diagram-... 34-35 Ladder Diagram- [After June 04]... 36-37 Ladder Diagram- [After June 04]... 38-39 Optional Kits & Accessories... 40 Brush Selector Guide-Disk... 4 Pad Selector Guide... 4 Squeegee Blade Selector Guide... 43 WHEN ORDERING PARTS PARTS LIST * Use the part numbers from the Ref. No. columns in this parts list. If the Ref. No. column is blank; look under the Kit column to identify which kit contains the part in question, then use the kit callout, for example K, to find the Ref. No. for that kit. Kit Item Ref. No. Qty Description K 6 Washer Flat 3/6 Zinc Plat K Screw-BHS-Brass-0-3x3/8-MS K 3 3 Washer EPDM 7/3 X /8 4 805 Chain-Cover 5 905 Caster Swivel 4 Gray Non MA K 6 Nut, Hex Nyl Loc 0-4 K 7 3 Scr- Hex SS /4-0 X.75 K 8 6 Scr, Hex Hd Loc /4-0 x.50 K 9 3 Wsh, Flt SS.60 X.000 X.074 0 5630 Solution Tank 563034 Hinge Plate K 56303 Kit-Hardware Solution Tank * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No. 6/0 5604589 - Focus II Rider
PARTS LIST /07 CHASSIS SYSTEM 3 5 6 7 33 4 5 8 4 36 35 34 30 5 3 3 3 0 7 ALUMINUM CASTING (NOT AVAILABLE) GEAR BOX (NOT AVAILABLE) BRACKET(NOT AVAILABLE) 7b 7e 7g 9 6 8 9 7i 7a 7f 7c 7h 7d 9 3 7 SEE NOTE 4 6 8 Focus II Rider - 5604589 6/0
/07 PARTS LIST CHASSIS SYSTEM Kit Item Ref. No. Qty Description K4 Scr-Hex 5/6-8 X.88 K Scr, Soc Hd 5/6-8 X.00 K 3 Nut, Hex Nyl Loc-Thin K 4 Scr Pan Phil SS M4-.07 x 40mm K4 5 Scr, Hex Thd To Hd 5/6-8 X 3.50 K6 6 4 Scr, Hex Hd Loc K 7 Nut, Hex Nyl Loc-Thin -4 8 5600344 Scr, Hex Loc M0-.5 X 0mm K 9 4 Scr-Hex M0-.5 X 40mm 0 Intentionally Omitted K3 Wsh, Int Shprf #0 K3 3 Scr, Hex Thd Form 0-4 X.38 K4 3 Wsh, Flt Std 5/6 K4 4 Wsh, Flt.344 X.938 X.5 5# 56499 Chassis Weldment TSB-FC-07-059 K5, K6 6 Bearing Cup K5, K6 7 Bearing Cone K5, K6 8 Seal, Shaft K 9 Bushing K6 0 Block, Bearing 563677 Wsh, Flt.406 X.5 X.875 K5, K6 Bearing Ball 3 5638693 Wheel TSB-FC-05-033 4 564 Trim Edge 5 56477 Horn/Backup Alarm (H) K 6 Clamp-P 7 5660050 Motor / Drive Wheel (M) 7a 566047 Kit, Drive Motor Tire W/Hub (for 5660050) 7b 5660473 Replacement Motor, Drive Motor (for 5660050) 7c 566047 Tire (for 5660050) NOTE 7d 5660509 Carbon Brush Kit (for 5660050) 7e 5660507 Brake, Electromagnetic (for 5660050) (Y) 7f 56474 Tire Puller Kit (for 5660050) 7g 5650448 Drive Motor Cover (for 5660050) 7h 5638030 Kit, Brake Lever (for 5660050) 7i 5650448 Cover, Gearbox Motor (for 5660050) K 8 Spindle Weldt K 9 Plate, Steering K3 30 Ground Chain K4 3 Nut, Hex Nyl Loc 5/6-8 K4 3 Clamp-P K4 33 Nut, Hex Jam 5/6-8 34# Nut, Hex Nyl Loc SS 5/6-8 35# Screw, Hex Loc Hex 5/6-8 X.75 36# Bracket Service Kits K 5647 Plate Kit-Steering K 5647 Spindle Kit-Motor K3 56474 Chain Kit-Ground K4 564348 Hardware Kit-Chassis System K5 563448 Bearing Kit-Spindle K6 5634488 Bearing Block Assembly # = Revised or new since last update NOTE : Puller Kit 56474 is required in order to replace the tire only. 6/0 5604589 - Focus II Rider 3
PARTS LIST /05 CONTROL SYSTEM 8 3 30 0 7 8 5 6 8 6 3 3 6 37 34 9 4 0 9 4 7 5 9 7 33 3 35 5 4 3 36 4 Focus II Rider - 5604589 6/0
3/06 PARTS LIST CONTROL SYSTEM Kit Item Ref. No. Qty Description K Wsh-Flt SAE / K6 4 Wsh, Flt SAE 3/8 K5 3 Scr, Soc Set Loc 5/6-8 X.5 K7 4 3 Wsh, Flt SAE /4 K7 5 3 Scr-Pan Phil /4-0 X.50 K4 6 3 Scr-Pan Phil /4-0 X.75 K 7 Nut, Hex Nyl Loc-Thin K5 8 Scr, Soc Set Loc 3/8-6 X.38 K6 9 4 Scr, Hex Thd To Hd M0-.5 X 5mm K 0 Key, Wdf.6 X.9 K5 3 Key, Wdf.75 X.9 K7,K 3 Scr-Hex 5/6-8 x.5 K5 3 Scr, Pan Phil Thd Form 8-3 X.38 K5 4 4 Scr, Pan Phil Thd Form /4-0 X.50 K3,K8 5 5 Scr-Truss Phil Blk 0-4x.75 K5 6 Bushing 7 564054 Seat Panel Weldt K3 8 User Interface Panel Assembly (A) NOTE K8 UI Panel Assy-BOOST (A) NOTE 9 564098 Steering Column Weldt 0 56450 Shroud-Column K4 Foot Pedal Assy K5 Bearing, Flange 3 56303553 Key Switch Assembly (S) K5 4 Collar, Shaft 5 56498 Chain, Roller 6 5645408 Universal Joint K5 7 Sprocket 8 5660060 Steering Wheel 9 56603 Shaft, Lower Steering K 30 Shaft, Upper Steering K7,K 3 Knob, 5/6 Stud K 3 7-8-00050 Switch (S) K 33 Seat NOTE 3 34 5647763 Tie, Cable K 35 563538 Clip, Conduit K7,K 36 3 Flanged Bushing Seat K3,K8 37 5 Washer-Black Nylon-6/6 Service Kits K 5638340 Seat Kit K 56498 Shaft Kit-Upper Steering K3 5638498 User Interface Panel Kit NOTE K8 5638499 UI Panel Interface Kit-BOOST NOTE K4 564300 Foot Pedal Kit K5 56430 Hardware Kit-Steering Column K6 564303 Hardware Kit-Steering Mount K7 564304 Hardware Kit-Seat NOTE : Used on all models except BOOST. NOTE : Used on BOOST models only. NOTE 3: Seat 8-69-000 (steel seat pan) has been replaced by Seat 5638387 (plastic seat pan) in production. Please order Seat Kit 5638340 when replacing Seat 8-69-000. 6/0 5604589 - Focus II Rider 5
PARTS LIST 7/0 DECAL SYSTEM 4 5 6 6 7 3 6 Focus II Rider - 5604589 6/0
7/0 PARTS LIST DECAL SYSTEM Kit Item Ref. No. Qty Description K Decal, Caution NA Serial Plate Data Table K 3 Decal, Circuit Breaker K 4 Decal-Battery Wiring K 5 Decal-Error Codes K 6 Decal Clarke K 7 Front Decal Focus II Service Kit K 5643 Decal Kit-Focus Rider 6/0 5604589 - Focus II Rider 7
PARTS LIST 0/0 ELECTRICAL SYSTEM 3 5 6 6 33 9 7 9 9 4 0 8 35 5 3 4 34 8 4 9 8 4 3 6 30 3 7 7 5 8 Focus II Rider - 5604589 6/0
/05 PARTS LIST ELECTRICAL SYSTEM Kit Item Ref. No. Qty Description K5 8 Cable Tie K6 3 Wsh, Flt SAE 5/6 K6 3 Scr-Pan Phil 8-3 X.6 K6 4 3 Scr-Pan Phil /4-0 X.75 K 5 3 Nut, Hex W/ Shprf /4-0 K6 6 3 Scr-Hex 5/6-8 X.75 K6 7 4 Nut, Hex Nyl Loc-Thin /4-0 K3 8 Scr-Pan Phil /4-0 X.75 K6 9 3 Wsh-Flt.8 x.875 x.036 K6 0 Scr Hex Thd Form 0-4x.38 K3 Wsh, Flt SS.60 X.000 X.074 K3 Spacer, Phenolic [3] 564406 Harness-Main 4 56463 Panel-Electrical 5 56464 Panel-Switch 6 5640 Harness-Power (machine) 7 56434 Controller-Speed (A) 8 56455 Gasket-.5 X.50 X.37.38 9 56456 Gasket-.5 X.50 X 3.50 [0] 5634405 Harness-Traction K5 8 Boot-Battery Post K Disconnect, Emergency (S4) K5 3 3 Cable,Battery K 4 Fuse, 50 Amp (F) 5 56479 Contactor, 4 VDC (K) (Brush) K4 6 5645449 Circuit Breaker, 70 Amp (CB) (Traverse) K4 7 Boot, Reset Button K 8 3 Electrical Mount K4 9 56507644 Circuit Breaker, 0 Amp (CB) (Key Switch) 30 56607 Connector Assy (Battery) 3 566083 Contactor 4V, 00 Amp (K) (Vacuum) K3 3 Prop Rod, Seat K 33 Emergency Button Guard K 34 3 Stud, /4-0 35 566043 Cable, Jumper [ ] 5638965 Rectifier Assembly Service Kits K 56493 E-Stop Kit K 56494 Standoff and Breaker Kit K3 56495 Prop Rod Kit K4 56496 Circuit Breaker Kit K5 56497 3 Battery Cable Kit K6 56435 Hardware Kit-Elec System [ ] = Not Shown 6/0 5604589 - Focus II Rider 9
PARTS LIST 0/04 ONBOARD CHARGER ASSEMBLY 3 8 7 0 6 4 4 3 9 5 5 0 Focus II Rider - 5604589 6/0
/07 PARTS LIST ONBOARD CHARGER ASSEMBLY Item Ref. No. Qty Description 5600836 3 Scr-Hex /4-0 X.6 5600906 4 Wsh, Flt Std /4 3 5600093 4 Scr-Hex /4-0 X.00 4 5600708 6 Nut, Hex Nyl Loc /4-0 5 56383586 Adapter-Charger Deltaq Power 6 56383856 Charger-Onboard 4vdc 650w NOTE, TSB-FC-06-53 7 56383860 Sensor-Deltaq Charge Temp 8 56383866 Cord-AC Nema Iec30 - Deltaq 9 56383886 Adapter-Interlock 0 56383896 Bracket-Pbc Mount 56486 3 Clamp-P 6598A Bracket, Cord Wrap 3-00-04345 Tye Rap 4 56444 Harness-Charger 5 56384043 Strain Relief Kit NOTE : The onboard battery charger 56544 has been replaced in production by 56383856. If you need to replace 56544 please order Onboard Charger Kit 5638387. 6/0 5604589 - Focus II Rider
PARTS LIST 4/04 RECOVERY SYSTEM 7 9 5 8 4 6 7 6 4 6 0 0 4 3 5 8 4 9 3 3 7 5 4 Focus II Rider - 5604589 6/0
/07 PARTS LIST Kit Item Ref. No. Qty Description 56437 Gasket-Air Duct K3 Clamp, Plastic K 3 56454 Gasket, Vacuum Duct K3, K4 4 9 Scr-Pan Phil 0-4 X.50 K4 5 4 Wsh, Flt Std #0 K4 6 Scr, Pan Phil SS /4-0 X 75 K4 7 Scr-Pan Phil 0-4 X.88 K3 8 Clamp-Hose K4 9 Wsh-Flt SAE SS #0 0 564055 Tank-Recovery 564057 Cover-Recovery Tank 563833 Drain Hose Assy-.5- NOTE 3 5647 Recovery Hose Assy 4 56485 Gasket-Recovery Tank K 5 56433 Seal Assy-Vac Fan 6 56304 Float Duct 7 56350 Shroud, Vac Motor K 8 3 Mount, Vibration K 9 Foam Tube Assembly K 0 Cage, Float K Ball, Float K Motor, Vac 4VDC (M5) [ ] 5638059 Carbon Brush Set of (for Vac Motor) K3 3 Clamp- Hose SAE #3 K 4 Tie, Cable 5 56608 Hinge Clamp 6 566038 Strainer Basket 7 56604 Cover, Debris Service Kits K 56303 Kit-Float Ball Cage K 56478 Vac Motor Kit K3 56479 Hose Clamp Kit-Drain K4 564350 Hardware Kit-Recovery System DELETED [ ] = Not Shown RECOVERY SYSTEM NOTE : Drain hose 563833 replaced hose 56468. If you are replacing 56468 order drain hose kit 56383357. 6/0 5604589 - Focus II Rider 3
PARTS LIST /03 SCRUB SYSTEM-8 BOOST - 3 3 0 5 4 4 5 4 9 8 6 8 8 3 3 9 0 6 3 3 0 8 30 8 9 0 7 7 33 3 4 FRONT 5 5C 5B 5D 5E 5J 6 33 7 5 5H 5F 5A 5G 4 Focus II Rider - 5604589 6/0
3/06 PARTS LIST SCRUB SYSTEM-8 BOOST - Kit Item Ref. No. Qty Description K3, K6 Wsh-Flt SAE / K0 Scr-Hex 3/8-6 X.75 K0 3 Nut, Hex Nyl Loc-Thin K0,K3,K6 4 3 Pin, Cotter Hair K4 5 3 Scr Hex 5/6-8 X.75 K0 6 Pin, Cotter Hair.095 X.375 7 5600364 Ring, Ret Ext Type E 0.50 Dia K3, K6 8 Scr, Hex Loc M-.75 X 35mm 9 56003657 4 Nut, Hex Jam SS M-.75 0 56003658 4 Scr, Hex Thd To Hd SS M-.75 X 70mm K0 Pin, Ring.50 X.63 K3, K6 Pin, Ring.500 X.8 K0 3 Pin- Clevis SS.375 X.50 4 56443 Left Skirt Assy NOTE 5 56446 Right Skirt Assy NOTE K4 6 Roller Brkt Weldt-8 [ ] 56400 Connector-Adaptor K3 8 Bushing.50 x.6 x.7 K3, K6 9 Bushing 0 5638049 4 Knob - M-.75 Thru 56407006 Wheel, Roller K3, K6 Bearing, Flange K3 3 Deck Linkage, Weldment K0 4 Yoke, Actuator 5 564369 Lift Actuator Assembly 5A 5600909 Scr, Hex Thd Form /4-0 X.38 5B 5600906 4 Scr, Pan Phil Thd Form /4-0 X.50 5C 56436 Actuator, Motor (M4) 5D 5639668 Spring Housing Guide 5E 56407 Compression Spring 5F 5646 Housing Spring 5G 564009 Nut Retainer 5H 564000 Nut Retainer 5J 5660470 Compression Spring 6 5660578 4 Knob 7 5660580 Pin K 8 Clamp- Hose SAE # 9 5646 BOOST Deck Assy NOTE K 30 Hose, Solution 3 560663 Decal, No Step 3 563870 BOOST Label K4 33 Bearing, Flange Service Kits K0 56490 Hardware Kit-Actuator K3 564307 Lift Kit-Deck K4 564309 Roller Mount Kit-RT 8D K 56438 Hose Kit-Solution Boost K6 5634480 Hardware Kit-Deck Linkage [ ] = Not Shown NOTE : See Scrub System - BOOST Skirt Assemblies. NOTE : See Scrub System-8 BOOST - 6/0 5604589 - Focus II Rider 5
PARTS LIST /03 SCRUB SYSTEM-8 BOOST - 5 9 6 8 5 3 4 3 3 3 36 34 0 9 6 8 0 33 7 9 7 5 35 9 3 9 8 4 6 6 Focus II Rider - 5604589 6/0
7/04 PARTS LIST Kit Item Ref. No. Qty Description 560088 4 Scr-Flt Soc /4-0 X.75 56009 Scr-Pan Phil 0-4 X.75 3 56003335 Scr-Hex Loc SS 5/6-8 X.88 K 4 4 Shoulder Bolt - BOOST 5 56433 Plate Weldment 6 56489 Rod-Up Stop 7 Intentionally Omitted K 8 FlexPlate-Boost 8 Machined 9 5660388 Up Stop Mount 0 87A 3 Nut, /4-0 Hex ESNA 7800 3 Clamp, Manifold K, K3 Pin, Roll K, K 3 8 Washer, /4 Starlock, External 4 980638 Washer, 3/8 Lock K 5 Washer, Lock /4 6 99700 Pad, Red, 8 (case of 5) NOTE 7 5647 Boost Plate Weldt-8 8 56430 Manifold Assy K, K 9 8 Isolator-.5 30 Duro /4-0 K, K3 0 563809 Shield Boost Bearing K, K 8 Isolator-40 Duro /4-0 K Plate Driver 3 563853 Stud Stablizer Short 4 Intentionally Omitted 5 5639007 Motor 4VDC (M8) [ ] 56487 Carbon Brush Set of 4 K 6 50736A Bearing K 7 Retainer, Eccentric K, K3 8 Eccentric K 9 Retainer, Bearing 30 Intentionally Omitted 3 8003A Screw 3/8-4 X Hex Head K, K 3 6 Nut, Serrated Flange K 33 3 Screw, 0-3 X.50 P.H. 34 85395A 3 Screw, /4-0 X / P.H. K 35 Scr-Hex /4-0 X.75 36 5600909 Scr, Hex Thd Form /4-0 X.38 Service Kits K 563835 Kit Flex Plate BOOST 8LG K 564383 Kit Isolator K3 5638046 Kit Eccentric & Shield [ ] = Not Shown SCRUB SYSTEM-8 BOOST - NOTE : See the page at the end of this manual labeled PAD SELECTOR GUIDE-BOOST for additional pads and suggested applications. 6/0 5604589 - Focus II Rider 7
PARTS LIST /03 SCRUB SYSTEM-8D 46B 46D 46A 46G 34 5 33 46C 37 46F 35 5 49 46E 6 3 0 3 46 44 8 4 4 5 38 4 9 53 43 6 47 4 50 9 0 7 53C 53 53B 53H 53D 53E 53J 53A 39 54 8 9 45 7 3 FRONT 53F 30 53G 7 40 8 7 6 5 5 Rotation 3 4 48 36 55 3 5 8 Focus II Rider - 5604589 6/0
/03 PARTS LIST SCRUB SYSTEM-8D Kit Item Ref. No. Qty Description K3, K6 Wsh-Flt SAE / K4 Scr-Pan Phil 0-4 X.75 K4 3 3 Scr-Hex 5/6-8 X.75 K0 4 Scr-Hex 3/8-6 X.75 K4 5 3 Nut, Hex Nyl Loc 5/6-8 K0 6 Nut, Hex Nyl Loc-Thin K0,K3,K6 7 3 Pin, Cotter Hair K4 8 Scr-Hex SS K0 9 Pin, Cotter Hair.095 X.375 K 0 8 Scr, Hex SS M6- X mm K4 Ring, Ret Ext Type E 0.50 Dia K9 Scr-Hex Loc SS 5/6-8 X.88 K3, K6 3 Scr, Hex Loc M-.75 X 35mm K, K4 4 6 Nut, Hex Nyl Loc SS M6- K 5 5 Scr, Hex Thd To Hd SS M6- X 0mm K 6 Screw, Gimbal Mount K 7 Key, Square.5 X.44 8 56003657 4 Nut, Hex Jam SS M-.75 9 56003658 4 Scr, Hex Thd To Hd SS M-.75 X 70mm K0 0 Pin, Ring.50 X.63 K4 Scr, Hex Thd To Hd SS M6- X 5mm K4 Wsh-Flt SS.33 X.00 X.060 K3, K6 3 Pin, Ring.500 X.8 K0 4 Pin- Clevis SS.375 X.50 K 5 Scr, Pan Phil Thd Form 0-4 X.50 K9 6 Wsh, Flt Harden.344 x.000 x.0/.35 7 560663 Decal, No Step K 8 Shaft-Hub Mount 9 5640 Left Skirt Assy-8D NOTE 30 564 Right Skirt Assy-8-34D NOTE K4 3 Roller Brkt Weldt-8 K 3 Clamp- Hose SAE # K 33 Hose, Spiral.500 K 34 Tee, Barb 3/4 X / X / K 35 Hose K4 36 Pin K 37 Clamp-P K3, K6 38 Bushing 39 5638049 4 Knob - M-.75 Thru K 40 Gimbal-Collar Assembly Kit Item Ref. No. Qty Description K4 4 Wheel, Roller K4 4 Clamp,.5 Hose Support K3, K6 43 Bearing, Flange 44 5647763 Tie, Cable 45 56603 Scrub Deck, Cast K9 46 Motor Gearbox Assy (M7) (M9) 46A 5660533 Gearbox 46B 5660537 Bearing (Brush End) 46C 5634580 Bearing (Fan End) 46D 5660534 Carbon Brush 46E 5660508 Brush Motor Cover 46F 5660536 Motor Fan 46G 5660535 Key, 6mm Square K3 47 Deck Linkage, Weldt 48 564394 Blade, Front 8 (Gum) 49 566089 Rod-Up Stop K0 50 Yoke, Actuator 5 5660388 Up Stop Mount K 5 Bracket, Motor 53 564369 Lift Actuator Assembly 53A 5600909 Scr, Hex Thd Form /4-0 X.38 53B 5600906 4 Scr, Pan Phil Thd Form /4-0 X.50 53C 56436 Actuator, Motor (M4) 53D 5639668 Spring Housing Guide 53E 56407 Compression Spring 53F 5646 Housing Spring 53G 564009 Nut Retainer 53H 564000 Nut Retainer 53J 5660470 Compression Spring 54 5660578 4 Knob K4 55 Bearing, Flange Service Kits K 5648 Gimbal Kit K 5648 Shaft Kit-Hub Mount K4 56484 Roller Kit-L/R K9 56489 Motor Kit-Brush K0 56490 Hardware Kit-Actuator K 5649 Hardware Kit-Motor Brkt K 564306 Manifold Kit-Solution 8D K3 564307 Lift Kit-Deck K4 564309 Roller Mount Kit-RT 8D K4 56435 Hardware Kit-8D Scrub System K6 5634480 Hardware Kit-Deck Linkage [ ] = Not Shown NOTE : See Scrub System - 8-34 Disk Skirt Assemblies. 6/0 5604589 - Focus II Rider 9
PARTS LIST /03 SCRUB SYSTEM-34D 45A 45G 45C 45F 45B 45D 45E 4 4 7 36 46 3 5 3 5 43 45 5 7 58 50 55 4 6 30 9 FRONT 53 9 37 56 44 8 5 5 4 35 49 39 0 4 8 8 6 6 48 33 0 3 6 47 3 40 59 59 57 3 5 7 9 38 34 54 5 6 53 53C 53B 53D 53E 53J Rotation 53H 53A 53G 53F 0 Focus II Rider - 5604589 6/0
3/06 PARTS LIST SCRUB SYSTEM-34D Kit Item Ref. No. Qty Description K3, K6 Wsh-Flt SAE / K5 Scr-Pan Phil 0-4 X.75 K3 3 3 Scr-Hex 5/6-8 X.75 K0 4 Scr-Hex 3/8-6 X.75 K3 5 3 Nut, Hex Nyl Loc 5/6-8 K0 6 Nut, Hex Nyl Loc-Thin K0,K3,K6 7 3 Pin, Cotter Hair K5 8 Scr-Hex SS K0 9 Pin, Cotter Hair.095 X.375 K 0 8 Scr, Hex SS M6- X mm K5 7 Rivet, Nylon Tree Push-In (.5) K4 Ring, Ret Ext Type E 0.50 Dia K9 3 Scr-Hex Loc SS 5/6-8 X.88 K3, K6 4 Scr, Hex Loc M-.75 X 35mm K, K5 5 9 Nut, Hex Nyl Loc SS M6- K, K5 6 8 Scr, Hex Thd To Hd SS M6- X 0mm K 7 Key, Square.5 X.44 K5 8 4 Nut, Hex Jam SS M-.75 K0 9 Pin, Ring.50 X.63 K5 0 Scr, Hex Thd To Hd SS M6- X 5mm K5 Wsh-Flt SS.33 X.00 X.060 K3, K6 Pin, Ring.500 X.8 K0 3 Pin- Clevis SS.375 X.50 K6 4 Scr, Pan Phil Thd Form 0-4 X.50 K9 5 Wsh, Flt Harden.344 x.000 x.0/.35 K5 6 4 Scr, Hex Thd To Hd M-.75 X 5mm 7 560663 Decal, No Step K 8 Shaft-Hub Mount 9 564 Right Skirt Assy-8-34D NOTE 30 5646 Left Skirt Assy-34D NOTE K3 3 Roller Brkt Weldt-34 K6 3 Clamp- Hose SAE # K6 33 Tee, Barb 3/4 X / X / K 34 Screw, Gimbal Mount K6 35 Clamp-P K3, K6 36 Bushing 37 5638049 4 Knob - M-.75 Thru K 38 Gimbal-Collar Assembly K6 39 Hose, Spiral.500 K4 40 Wheel, Roller Kit Item Ref. No. Qty Description K5 4 Clamp,.5 Hose Support K3, K6 4 Bearing, Flange 43 5647763 Tie, Cable 44 56603 Scrub Deck, Cast K9 45 Motor Gearbox Assy (M7) (M9) 45A 5660533 Gearbox 45B 5660537 Bearing (Brush End) 45C 5634580 Bearing (Fan End) 45D 5660534 Carbon Brush 45E 5660508 Brush Motor Cover 45F 5660536 Motor Fan 45G 5660535 Key, 6mm Square K3 46 Deck Linkage, Weldt K5 47 Blade Front 34 Gum 48 566078 Skirt Bracket, Front 34 49 566089 Rod-Up Stop K0 50 Yoke, Actuator 5 5660388 Up Stop Mount K 5 Bracket, Motor 53 564369 Lift Actuator Assembly 53A 5600909 Scr, Hex Thd Form /4-0 X.38 53B 5600906 4 Scr, Pan Phil Thd Form /4-0 X.50 53C 56436 Actuator, Motor (M4) 53D 5639668 Spring Housing Guide 53E 56407 Compression Spring 53F 5646 Housing Spring 53G 564009 Nut Retainer 53H 564000 Nut Retainer 53J 5660470 Compression Spring 54 566045 Brush Cover 55 5660034 Side Skirt Weldment 56 5660578 4 Knob K4 57 Pin K6 58 Hose K3 59 Bearing, Flange Service Kits K 5648 Gimbal Kit K 5648 Shaft Kit-Hub Mount K4 56484 Roller Kit-L/R K9 56489 Motor Kit-Brush K0 56490 Hardware Kit-Actuator K 5649 Hardware Kit-Motor Brkt K3 564307 Lift Kit-Deck K5 564396 Blade Kit-Front 34 Gum w/fast K6 5643 Manifold Kit-Solution 34 K3 564338 Roller Mount Kit-RT34D K5 564353 Hardware Kit-34D Scrub System K6 5634480 Hardware Kit-Deck Linkage [ ] = Not Shown NOTE : See Scrub System - 8-34 Disk Skirt Assemblies. 6/0 5604589 - Focus II Rider
PARTS LIST /03 SCRUB SYSTEM - BOOST SKIRT ASSEMBLIES Left Skirt 3 6 4 5 Right Skirt 0 9 8 7 Focus II Rider - 5604589 6/0
/03 PARTS LIST Kit Item Ref. No. Qty Description 56443 Left Skirt Assy (items -6) K 8 Scr-Carriage SS /4-0 X.75 K 8 Nut- Wing Plastic Loc /4-0 3 5644 Lt Skirt Weldt-Boost NOTE 3 K 4 Blade-Skirt Gum 5 564390 Strap Front 8B Lt NOTE 4 6 56439 Strap Rear 8B Lt NOTE 4 56446 Right Skirt Assy (items 7-) K 7 8 Scr-Carriage SS /4-0 X.75 K 8 8 Nut- Wing Plastic Loc /4-0 K 9 Blade-Skirt Gum 0 56447 Rt Skirt Weldt-Boost NOTE 5 56439 Strap Front 8B Rt NOTE 6 564393 Strap Rear 8B Rt NOTE 6 Service Kits K 5649 Hardware Kit-Skirt NOTE K 564359 Blade Kit, Gum NOTE * 564360 Blade Kit, PU NOTE * 56436 Blade Kit-Red Gum NOTE * = Optional, Not Included SCRUB SYSTE M - BOOST SKIRT ASSEMBLIES NOTE : One Hardware Kit is required per skirt assembly (two per machine). NOTE : Blade Kits include both left and right side deck blades (one per machine). NOTE 3: The design of this part was changed after February 03. If replacing this weldment on a machine built before march of 03 you will also need to order items 5 and 6. NOTE 4: This part is only used on machines built after February 03. Machines built before March 03 used a single strap that ran across the entire length of the blade, the part number for that strap is 56445. NOTE 5: The design of this part was changed after February 03. If replacing this weldment on a machine built before march of 03 you will also need to order items and. NOTE 6: This part is only used on machines built after February 03. Machines built before March 03 used a single strap that ran across the entire length of the blade, the part number for that strap is 56448. 6/0 5604589 - Focus II Rider 3
PARTS LIST /03 SCRUB SYSTEM - 8-34 DISK SKIRT ASSEMBLIES Left Skirt 8D 3 6 4 5 0 9 Left Skirt 34D 7 8 8 Right Skirt 8-34 4 7 3 5 6 4 Focus II Rider - 5604589 6/0
/03 PARTS LIST Kit Item Ref. No. Qty Description 5640 Left Skirt Assy-8D (items -6) K 8 Scr-Carriage SS /4-0 X.75 K 8 Nut- Wing Plastic Loc /4-0 3 5644 Skirt Bkt Weldt-Lt-8D NOTE 3 K 4 Blade-Skirt-8dD34D-Gum 5 564384 Strap Front 8D 34D NOTE 4 6 564386 Strap Rear 8D 34D NOTE 4 5646 Left Skirt Assy-34D (items 7-) K 7 9 Scr-Carriage SS /4-0 X.75 K 8 9 Nut- Wing Plastic Loc /4-0 9 5647 Skirt Bkt-Lt-34D Weldt NOTE 5 K 0 Blade-Skirt-8D34D-Gum 564385 Strap Front 34D Lt NOTE 6 564387 Strap Rear 34D Lt NOTE 6 SCRUB SYSTEM - 8-34 DISK SKIRT ASSEMBLIES 564 Right Skirt Assy-8-34D (R 6 7, 86) (items 3-8) K 3 8 Scr-Carriage SS /4-0 X.75 K 4 8 Nut- Wing Plastic Loc /4-0 5 5645 Skirt Bkt Weldt-Rt-8-34D NOTE 7 K 6 Blade-Skirt-8D34D-Gum 7 564384 Strap Front 8D 34D NOTE 4 8 564386 Strap Rear 8D 34D NOTE 4 Service Kits K 5649 Hardware Kit-Skirt NOTE K 564364 Skirt Kit-8D34D-Gum NOTE * 564366 Skirt Kit-8D34D-PU NOTE * 564368 Skirt Kit-8D34D-Red Gum NOTE * = Optional, Not Included NOTE : One Hardware Kit is required per skirt assembly (two per machine). NOTE : Blade Kits include both left and right side deck blades (one per machine). NOTE 3: The design of this part was changed after February 03. If replacing this weldment on a machine built before march of 03 you will also need to order items 5 and 6. NOTE 4: This part is only used on machines built after February 03. Machines built before March 03 used a single strap that ran across the entire length of the blade, the part number for that strap is 564. NOTE 5: The design of this part was changed after February 03. If replacing this weldment on a machine built before march of 03 you will also need to order items and. NOTE 6: This part is only used on machines built after February 03. Machines built before March 03 used a single strap that ran across the entire length of the blade, the part number for that strap is 5648. NOTE 7: The design of this part was changed after February 03. If replacing this weldment on a machine built before march of 03 you will also need to order items 7 and 8. 6/0 5604589 - Focus II Rider 5
PARTS LIST 7/05 SOLUTION SYSTEM 9 30 3 0 9 5 8 6 7 8 3 4 9 4 4 7 5 3 0 4 3 33 To Scrub Deck 4 3 5 6 8 7 8 6 3 6 Focus II Rider - 5604589 6/0
3/06 PARTS LIST SOLUTION SYSTEM Kit Item Ref. No. Qty Description K Barb K4 Wsh, Flt SAE #0 K, K4 3 4 Scr-Pan Phil 0-4 x.50 K 4 3 Scr-Pan Phil /4-0 x.6 K 5 Rubber Tip-Black K3 6 Grommet K3 7 Hosebarb, 90 Degree 8 564050 Tank-Solution 9 5648 Cover-Electrical K3 0 Tube-PVC.38 x.50 x 6.00 5645 Gasket-.5 X.50 X K, K 4 Clamp- Hose SAE # K 3 Cap, Pipe GHT Nylon K 4 Hose 7 K 5 Barb Elbow K 6 563596 Solution Filter K 7 Ball Valve K 8 Nipple, Hex 3/4-4 9 56463 Cap-Spindle 0 5660064 Solenoid Valve Assy (L) TSB-FC-05-03 K Clamp-Hose (Double) / O.D. 56603 Battery Box K 3 Tee, Special, 3/4 X 3/6 X /NPT K 4 Hose Clip 5 565044 Cap-Extra Vent TSB-FC-05-03 K 6 Hose, Solution (Flex) 7 56003585 Wsh-Flt.8 X.875 X.036 8 56409463 Clamp,.5 Hose Support K 9 Wsh Flt Rubber.65cv80l 30 5640097 3 Clamp P 3 560045 3 Scr Pan Phil /4-0 X.50 3 5600935 Scr Hex Loc Ss /4-0 X.5 33 56009064 Wsh Int Shprf /4 Service Kits K 56475 Hose Kit-Drain K 56476 Valve and Filter Kit K3 56477 Sight Gauge Kit K4 564349 Hardware Kit-Elec Cover 6/0 5604589 - Focus II Rider 7
PARTS LIST SQUEEGEE MOUNT SYSTEM 8 3 33 8 5 5 30 8 0 9 5 7 3 4 7 3 4 3 0 6 3 34 7 7 9 3 6 4 35 7 5 9 6 36 8 Focus II Rider - 5604589 6/0
PARTS LIST SQUEEGEE MOUNT SYSTEM Kit Item Ref. No. Qty Description 5645369 Spacer K4 Nut, Hex Nyl Loc SS /4-0 K4 3 Nut, Hex Nyl Loc SS 5/6-8 K4 4 Scr- Hex SS /4-0 X.00 K4 5 Scr- Hex SS 3/8-6 X.00 6 560090 Wsh-Flt SAE SS 3/8 K4 7 Wsh-Flt SAE SS 5/6 8 560095 Nut, Hex Nyl Loc 3/8-4 9 56605 Hose K4 0 Nut, Hex Nyl Loc SS 3/8-6 K, K4 4 Pin, Cotter Hair K Ring, Ret Ext Type E 0.38 Dia K4 3 Ring, Ret Ext Type E 0.50 Dia K4 4 Scr-Hex Thd To Hd SS 5/6-8 X 4.00 K 5 3 Pin-Clevis.375 X.5 K4 6 Wsh-Flt SS.33 X.00 X.060 K4 7 Pin-Clevis.38 X 3.75 8 5600903 Nut, Hex Jam 3/8-4 K4 9 Nut-Hex Jam SS 5/6-8 0 5660469 Rod End K4 6 Bearing, Flange 563888 Bushing.3x.44x.5 K4 3 Washer, Polyurethane 4 5638636 Bracket-Squeegee Pivot Weldt 5 5660460 Bar Weldment 6 56390849 Bracket-Squeegee Mount Weldt K4 7 Knob K 8 Pin K3 9 Wheel K 30 Roller 3 5646 Spring, Extension K 3 Spacer, Squeegee Cable 33 566047 Actuator- Motor 4V (M3) K 34 Cable Assembly 35 566044 Shaft 36 NA Squeegee Assembly (see appropriate Squeegee Assembly page) Service Kits K 56439 Cable Kit-Squeegee K3 5643 Roller Kit-Squeegee K4 564354 Hardware Kit-Squeegee Bracket [ ] = Not Shown 6/0 5604589 - Focus II Rider 9
PARTS LIST SQUEEGEE ASSY-8 INCH 4 6 3 7 9 8 3 6 3 8 5 FRONT 0 Item Ref. No. Qty Description 5660449 Squeegee Assembly (Includes Gum Rubber Blades) 560085 Nut, Hex Nyl Loc-Thin SS 5/6-8 5600938 Wsh-Flt SAE SS 5/6 3 5600330 3 Scr-Hex Thd To Hd SS 5/6-8 X.5 4 5600379 Scr, Thumb SS 5/6-8 X.5 5 560094 Nut-Hex Jam SS 5/6-8 6 56444 Button Plug-.5 7 563707 Nut Thumb Item Ref. No. Qty Description 8 5638734 Blade Kit-Squeegee-Gum 8 NOTE * 5638737 Blade Kit-Squeegee-PU 8 NOTE * 5638735 Blade Kit-Squeegee-Red Gum 8 NOTE 9 Squeegee-Casting 8 Inch NOTE 0 5638697 Clamp-Band 8 Inch Assembly 5660499 Bushing, Nylon 5660450 Wheel, 4.00 OD 3 5660489 Front Strap Weldment * = Optional, Not Included NOTE : All squeegee blade kits include both front and rear squeegee blades. NOTE : The squeegee casting is not available for sale separately. If you need to replace your squeegee casting please order a new Squeegee Assembly part number 5660449. 30 Focus II Rider - 5604589 6/0
PARTS LIST SQUEEGEE ASSY-34 INCH 6 FRONT 4 3 7 3 9 8 6 3 8 0 5 Item Ref. No. Qty Description 5660454 Squeegee Assembly (Includes Gum Rubber Blades) 560085 Nut, Hex Nyl Loc-Thin SS 5/6-8 5600938 Wsh-Flt SAE SS 5/6 3 5600330 3 Scr-Hex Thd To Hd SS 5/6-8 X.5 4 5600379 Scr, Thumb SS 5/6-8 X.5 5 560094 Nut-Hex Jam SS 5/6-8 6 56444 Button Plug-.5 7 563707 Nut Thumb Item Ref. No. Qty Description 8 5638738 Blade Kit-Squeegee-Gum 34 NOTE * 5638740 Blade Kit-Squeegee-PU 34 NOTE * 5638739 Blade Kit-Squeegee-Red Gum 34 NOTE 9 Squeegee-Casting 34 Inch NOTE 0 5638698 Clamp-Band 34 Inch Assembly 5660499 Bushing, Nylon 5660450 Wheel, 4.00 OD 3 5660495 Front Strap Weldment * = Optional, Not Included NOTE : All squeegee blade kits include both front and rear squeegee blades. NOTE : The squeegee casting is not available for sale separately. If you need to replace your squeegee casting please order a new Squeegee Assembly part number 5660454. 6/0 5604589 - Focus II Rider 3
PARTS LIST LADDER DIAGRAM- CB RED CIRCUIT BREAKER, 70A. RED YEL/ORN CIRCUIT BREAKER, 0 AMP CB BRN/VIO RED ON BOARD BATTERY CHARGER B+ (OPTIONAL) B- INTERLOCK 3 KEY SWITCH S GRA/ RED/VIO F FUSE, 50A. EMERGENCY SWITCH S4 RED WHT/BRN LP BATTERY PACK, 4 Vdc + BT - FLASHING WARNING BEACON OPTIONAL SEAT SWITCH S WHT/BRN BRN BRN/ RED B+ WHT/BRN WHT/BRN WHT/BRN BRN/VIO GRA/ J3- B+ J3-8 B+ J3-4 KEY SWITCH SEAT SWITCH J3-4 Y ELECTRIC BRAKE A WHEEL DRIVE CONTROLLER J-3 BAT CHARGER ON BOARD COMMUNICATION 3 K MOTION J3-6 RED/WHT PIN 6 - BRAKE - 3 4 GRY/ J3- VACUUM PIN 9 - STATUS CONTACTOR STATUS J3-7 ORN/BLU REV. ALARM J3-5 BLU/ CONTACTOR, VACUUM PIN 6 - REV. ALARM PIN 8 - MODE REVERSE J3-3 RED/BRN 3 K PIN 7 - REVERSE SPEED LIMIT J-4 /WHT PIN 8 - SPEED LIMIT 3 4 WHT/RED J3-3 BRUSH VIO PIN 3 - POT. LOW CONTACTOR CONTACTOR BRUSH GRY PIN 4 - POT. WIPER POT. HIGH J-6 YEL A MAIN MACHINE CONTROLLER R B L POT. LOW J-5 VIO C A YEL PIN 3 - HIGH VIO/ J3- SOLUTION SOLENOID DRIVE PEDAL SOLUTION SOLENOID VALVE SENSOR. WHEN NO CHARGER IS PRESENT INSTALL JUMPER BETWEEN PIN AND PIN 3. ADD RECTIFIER ASSEMBLY(5638965) TO CONTACTORS K AND K AS SHOWN ON DIAGRAM BRN RED/WHT ORN PIN 4 - BRAKE + PIN 5 - KSI B+ B- M RED/GRN - M M + M YEL/ MOTOR, WHEEL DRIVE B- 3 Focus II Rider - 5604589 6/0
/07 PARTS LIST LADDER DIAGRAM- Item Ref. No. Qty Description A# 5638498 User Interface Panel Kit NOTE # 5638499 User Interface Panel Kit NOTE 3 A 56434 Controller, Speed BT Battery F 56494 Fuse, 50 Amp (Standoff and Breaker Kit) CB 5645449 Circuit Breaker, 70 Amp (Traverse) CB 56507644 Circuit Breaker, 0 Amp (Key Switch) K 566083 Contactor 4v, 00 Amp (Vac) K 56479 Contactor 4v (Brush) L 5660064 Solenoid Valve Assy TSB-FC-05-03 LP 5646 Beacon, Warning (optional) M 5660050 Motor / Drive Wheel R Part of Foot Pedal 56455 S 56303553 Key Switch * 5630356 A/R Replacement Key Set S 7-8-00050 Switch, Seat S4 56493 Disconnect, Emergency (E-Stop Kit) Y 5660507 Brake, Electromagnetic (replacement part for 5660050 Motor / Drive Wheel) * 5638387 Kit-OBC Focus II Rider NOTE * = Optional, Not Included # = Revised or new since last update NOTE : The onboard battery charger 56544 has been replaced in production by 56383856. If you need to replace 56544 please order Onboard Charger Kit 5638387. NOTE : Used on all models except BOOST. NOTE 3: Used on BOOST models only. 6/0 5604589 - Focus II Rider 33
PARTS LIST LADDER DIAGRAM- B+ RED RED OPTIONAL - M M H - + HORN + DETERGENT PUMP ORN/RED GRN/ RED/YEL BLU/GRY K CONTACTOR, VACUUM WHT SQUEEGEE ACT(-) J-9 SQUEEGEE ACT(+) J-0 A MAIN MACHINE CONTROLLER B- J-8 J3-0 HORN + J3-9 HORN - J- + DETERGENT PUMP J-3 - DETERGENT PUMP POSITION J- POSITION J- DECK ACT (-) J-5 DECK ACT (+) J-4 BRUSH MOTOR SENSE J-0 VACUUM MOTOR SENSE J-9 B- J-8 B- J-7 B- J- B- J- B- J3- B /YEL MOTOR,SQUEEGE LIFT ACTUACTOR M3 A B A WHT/GRN /WHT C ORN/ B A BLU RED/VIO YEL/VIO YEL/ BRN/RED + + M4 M M - S5 S6 MOTOR,DECK LIFT ACTUACTOR M5 - B- WHT M MOTOR, VAC (OPTIONAL) M6 M MOTOR, VAC RED + M7 M - RED K RED CONTACTOR, BRUSH RED MOTOR, BRUSH LEFT DISK AND CYLINDRICAL M8 - M RED + MOTOR, BRUSH CENTER DISK AND BOOST M9 RED + M - MOTOR, BRUSH RIGHT DISK AND CYLINDERICAL 34 Focus II Rider - 5604589 6/0
/07 PARTS LIST LADDER DIAGRAM- Item Ref. No. Qty Description A# 5638498 User Interface Panel Kit NOTE # 5638499 User Interface Panel Kit NOTE H 56477 Horn/Backup Alarm K 566083 Contactor 4V, 00 Amp (Vac) K 56479 Contactor 4V (Brush) M 56354 Pump, Detergent (optional) M3 566047 Actuator, Motor 4V (Squeegee Lift) M4 56436 Lift Actuator Assembly (Deck Lift) M5 56478 Motor, Vac 4VDC (Vac Motor Kit) [ ] 5638059 Carbon Brush Set of (for Vac Motor) M6 56478 Motor, Vac 4VDC (optional) (Vac Motor Kit) [ ] 5638059 Carbon Brush Set of (for Vac Motor) M7 56434 Motor Gearbox Assy (disk) (8 & 34) (Motor Kit) [ ] 5660534 Carbon Brush Set of (for Disk Motor) M8 5639007 Motor 4VDC (BOOST) [ ] 56487 Carbon Brush Set of 4 (for 5639007) M9 56434 Motor Gearbox Assy (disk) (8 & 34) (Motor Kit) [ ] 5660534 Carbon Brush Set of (for Disk Motor) S5 Part of A S6 Part of A [ ] = Not Shown # = Revised or new since last update NOTE : Used on all models except BOOST. NOTE : Used on BOOST models only. 6/0 5604589 - Focus II Rider 35
PARTS LIST 5/04 LADDER DIAGRAM- [AFTER JUNE 04] CB RED CIRCUIT BREAKER, 70A. RED F FUSE, 50A. RED BATTERY PACK, 4 Vdc + BT - BRN/ A B ON BOARD BATTERY CHARGER (OPTIONAL) RED YEL/ORN CIRCUIT BREAKER, 0 AMP CB BRN/VIO BRN/VIO 3 BRN 3 FUSE INLINE, 3A EMERGENCY SWITCH F S4 GRA/ KEY SWITCH S WHT/BRN LP FLASHING WARNING BEACON OPTIONAL SEAT SWITCH S WHT/BRN BRN RED B+ WHT/BRN WHT/BRN WHT/BRN BRN/VIO GRA/ J3- B+ J3-8 B+ J3-4 KEY SWITCH SEAT SWITCH J3-4 Y ELECTRIC BRAKE A WHEEL DRIVE CONTROLLER J-3 BAT CHARGER ON BOARD COMMUNICATION 3 K MOTION J3-6 RED/WHT PIN 6 - BRAKE - 3 4 GRY/ J3- VACUUM STATUS J3-7 ORN/BLU PIN 9 - STATUS CONTACTOR REV. ALARM J3-5 BLU/ CONTACTOR, VACUUM PIN 6 - REV. ALARM PIN 8 - MODE REVERSE J3-3 RED/BRN 3 K PIN 7 - REVERSE SPEED LIMIT J-4 /WHT PIN 8 - SPEED LIMIT 3 4 WHT/RED J3-3 BRUSH VIO PIN 3 - POT. LOW CONTACTOR CONTACTOR BRUSH GRY PIN 4 - POT. WIPER POT. HIGH J-6 YEL A MAIN MACHINE CONTROLLER R B L POT. LOW J-5 VIO C A YEL PIN 3 - HIGH VIO/ J3- SOLUTION SOLENOID DRIVE PEDAL SOLUTION SOLENOID VALVE SENSOR. WHEN NO CHARGER IS PRESENT INSTALL JUMPER BETWEEN PIN AND PIN 3. ADD RECTIFIER ASSEMBLY(5638965) TO CONTACTORS K AND K AS SHOWN ON DIAGRAM BRN RED/WHT ORN PIN 4 - BRAKE + PIN 5 - KSI B+ B- M RED/GRN - M M + M YEL/ MOTOR, WHEEL DRIVE B- 36 Focus II Rider - 5604589 6/0
/07 PARTS LIST LADDER DIAGRAM- [AFTER JUNE 04] Item Ref. No. Qty Description A# 5638498 User Interface Panel Kit NOTE # 5638499 User Interface Panel Kit NOTE 3 A 56434 Controller, Speed BT Battery F 56494 Fuse, 50 Amp (Standoff and Breaker Kit) CB 5645449 Circuit Breaker, 70 Amp (Traverse) CB 56507644 Circuit Breaker, 0 Amp (Key Switch) K 566083 Contactor 4v, 00 Amp (Vac) K 56479 Contactor 4v (Brush) L 5660064 Solenoid Valve Assy TSB-FC-05-03 LP 5646 Beacon, Warning (optional) M 5660050 Motor / Drive Wheel R Part of Foot Pedal 56455 S 56303553 Key Switch * 5630356 A/R Replacement Key Set S 7-8-00050 Switch, Seat S4 56493 Disconnect, Emergency (E-Stop Kit) Y 5660507 Brake, Electromagnetic (replacement part for 5660050 Motor / Drive Wheel) * 5638387 Kit-OBC Focus II Rider NOTE * = Optional, Not Included # = Revised or new since last update NOTE : The onboard battery charger 56544 has been replaced in production by 56383856. If you need to replace 56544 please order Onboard Charger Kit 5638387. NOTE : Used on all models except BOOST. NOTE 3: Used on BOOST models only. 6/0 5604589 - Focus II Rider 37
PARTS LIST 5/04 LADDER DIAGRAM- [AFTER JUNE 04] B+ RED RED OPTIONAL - M M H - + HORN + DETERGENT PUMP ORN/RED GRN/ RED/YEL BLU/GRY K CONTACTOR, VACUUM WHT SQUEEGEE ACT(-) J-9 SQUEEGEE ACT(+) J-0 A MAIN MACHINE CONTROLLER B- J-8 J3-0 HORN + J3-9 HORN - J- + DETERGENT PUMP J-3 - DETERGENT PUMP POSITION J- POSITION J- DECK ACT (-) J-5 DECK ACT (+) J-4 BRUSH MOTOR SENSE J-0 VACUUM MOTOR SENSE J-9 B- J-8 B- J-7 B- J- B- J- B- J3- B /YEL MOTOR,SQUEEGE LIFT ACTUACTOR M3 A B A WHT/GRN /WHT C ORN/ B A BLU RED/VIO YEL/VIO YEL/ BRN/RED + + M4 M M - S5 S6 MOTOR,DECK LIFT ACTUACTOR M5 - B- WHT M MOTOR, VAC (OPTIONAL) M6 M MOTOR, VAC RED + M7 M - RED K RED CONTACTOR, BRUSH RED MOTOR, BRUSH LEFT DISK AND CYLINDRICAL M8 - M RED + MOTOR, BRUSH CENTER DISK AND BOOST M9 RED + M - MOTOR, BRUSH RIGHT DISK AND CYLINDERICAL 38 Focus II Rider - 5604589 6/0
/07 PARTS LIST LADDER DIAGRAM- [AFTER JUNE 04] Item Ref. No. Qty Description A# 5638498 User Interface Panel Kit NOTE # 5638499 User Interface Panel Kit NOTE H 56477 Horn/Backup Alarm K 566083 Contactor 4V, 00 Amp (Vac) K 56479 Contactor 4V (Brush) M 56354 Pump, Detergent (optional) M3 566047 Actuator, Motor 4V (Squeegee Lift) M4 56436 Lift Actuator Assembly (Deck Lift) M5 56478 Motor, Vac 4VDC (Vac Motor Kit) [ ] 5638059 Carbon Brush Set of (for Vac Motor) M6 56478 Motor, Vac 4VDC (optional) (Vac Motor Kit) [ ] 5638059 Carbon Brush Set of (for Vac Motor) M7 56434 Motor Gearbox Assy (disk) (8 & 34) (Motor Kit) [ ] 5660534 Carbon Brush Set of (for Disk Motor) M8 5639007 Motor 4VDC (BOOST) [ ] 56487 Carbon Brush Set of 4 (for 5639007) M9 56434 Motor Gearbox Assy (disk) (8 & 34) (Motor Kit) [ ] 5660534 Carbon Brush Set of (for Disk Motor) S5 Part of A S6 Part of A [ ] = Not Shown # = Revised or new since last update NOTE : Used on all models except BOOST. NOTE : Used on BOOST models only. 6/0 5604589 - Focus II Rider 39
PARTS LIST 7/05 OPTIONAL KITS & ACCESSORIES Item Ref. No. Qty Description Kits * 56397453 Kit-Battery Fill Indicator * 7-03-0449 Kit-Seat Armrests NOTE 4 * 5638388 Arm Rest Kit R/H + L/H NOTE 5 * 56453 Kit-Warning Beacon * 5660087 Kit-Vacuum Wand With Caddy * 5646 Kit-Seat Belt * 56445 Kit-Dual Vac Motor * 566057 Battery Watering Kit * 564088 Kit-On Board Chemical * 56446 Kit-Vacuum Sound Reduction * 5638387 Kit-OBC Focus II Rider 8 Squeegee Blade Kits 5638734 Blade Kit-Squeegee-Gum 8 NOTE * 5638737 Blade Kit-Squeegee-PU 8 NOTE * 5638735 Blade Kit-Squeegee-Red Gum 8 NOTE 34 Squeegee Blade Kits 5638738 Blade Kit-Squeegee-Gum 34 NOTE * 5638740 Blade Kit-Squeegee-PU 34 NOTE * 5638739 Blade Kit-Squeegee-Red Gum 34 NOTE Item Ref. No. Qty Description BOOST Pads (See Pad Selector Guide) * 99708 Pad-Maroon-4x8-0/Cs (Qty 0) * 30794A Velcro, Sided 4 x 8 * 99700 Pad, White, 4 x 8 (Qty 5) * 99700 Pad, Red, 4 x 8 (Qty 5) * 997006 Pad, Blue, 4 x 8 (Qty 5) * 997000 Pad, Black, 4 x 8 (Qty 5) * 99706 Pad, 3M Hi Pro, 4 x 8 (Qty 0) * 5638394 Pad, Grout, 4 x 8 (Qty 4) * 997008 BOOST Wet Screen 60 Grit (Qty 0) * 997009 BOOST Wet Screen 80 Grit (Qty 0) * 99700 BOOST Wet Screen 00 Grit (Qty 0) * 9970 BOOST Wet Screen 0 Grit (Qty 0) * = Optional, Not Included Disk Deck Blade Kits 564364 Skirt Kit-8D34D-Gum (Gum) NOTE * 564366 Skirt Kit-8D34D-PU (PU) NOTE * 564368 Skirt Kit-8D34D-Red Gum (Red Gum) NOTE 566048 Blade Front 8 Gum (Gum) * 56605 Blade Front 8 PU (PU) 566075 Blade Front 34 Gum (Gum) * 5660750 Blade Kit-Front 34 IN W/FAST (includes mounting rivets) * 56605 Blade Front 34 PU (PU) BOOST Deck Blade Kits 564359 Blade Kit-Gum NOTE 3 * 564360 Blade Kit-PU NOTE 3 * 56436 Blade Kit-Red Gum NOTE 3 Accessories * 5638357 Programmer-User * 5638357 Programmer Cable-Molex * 5604466 Literature Pack (manufactured before July 04) * 5604468 Literature Pack (manufactured after June 04) 8 Disk Scrub Brushes (See Brush Selector Guide) * 5644 Pad Driver * 5644 Soft Nylon * 5643 Poly * 5645 Lite Grit * 5646 Medium Grit * 5647 Heavy Grit 34 Disk Scrub Brushes (See Brush Selector Guide) * 56443 Pad Driver * 5649 Soft Nylon * 5648 Poly Brush * 56430 Lite Grit * 5643 Medium Grit * 5643 Heavy Grit NOTE : All squeegee blade kits include both front and rear squeegee blades. NOTE : All disk deck blade kits include all side skirt blades, does not include the front deck blade. NOTE 3: All BOOST deck blade kits include both left and right side deck blades. NOTE 4: Only for 8-69-000 (seat with steel seat pan). NOTE 5: Only for 5638387 (seat with plastic seat pan). 40 Focus II Rider - 5604589 6/0
PARTS LIST BRUSH SELECTOR GUIDE-DISK We provide brushes and pad holders that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications. Soft Nylon: Bristles are made from light-duty polypropylene for general scrubbing when you do not want to scratch or remove finish from the floor. Recommended for use in place of red pads. Poly: Lite Grit: Medium Grit: Heavy Grit: Polypropylene material for medium-duty scrubbing on concrete, terrazzo and vinyl floor tile. Recommended for use in place of green or blue pads. For light scrubbing when used wet; buffing or polishing when used dry on urethane coated, sealed concrete or other resilient hard surface floors. Recommended for use in place of red or white pads. For general purpose scrubbing of sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard floor surfaces. Recommended for use in place of green or blue pads. For aggresive, heavy-duty scrubbing or stripping of floors. Recommended for use in place of brown pads. 8 DECK BRUSHES 5644 - Pad Driver 5644 - Soft Nylon 5643 - Poly 5645 - Lite Grit 5646 - Medium Grit 5647 - Heavy Grit 34 DECK BRUSHES 56443 - Pad Driver 5649 - Soft Nylon 5648 - Poly 56430 - Lite Grit 5643 - Medium Grit 5643 - Heavy Grit DISC BRUSH APPLICATION GUIDE (SUGGESTION ONLY) Heavy Medium Lite Soft Application Grit Grit Grit Poly Nylon Stripping: Concrete X Terrazzo X Ceramic/Quarry tile X Vinyl tile X General Scrubbing: Concrete X X X X Terrazzo X X X Ceramic/Quarry tile X X X Marble X X X Vinyl tile X X X Raised-rubber tile X X X 6/0 5604589 - Focus II Rider 4
PARTS LIST 7/04 PAD SELECTOR GUIDE-BOOST We provide pads that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications. White: Grout Cleaning Pads: Red: Blue: Black: 3M Hi Pro: Maroon: For very light scrubbing on high gloss floor finishes where a red pad may be too aggressive. For scrubbing grouted tile floors, terrazzo, poured non-slip floors and other uneven floors. Aggressive but not abrasive. Green in color. Serged to secure the edges. Most popular daily cleaning and scrubbing pad for use on a wide varieties of floors. For heavy duty scrubbing prior to recoating. Removes dirt, spills and scuffs, leaving a clean surface ready for recoating. For conventional stripping with chemicals. For conventional stripping with chemicals. Unique open web construction allows stripping solution to flow through the pad to rinse out dirt and reduce loading for increased pad-to-floor contact and more efficient stripping. Prepares wood, vinyl tile, sheet vinyl, marble, terrazzo and concrete floors for refinishing. 8 BOOST DECK PADS 30794A - Velcro, Sided 99700 - White (Case of 5) 5638394 - Grout Cleaning Pads (Case of 4) 99700 - Red (Case of 5) 997006 - Blue (Case of 5) 997000 - Black (Case of 5) 99706-3M Hi Pro (Case of 0) 99708 - Maroon Surface Prep (Case of 0) 8 BOOST SANDING SCREENS 997008 - BOOST Wet Screen 60 Grit 997009 - BOOST Wet Screen 80 Grit 99700 - BOOST Wet Screen 00 Grit 9970 - BOOST Wet Screen 0 Grit 4 Focus II Rider - 5604589 6/0
7/04 PARTS LIST SQUEEGEE BLADE SELECTOR GUIDE Gum Rubber: Red Gum Rubber: Polyurethane: Provides superior wiping action on tile, terrazzo, and polished floors. Provides longest life on finished or unfinished concrete floors. Oil resistance provides superior life in applications with oily floors. SQUEEGEE BLADE APPLICATION GUIDE(SUGGESTION ONLY) Performance Traits Gum Rubber (Natural Rubber) Red Gum Rubber (Natural Rubber) Polyurethane/ Pentathane Tear Strength X X Abrasion Resistance X X Applications Oil Resistant Applications X Appearance Tan Red Translucent 6/0 5604589 - Focus II Rider 43
A Nilfisk Brand 9435 Winnetka Ave North Minneapolis, MN 55445 www.clarkeus.com Phone: 800-53-0367 Fax: 800-85-753 07 Nilfi sk, Inc.