Customer China s largest petroleum refinery and oil products producer Key reference & key technology benchmark in China Plant 10 Mio. T/a single unit capacity (1st. Phase) Greenfield plant with large scale petrochemical complex to follow Several mega projects in the pipeline in the next few years Project Partners Siemens SIAS Project Highlights 1st. major PCS 7 petrochemical reference on stream in China Break-though in large scale process industry projects Page 1 ID: 1697-E 06-2009
Plant location & other refinery & petrochemical projects in China 10 MTA Dushanzi Refinery & Petrochemical CNPC 10MTA Tianjin Refinery & Petrochemical SINOPEC 10 MTA Fushun Refinery & Petrochemical CNPC 12 MTA Huizhou Refinery CNOOC 10 MTA Qinzhou Refinery CNPC 10MTA Qsingdao Refinery SINOPEC 8MTA Fujian Refinery & Ethylene SINOPEC 8MTA Hainan Refinery SINOPEC Page 2 ID: 1697-E 06-2009
Tsingtao Petrochemical Complex: Process Plants overview Plant 1: Plant 2: Plant 3: Plant 4: Plant 5: Plant 6: Atmospheric & Vacuum Distill Fluid Catalytic Crack Delay Coke Hydro treat Catalytic Reform Diesel Hydro treat 10 T/Y 2.9 T/Y 2.5 T/Y 3 2 T/Y 1 5 T/Y 4.1 T/Y Plant 7: Plant 8: Plant 9: Plant 10: Plant 11: Plant 12: Kerosene Hydro treat Gas Fractionation MTBE Sulfur Recovery Hydrogen manufacture PP 0.6 T/Y 0.6 T/Y 0.12 T/Y 0.22 T/Y 30 KNm3/h 0.2 T/Y Power Plant: 2 x 60 MW Page 3 ID: 1697-E 06-2009
Scope of Project Order as Main Automation Vendor, overall engineering investment is about 1,6 Bio. Project includes 17 plants, utilities and assemblies, along with OSBL (Outside Battery Limit) Process Atmospheric and Vacuum Distillation Fluid Catalytic Crack Delayed Coke Hydro-treat, Diesel Hydro-treat Catalytic Reform Kerosene Hydro-treat Gas Fractionation MTBE Sulfur Recovery Desulfurization sweeten Solvent Regeneration Sour Water strip Hydrogen production Polypropylene Tanks etc. Page 4 ID: 1697-E 06-2009
MAV-Package Overall implementation Strategy Network Construction Hardware / Software architecture Engineering Management and Procedure Documents Functional Design Specifications Engineering Design, Configuration, Commissioning Integration and commissioning of third-party systems Operation and maintenance support services Page 5 ID: 1697-E 06-2009
Plantwide Integrated Automation Distributed Control System (DCS) Safety Instrument System (SIS) Gas Detection System (GDS) Asset Management System (AMS) Compressor Control System (CCS) Safety Barriers, Surge Protectors Closed Circuit Television (CCTV) Integration with third party communication link Page 6 ID: 1697-E 06-2009
Automation Scope of Supply Integrated Instrument and Automation System One CCR and 17 FCR 46 Controller (417H), 24000 (28000) I/O 18 Engineering Stations 10 pairs of redundant OS-Servers 61 Operation Clients with 13 double video cards 3 Schedule Operation Clients 22 Single Operation Stations 1 pairs of redundant Central Archive Server 1 Plant Information Management Server 1 Large Screen 15 CCTV stations Page 7 ID: 1697-E 06-2009
Benefits of MAV-Package Fit the requirement of large-scale petrochemical project execution Guarantee synchronization of multiple plants, utilities and assemblies Fulfill One (or Several) CCR with Several FCR structure Standardize FDS function design specification Coordinate and manage multiple local EPCs Guarantee the high project quality Guarantee project construction schedule Centralize operation management, Optimize overall factory resources Reduce life-cycle cost Page 8 ID: 1697-E 06-2009