Cast Iron Gear Pumps Standard and Low Noise series Reference: 200-P-991236-EN-01 Issue: 09.2016 1/56
Contents Page 1 General information... 5 1.1 External gear pumps components... 6 1.2 Technical data... 7 1.3 Pressure... 7 1.4 Suction... 8 1.5 General precaution... 8 1.6 Identifying the rotation direction... 9 1.7 Motor-pump coupling... 9 1.8 Non-standard symbols used in the text... 10 1.9 Calculating the specification of a gear pump... 10 1.10 Diagrams... 11 2 Overview standard types... 13 2.1 Standard configuration... 13 3 Single pump customised versions... 30 3.1 Single pump customised versions order example... 31 3.2 Single pump dimensions... 32 3.3 Shaft end code... 33 3.4 Front cover... 34 3.5 Cast iron body... 37 3.6 Back covers... 40 4 Multiple gear pumps... 43 4.1 Drive torque... 43 4.2 Tandem pumps dimensions + (standard version without shaft seal between the pumps)... 44 4.3 Tandem pumps dimensions + (standard version with shaft seal between the pumps)... 45 4.4 Tandem pumps dimensions +AP212 aluminium body (standard version without shaft seal between the pumps)... 46 4.5 Tandem pumps dimensions +AP212 aluminium body (standard version with shaft seal between the pumps)... 48 4.6 How to order tandem pumps (with or without shaft seal between the pumps)... 50 5 Circuits/valves option... 51 5.1 Load sensing circuits... 51 2/56
6 Rotation changing instructions... 53 7 Pumps seal kit NBR standard type... 54 8 Product identification plate... 55 9 Application form... 56 3/56
1 General information The product range of Bucher Hydraulics SpA includes single pumps 05-100-212-212HP-250HP-300-312HP (corresponding with the common group denominations: 05-1-2-2.5-3) and several combinations of double pumps, triple pumps, and so on, that can be assembled together according to versions of displacement, flanging, and auxiliary valves. External gear pumps are widely used in modern hydraulic systems due to their high performance, long service life and low purchase and maintenance costs. Here following we introduce you the new family range. Bucher Hydraulics has so achieved these results by constantly improving its design, control and manufacturing techniques inline with the latest technological developments, while simultaneously enhancing our Quality Control System which ensures that every single product offers the same high standards. 4/56
Maintaining all the basic AP212 project characteristics, the new series is improving the reliability of the complete product, strongly increasing the mechanical resistance of the pump body. This important feature, reached through the use of cast iron material and dedicated body shape, allows the life extension of the products improving working and maximum pressures, reaching very high performance limits. With this reliability performances it is possible to replace traditional aluminium pumps in applications where high working pressure in combination with high number of insertions and long life are requested. The new series pump is completed with front and rear cast iron covers: the mechanical strength of this product also allows to reduce noise and vibrations. Other internal components, such as balancing blocks and gears, are the same used in the AP212 series; this means that the new (unidirectional and reversible) is available in standard and low noise version. Due to their compatible interface, tandem or multiple pumps are manufacturable both with common or split inlet suction lines. 1.1 External gear pumps components 1 2 3 4 5 6 7 8 9 10 11 9 6 5 4 12 13 1. Retaining ring 2. Shaft seal 3. Front cover cast iron made 4. Balancing seals 5. Back up seals 6. Balancing blocks 7. Drive gear, standard or low noise type 8. Driven gear, standard or low noise type 9. Oil seal 10. Centering pins 11. Pump body, cast iron made 12. Back cover, cast iron made 13. Fixing screws and washers GEAR PUMPS TARGET HYDRAULIC CIRCUIT Fluid-borne noise Structural-borne noise Flow pulsation reduction Vibration reduction Airborne noise Pump low noise level 5/56
1.2 Technical data Operating fluid temperature range (mineral oil): Recommended fluids Features NBR HNBR FPM (VITON) -15 / +80 C (peak: -20 / +90 C) -15 / +100 C (peak: -20 / +110 C) -5 / +100 C (peak: -10 / +110 C) hydraulic mineral oil-based Viscosity range: Cleanliness: Recommended Permitted Permitted for starting recommended for operating pressure > 170 bar recommended for operating pressure < 170 bar 20-120 mm 2 /s (cst) up to 700 mm 2 /s (cst) 2000 mm 2 /s (cst) 21/18/15 ISO 4406 22/19/16 ISO 4406 Standard seals material (valves not included) NBR + HNBR standard ( ISO1629) Type Displacement cm 3 /rev Cu.In. P.R. LN Displacement cm 3 /rev Cu.In. P.R. P1 (continuous) Max. pressure** P2 (intermittent) P3 (peak) n min. P2 < 100 bar n min. 100<n< 180 bar n min. 180<n< P2 n max. bar psi bar psi bar psi rpm rpm rpm rpm 15 15.1.921 15.7.958 250 3630 280 4060 300 4350 500 750 1000 3500 19 19.2 1.172 19.8 1.208 250 3630 280 4060 300 4350 500 750 1000 3500 22 22.2 1.355 23 1.404 250 3630 270 3920 300 4350 500 750 1000 3000 26 26.2 1.599 27.1 1.654 250 3630 260 3770 280 4060 500 750 1000 2800 29 ( ) 28.9 1.764 29.9 1.825 220 3190 240 3480 250 3630 500 750 1000 2500 33 ( ) 33 2.014 34.1 2.081 200 2900 220 3190 240 3480 500 750 1000 2400 ( ) Displacements on request: please contact our Sales Department. In case of use as tandem pump max pressure must be limited, please contact our Sales Department. ** Max Pressure values referred to unidirectional pumps, standard and Low Noise type. Reversible versions -10% IMPORTANT!: Please consult Bucher Hydraulics if even one of the operating limits indicated in the table (temperature, pressure, rpm) is exceeded, as well as in the case of two or more maximum values at the same time, or for applications with particularly heavy-duty cycles 1.3 Pressure Pressure levels: P1 = continuous pressure P2 = intermittent pressure P3 = peak pressure p (bar) P3 P2 P1 The recommended oil speed in the pressure pipes is: v = 2 to 5 m/s 0.05 s max. 15 s t (s) 6/56
1.4 Suction The absolute suction pressure must be P in 0.75 bar (11 PSI); therefore, the following conditions must be avoided: - large height differences between pump and tank - long stretches of piping - special features such as: - bends - reductions in diameter - quick couplings - etc. It is also advisable to choose a filter of a suitable size to minimise any pressure drop and to take measures to prevent gradual clogging over time. (Example 1) In certain cases, the suction pressure can exceed 1 bar (14.3 PSI), or atmospheric pressure. Please contact our Sales Department, solution for P in 3.5 bar (50 PSI), are available. If in a particular application the P in pressure is higher than the recommended value, contact our Sales Office. The diameter of the suction pipe should ensure that the oil speed will fall within the range: v = 0.6-1.2 m/s. P out P in (Example 1) M (Example 2) P in P out M (Example 2) 1.5 General precaution In addition to the recommendations regarding fluids, filtration, coupling, etc., we suggest the following: - Always check the rotation direction of the pump's drive shaft; it must be compatible with the rotation direction of the pump itself. - Be particularly careful in cleaning and make sure, when connecting the suction and pressure piping, that no chips, rag threads, teflon tape, etc. get into the pump circulation system. - Check the tightness of the suction and pressure fittings, the correct positioning of the O-Ring, and make sure there is no dirt between the flange and the pump body. - The first pump start-up can be facilitated by manually filling the suction piping and the pump itself with oil. To facilitate air bleeding, start the pump with the circuit not pressurised. - To ensure the best heat distribution inside the tank, make sure the return pipe is not too close to the pump's suction piping. The pipings themselves should be below oil tank level to prevent the formation of foam. - Do not subject the pumps to operating conditions different from those indicated on section 1.2 ; for extreme operations, always contact our Technical Department. - Never use fluids different from those indicated in section 1.2 and do not use fluids incompatible with the pump seals (i.e. HNBR) - In the event of pump painting, do not use solvents or paints that are incompatible with the material of the seals. Do not bake paint with excessively high temperatures. Do not paint over the product identification plate. 1.5.1 Directives and standards - Atex: Attention: The equipment and protective systems of this catalogue ARE NOT intended for use in potentially explosive atmospheres. Ref: Directive 99/92/EC and Directive 2014/34/UE - ISO 9001:2008 / ISO 14001:2004 Bucher Hydraulics S.p.A. is certified for research, development and production of directional control valves, power units, gear pumps and motors, electro pumps, cartridge valves and integrated manifolds for hydraulic applications. 7/56
1.6 Identifying the rotation direction The rotation direction of a gear pump is identified by looking at the pump from the front and with the drive gear turned upwards (see figures below). Pumps with clockwise rotation (D) have a drive gear which turns clockwise, with the suction port on the left and the pressure port on the right. Pumps with counterclockwise rotation (S) have a drive gear which turns counterclockwise, with the suction port on the right and the pressure port on the left. The figure also shows the pressure flow inside the pumps as the oil is transferred from the suction port to the pressure port. As regards reversible pumps (R), the ports are alternatively for suction and pressure. Pumps with a unidirectional rotation (D or S) have the denomination AP. Pumps with reversible rotation have the denomination APR. Pumps with Low Noise components have the denomination LN. Suction Pressure Pressure Suction Pressure Pressure Suction Suction Right-hand rotation D Left-hand rotation S Reversible rotation R 1.7 Motor-pump coupling Absolutely no radial or axial forces should be transmitted to the drive shaft in the motor-pump coupling. Such forces cause rapid and irregular wear on the balancing surface of the bushings and gear support, with a consequent worsening in pump performance. The coupling joint must be able to absorb any discrepancies in the coaxial alignment of the motor-pump shafts without placing any load on the pump shaft. In the couplings between splined shafts, the connecting sleeve must be free to move along its axis. The length of the sleeve must be sufficient to cover the splined sections of the motor-pump shafts completely in any position. A clearance between shaft ends it is necessary. Make sure that the splined coupling is suitably lubricated to protect it against rapid deterioration. If there are radial and/or axial loads on the drive shaft, such as when it is driven by a V-belt and pulley or pair of gear wheels, it should be fitted with a front cover with supporting bearings. (See examples in section 3.4.3 ) Depending on the pump model concerned, these supports can replace the front cover of the pump or can be fitted in addition to and over the front cover. 8/56
1.8 Non-standard symbols used in the text Check nut Hexagonal-head screw ( TE screw) O-Ring Lock washer Socket head screw (TCE screw) Woodruff key 4 11 Dynamometric spanners Gear pump standard configuration: materials indication Square key 1.9 Calculating the specification of a gear pump The following parameters are defined: Vc = (cm 3 /rev) pump displacement; n = (rev/min) no. of rpms of the drive shaft; Q = (l/min) flow rate; p = (bar) operating pressure; T = (Nm) drive torque; N = (kw) Absorbed power; p Vc Q T n M N (T, n) v = (%) volumetric efficiency; m = (%) mechanical efficiency; t = (%) total efficiency Q = Vc n 100000 η v T = 1.59 N = p Vc η m Q p 6 η t Example /15 Vc= 15.1 cm 3 /r n= 1500 r/min p=200 bar η v = 94% η m = 90% η t = 84.6% Q = 15.1 1500 100000 94= 21.29 l/min. T = 1.59 200 15.1 90 = 53.35 Nm N = 21.29 200 6 84.6 = 8.39 kw 9/56
1.10 Diagrams Oil viscosity: 37 mm 2 /s Oil temperature: 40 C 80 70 60 50 /26 p=20bar /26 p=200bar /22 p=20bar /22 p=200bar /19 p=20bar /19 p=200bar /15 p=20bar /15 p=200bar Q [l/min] 40 30 20 10 0 0 1000 2000 3000 4000 n [r/min] P [KW] 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 /15 92 Δp=270 bar 88 Δp=250 bar 84 80 76 Δp=270 bar 72 Δp=250 bar 68 Δp=200 bar 64 Δp=200 bar Δp=150 bar Δp=150 bar Δp=100 bar Δp=100 bar Δp=50 bar Δp=50 bar 60 56 52 48 44 40 36 32 28 24 20 16 12 8 4 0 0 0 500 1000 1500 2000 2500 3000 3500 n [r/min] - - - - - - - M [Nm] P [KW] /19 Δp=220 bar 20 80 19 Δp=220 bar 76 Δp=200 bar 18 72 17 Δp=200 bar 68 16 64 15 60 14 Δp=150 bar 56 13 Δp=150 bar 52 12 48 11 44 10 40 Δp=100 bar 9 Δp=100 bar 36 8 32 7 28 6 Δp=50 bar 24 5 Δp=50 bar 20 4 16 3 12 2 8 1 4 0 0 500 1000 1500 2000 2500 0 3000 n [r/min] - - - - - - - M [Nm] 10/56
/22 /26 P [KW] 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Δp=220 bar 92 Δp=220 bar 88 Δp=200 bar 84 Δp=200 bar 80 76 72 68 Δp=150 bar 64 Δp=150 bar 60 56 52 48 Δp=100 bar 44 Δp=100 bar 40 36 32 28 Δp=50 bar 24 Δp=50 bar 20 16 12 8 4 0 0 500 1000 1500 2000 2500 0 3000 n [r/min] - - - - - - - M [Nm] P [KW] Δp=200 bar 25 100 24 23 22 21 20 19 18 17 16 15 14 13 12 Δp=200 bar Δp=150 bar Δp=150 bar Δp=100 bar Δp=100 bar 11 10 9 8 Δp=50 bar 7 Δp=50 bar 6 5 4 3 2 1 96 92 88 84 80 76 72 68 64 60 56 52 48 44 40 36 32 28 24 20 16 12 8 4 0 0 0 500 1000 1500 2000 2500 3000 n [r/min] - - - - - - - M [Nm] 11/56
2 Overview standard types This pumps configuration are considered as standard. 218 818 225 227 235 245 237 247 887S 880 887S-NPTF 880-NPTF 287S-B 280-B 287S-SAEB Example European 4 bolt 2 European rectangular (Ø 36.5 mm - 1.44 ) Tapered 1 shaft 1:8 1:8 8 218 In the next pages, front, rear cover, and seals materials are listed for each pump series. For ordering purposes, it is enough to outline the complete pump description (for example: /15 D 218). In case of a different configuration request (or a combination of different features, such as port threads, front flange materials, etc.), the description configurator shown in section 3.1 can be easily used. 2.1 Standard configuration Port type Front cover type (cast iron made) Drive shaft European 4 bolts flanged 2 European rectangular (Ø 36.5 mm - 1.44 ) 1 Tapered shaft 1:8 1:8 8 German 4 bolts flanged 2 German rectangular (Ø 80 mm - 3.15 inches) 2 Tapered shaft 1:5 1:5 5 BSPP Threaded ports 8 Through 2 bolts (Ø 50 mm - 1.97 ) 3 9 Teeth external spline B17X14 DIN5482 7 SAE Threaded ports 8 Through 2 bolts (Ø 50 mm - 1.97 ) 4 9 teeth external spline SAE J 498-9T 16/32 DP 7S NPTF Threaded ports 8 SAE-A 2 bolts (Ø 82.55 mm - 3.25 inches) 8 Straight keyed Ø 15,85 mm - 0.62 inches 0 SAE-B 2 bolts (Ø 101,6 mm - 4 inches) 8 12/56
Serie page Serie page Serie page 218 14 818 15 225 16 227 17 235-245 18 19 237-247 20 21 887S 22 880 23 887S-NPTF 24 880-NPTF 25 287S-B 26 280-B 27 287S-SAEB 28 13/56
AP APR ED Serie 218 A Ø16 DIN6888.63 DIA - Code 200661200030 71.5 2.81 32.5 1.28 15.9.63 96 3.78 B 40 1.58 14 28 12.55 1.1.47 M12x1,5 Ø36.5 f8 1.436-1.434 DIA 112 4.41" 91 3.58" 115 4.53" Ø 8.5.33 F d D 5.20 12.47 ø16.65.66 DIA Taper 1:8 19 Nm 60 +10-0 Reversible pump ED - External Drain Body, front and back covers cast iron made 9.4.37 3.2 h8.126 -.125 15.9.63 Shaft max torque: see section 3.3 Tightening torque: see section 3.5-3.6 1/4 BSP Depth 13 Type Displacement cm 3 /rev Dimensions Suction Pressure A B d D F d D F LN mm inch mm inch mm inch mm inch mm mm inch mm inch mm 15 15.1 15.7 105.6 4.16 57.3 2.26 13.5.53 30 1.18 M6X1 19 19.2 19.8 111.6 4.39 60.3 2.37 22 22.2 23 116.6 4.59 62.55 2.46 26 26.2 27.1 122.1 4.81 65.55 2.58 19.75 40 1.58 M8X 1.25 19.75 40 1.58 M8X 1.25 29 28.9 1.764 33 33 2.014 Displacements on request: please contact our Sales Department Clockwise rotation: D Counter-clockwise rotation: S Reversible pump External Drain Standard Low Noise Standard Low Noise Standard Low Noise /15 D 218 /15LN D 218 /15 S 218 /15LN S 218 APR212HP/15 ED 218 APR212HP/15LN ED 218 /19 D 218 /19LN D 218 /19 S 218 /19LN S 218 APR212HP/19 ED 218 APR212HP/19LN ED 218 /22 D 218 /22LN D 218 /22 S 218 /22LN S 218 APR212HP/22 ED 218 APR212HP/22LN ED 218 /26 D 218 /26LN D 218 /26 S 218 /26LN S 218 APR212HP/26 ED 218 APR212HP/26LN ED 218 For reversible pumps alternative inlet and outlet ports have the same sizes as per inlet unidirectional rotation. 14/56
AP APR ED Serie 818 71.5 2.81 32.5 1.28" 96 3.78" 15.9 A B 14.55 40 1.58" 28 12 1.1".47" M12x1,5 ø 36.5 f8 1.436-1.434 Ø16 DIN6888.63 DIA - Code 200661200030 112 4.41" 91 3.58" 115 4.53" Ø8.5.33" G Inlet - Outlet 5.20" 12.47" ø16.65.66 DIA Taper 1:8 19 Nm 60 +10-0 Reversible pump ED - External Drain Body, front and back covers cast iron made 3.2 h8.126 -.125 15.9.63 Shaft max torque: see section 3.3 Tightening torque: see section 3.5-3.6 9.4.37 1/4 BSP Depth 13 Type Displacement cm 3 /rev Dimensions Suction Pressure A B G G LN mm inch mm inch BSPP BSPP 15 15.1 15.7 105.6 4.16 57.3 2.26 1/2 3/8 19 19.2 19.8 111.6 4.39 60.3 2.37 22 22.2 23 116.6 4.59 62.55 2.46 3/4 1/2 26 26.2 27.1 122.1 4.81 65.55 2.58 29 28.9 1.764 33 33 2.014 Displacements on request: please contact our Sales Department Clockwise rotation: D Counter-clockwise rotation: S Reversible pump External Drain Standard Low Noise Standard Low Noise Standard Low Noise /15 D 818 /15LN D 818 /15 S 818 /15LN S 818 APR212HP/15 ED 818 APR212HP/15LN ED 818 /19 D 818 /19LN D 818 /19 S 818 /19LN S 818 APR212HP/19 ED 818 APR212HP/19LN ED 818 /22 D 818 /22LN D 818 /22 S 818 /22LN S 818 APR212HP/22 ED 818 APR212HP/22LN ED 818 /26 D 818 /26LN D 818 /26 S 818 /26LN S 818 APR212HP/26 ED 818 APR212HP/26LN ED 818 For reversible pumps alternative inlet and outlet ports have the same sizes as per inlet unidirectional rotation. 15/56
AP APR ED Serie 225 72 2.83 A B 37.7 1.48 13 24.7.51".97 Ø16 DIN6888.63 DIA - Code 200661200030 112 4.41" 91 3.58" 100 3.94 34.5 1.36 15.9.63 Ø9 F M12X1.5 ø 80 e8 3.147-3.145. DIA.354 120 4.72" ø 17 d 7.2.67 DIA.28 D 7.77.31" 19 Nm60 +10-0 Reversible pump ED - External Drain Body, front and back covers cast iron made 9.5.37 3 h8.118 -.117 Shaft max torque: see section 3.3 Tightening torque: see section 3.5-3.6 M12X1.5 Depth 13 Type Displacement cm 3 /rev Dimensions Suction Pressure A B d D F d D F LN mm inch mm inch mm inch mm inch mm mm inch mm inch mm 15 15.1 15.7 106.6 4.20 58.3 2.30 19 19.2 19.8 112.6 4.43 61.3 2.41 22 22.2 23 117.1 4.61 63.55 2.50 20.79 40 1.58 M6X1 15.59 35 1.38 M6X1 26 26.2 27.1 123.1 4.85 66.55 2.62 29 28.9 1.764 33 33 2.014 Displacements on request: please contact our Sales Department Clockwise rotation: D Counter-clockwise rotation: S Reversible pump External Drain Standard Low Noise Standard Low Noise Standard Low Noise /15 D 225 /15LN D 225 /15 S 225 /15LN S 225 APR212HP/15 ED 225 APR212HP/15LN ED 225 /19 D 225 /19LN D 225 /19 S 225 /19LN S 225 APR212HP/19 ED 225 APR212HP/19LN ED 225 /22 D 225 /22LN D 225 /22 S 225 /22LN S 225 APR212HP/22 ED 225 APR212HP/22LN ED 225 /26 D 225 /26LN D 225 /26 S 225 /26LN S 225 APR212HP/26 ED 225 /26LN ED 225 For reversible pumps alternative inlet and outlet ports have the same sizes as per inlet unidirectional rotation. 16/56
AP APR ED Serie 227 A 72 2.83 34.5 1.36 100 3.94 15.9 F B 13.51" 23.5.92 16 ø 16.5 h11 16.5.645 -.65 DIA ø 80 e8 3.147-3145 112 4.41" 91 3.58" 120 4.72" Ø9.354 DIA d D 7.2.28 B 17X14 DIN 5482 Reversible pump ED - External Drain Body, front and back covers cast iron made Shaft max torque: see section 3.3 Tightening torque: see section 3.5-3.6 M12X1.5 Depth 13 Type Displacement cm 3 /rev Dimensions Suction Pressure A B d D F d D F LN mm inch mm inch mm inch mm inch mm mm inch mm inch mm 15 15.1 15.7 106.6 4.20 58.3 2.30 19 19.2 19.8 112.6 4.43 61.3 2.41 22 22.2 23 117.1 4.61 63.55 2.50 20.79 40 1.58 M6X1 15.59 35 1.38 M6X1 26 26.2 27.1 123.1 4.85 66.55 2.62 29 28.9 1.764 33 33 2.014 Displacements on request: please contact our Sales Department Clockwise rotation: D Counter-clockwise rotation: S Reversible pump External Drain Standard Low Noise Standard Low Noise Standard Low Noise /15 D 227 /15LN D 227 /15 S 227 /15LN S 227 APR212HP/15 ED 227 APR212HP/15LN ED 227 /19 D 227 /19LN D 227 /19 S 227 /19LN S 227 APR212HP/19 ED 227 APR212HP/19LN ED 227 /22 D 227 /22LN D 227 /22 S 227 /22LN S 227 APR212HP/22 ED 227 APR212HP/22LN ED 227 /26 D 227 /26LN D 227 /26 S 227 /26LN S 227 APR212HP/26 ED 227 APR212HP/26LN ED 227 For reversible pumps alternative inlet and outlet ports have the same sizes as per inlet unidirectional rotation. 17/56
AP APR ED Serie 235 60.4 2.38" 14.3.563 60 2.36 F 15.9.63 A B 17.2.68" 40.5 1.59 27.5 1.08 M 12x1,5 Ø16 DIN6888.63 DIA - Code 200661200030 112 4.41" ø 50 f8 1.967-1.966 DIA 108 4.25" X Ø 10.6.42" DIA d 7.2.28 D 10.4.413 X ø17.67 DIA Taper 1:5 9.5.37 19 Nm60 +10-0 3 h8.118 -.117 Reversible pump ED - External Drain Body, front and back covers cast iron made Shaft max torque: see section 3.3 Tightening torque: see section 3.5-3.6 17 M10x1.5 DIN931 M12X1.5 Depth 13 Type Displacement cm 3 /rev Dimensions Suction Pressure A B d D F d D F LN mm inch mm inch mm inch mm inch mm mm inch mm inch mm 15 15.1 15.7 103.8 4.09 55.5 2.19 19 19.2 19.8 109.8 4.32 58.5 2.30 22 22.2 23 114.3 4.5 60.75 2.39 20.79 40 1.58 M6X1 15.59 35 1.38 M6X1 26 26.2 27.1 120.3 4.74 63.75 2.51 29 28.9 1.764 33 33 2.014 Displacements on request: please contact our Sales Department Clockwise rotation: D Counter-clockwise rotation: S Reversible pump External Drain Standard Low Noise Standard Low Noise Standard Low Noise /15 D 235 /15LN D 235 /15 S 235 /15LN S 235 APR212HP/15 ED 235 APR212HP/15LN ED 235 /19 D 235 /19LN D 235 /19 S 235 /19LN S 235 APR212HP/19 ED 235 APR212HP/19LN ED 235 /22 D 235 /22LN D 235 /22 S 235 /22LN S 235 APR212HP/22 ED 235 APR212HP/22LN ED 235 /26 D 235 /22LN D 235 /26 S 235 /26LN S 235 APR212HP/26 ED 235 APR212HP/26LN ED 235 For reversible pumps alternative inlet and outlet ports have the same sizes as per inlet unidirectional rotation. 18/56
AP APR ED Serie 245 60.4 2.38" 14.3.563 60 2.36 F 15.9.63 A B 17.2.68" 40.5 1.59 27.5 1.08 M 12x1,5 Ø16 DIN6888.63 DIA - Code 200661200030 112 X 4.41" ø 50 f8 1.967-1.966 DIA 108 4.25" Ø10.6 d 7.2.28 D 10.4.413 X ø17.67 DIA Taper 1:5 9.5.37 19 Nm60 +10-0 3 h8.118 -.117 Reversible pump ED - External Drain Body, front and back covers cast iron made Shaft max torque: see section 3.3 Tightening torque: see section 3.5-3.6 17 M10x1.5 DIN931 M12X1.5 Depth 13 Type Displacement cm 3 /rev Dimensions Suction Pressure A B d D F d D F LN mm inch mm inch mm inch mm inch mm mm inch mm inch mm 15 15.1 15.7 103.8 4.09 55.5 2.19 19 19.2 19.8 109.8 4.32 58.5 2.30 22 22.2 23 114.3 4.5 60.75 2.39 20.79 40 1.58 M6X1 15.59 35 1.38 M6X1 26 26.2 27.1 120.3 4.74 63.75 2.51 29 28.9 1.764 33 33 2.014 Displacements on request: please contact our Sales Department Clockwise rotation: D Counter-clockwise rotation: S Reversible pump External Drain Standard Low Noise Standard Low Noise Standard Low Noise /15 D 245 /15LN D 245 /15 S 245 /15LN S 245 APR212HP/15 ED 245 APR212HP/15LN ED 245 /19 D 245 /19LN D 245 /19 S 245 /19LN S 245 APR212HP/19 ED 245 APR212HP/19LN ED 245 /22 D 245 /22LN D 245 /22 S 245 /22LN S 245 APR212HP/22 ED 245 APR212HP/22LN ED 245 /26 D 245 /26LN D 245 /26 S 245 /26LN S 245 APR212HP/26 ED 245 APR212HP/26LN ED 245 For reversible pumps alternative inlet and outlet ports have the same sizes as per inlet unidirectional rotation. 19/56
AP APR ED Serie 237 A 26.3 1.03 60.4 2.38 14.3.563 60 2.36 F 15.9.63" B 17.2.68" 16.62" Ø16.3 h11.64" DIA ø50 f8 1.967-1.966 DIA 108 4.25" 112 4.41 X B 17x14 DIN 5482 Ø10.6 d 7.2 82.4.42" DIA D.28" 3.24" X Reversible pump ED - External Drain Body, front and back covers cast iron made Shaft max torque: see section 3.3 Tightening torque: see section 3.5-3.6 17 M10x1.5 DIN931 M12X1.5 Depth 13 Type Displacement cm 3 /rev Dimensions Suction Pressure A B d D F d D F LN mm inch mm inch mm inch mm inch mm mm inch mm inch mm 15 15.1 15.7 103.8 4.09 55.5 2.19 19 19.2 19.8 109.8 4.32 58.5 2.30 22 22.2 23 114.3 4.5 60.75 2.39 20.79 40 1.58 M6X1 15.59 35 1.38 M6X1 26 26.2 27.1 120.3 4.74 63.75 2.51 29 28.9 1.764 33 33 2.014 Displacements on request: please contact our Sales Department Clockwise rotation: D Counter-clockwise rotation: S Reversible pump External Drain Standard Low Noise Standard Low Noise Standard Low Noise /15 D 237 /15LN D 237 /15 S 237 /15LN S 237 APR212HP/15 ED 237 APR212HP/15LN ED 237 /19 D 237 /19LN D 237 /19 S 237 /19LN S 237 APR212HP/19 ED 237 APR212HP/19LN ED 237 /22 D 237 /22LN D 237 /22 S 237 /22LN S 237 APR212HP/22 ED 237 APR212HP/22LN ED 237 /26 D 237 /26LN D 237 /26 S 237 /26LN S 237 APR212HP/26 ED 237 APR212HP/26LN ED 237 For reversible pumps alternative inlet and outlet ports have the same sizes as per inlet unidirectional rotation. 20/56
AP APR ED Serie 247 A 26.3 1.03 60.4 2.38 14.3.563 60 2.36 F 15.9.63" B 17.2.68 16.62" Ø16.3 h11.64" DIA ø50 f8 1.967-1.966 DIA 108 4.25" X 112 4.41 B 17x14 DIN 5482 Ø10.6 d 7.2 82.4.42" DIA D.28" 3.24" X Reversible pump ED - External Drain Body, front and back covers cast iron made Shaft max torque: see section 3.3 Tightening torque: see section 3.5-3.6 17 M10x1.5 DIN931 M12X1.5 Depth 13 Type Displacement cm 3 /rev Dimensions Suction Pressure A B d D F d D F LN mm inch mm inch mm inch mm inch mm mm inch mm inch mm 15 15.1 15.7 103.8 4.09 55.5 2.19 19 19.2 19.8 109.8 4.32 58.5 2.30 22 22.2 23 114.3 4.5 60.75 2.39 20.79 40 1.58 M6X1 15.59 35 1.38 M6X1 26 26.2 27.1 120.3 4.74 63.75 2.51 29 28.9 1.764 33 33 2.014 Displacements on request: please contact our Sales Department Clockwise rotation: D Counter-clockwise rotation: S Reversible pump External Drain Standard Low Noise Standard Low Noise Standard Low Noise /15 D 247 /15LN D 247 /15 S 247 /15LN S 247 APR212HP/15 ED 247 APR212HP/15LN ED 247 /19 D 247 /19LN D 247 /19 S 247 /19LN S 247 APR212HP/19 ED 247 APR212HP/19LN ED 247 /22 D 247 /22LN D 247 /22 S 247 /22LN S 247 APR212HP/22 ED 247 APR212HP/22LN ED 247 /26 D 247 /26LN D 247 /26 S 247 /26LN S 247 APR212HP/26 ED 247 APR212HP/26LN ED 247 For reversible pumps alternative inlet and outlet ports have the same sizes as per inlet unidirectional rotation. 21/56
AP APR ED Serie 887S A 106.4 4.2 11.43" 117.4 4.62" 15.9.63" B 12.47" 31.7 1.25" 18.71" 15.456-0.127 0 0 ø 82.55-0.05 3.25-3.248 DIA 130.5 5.14" G 6.4 Inlet - Outlet.25" SAE J 498-9T 16/32 DP FLAT ROOT SIDE FIT CLASS 1 FIT 82.4 3.24" 112 4.41" Reversible pump ED - External Drain Body, front and back covers cast iron made Shaft max torque: see section 3.3 Tightening torque: see section 3.5-3.6 7/16 20UNF Depth 13 82.4 3.24" Type Displacement cm 3 /rev Dimensions Suction Pressure A B G G LN mm inch mm inch UNF-2B UNF-2B 15 15.1 15.7 104.5 4.11 56.3 2.22 19 19.2 19.8 110.5 4.35 59.3 2.33 22 22.2 23 115 4.52 61.55 2.42 26 26.2 27.1 121 4.76 64.55 2.54 29 28.9 1.764 33 33 2.014 1-1/16 12 (SAE12) Displacements on request: please contact our Sales Department 7/8 14 (SAE10) Clockwise rotation: D Counter-clockwise rotation: S Reversible pump External Drain Standard Low Noise Standard Low Noise Standard Low Noise /4.5 D 887S /19 D 887S /22 D 887S /26 D 887S /4.5LN D 887S /19LN D 887S /22LN D 887S /26LN D 887S /4.5 S 887S /19 S 887S /22 S 887S /26 S 887S /4.5LN S 887S /19LN S 887S /22LN S 887S /26LN S 887S For reversible pumps alternative inlet and outlet ports have the same sizes as per inlet unidirectional rotation. APR212HP/4.5 ED 887S APR212HP/19 ED 887S APR212HP/22 ED 887S APR212HP/26 ED 887S APR212HP/4.5LN ED 887S APR212HP/19LN ED 887S APR212HP/22LN ED 887S APR212HP/26LN ED 887S 22/56
AP APR ED Serie 880 106.4 4.2" A B 12 31.7.47" 1.25" 4X18 DIN6885.157-x.708 11.43" 117.4 4.62" 15.9.63" 0 ø 82.55-0.05 3.25-3.248 DIA 130.5 5.14" G Inlet - Outlet 6.4.25" 82.4 3.24" 112 4.41" Reversible pump ED - External Drain Body, front and back covers cast iron made Shaft max torque: see section 3.3 Tightening torque: see section 3.5-3.6 17.7-0.2 0.7 -.69 0 ø 15.875-0.025.625 -.624 4 0-0.03.158 -.156 1/4-28 UNF 7/16 20UNF Depth 13 82.4 3.24" Type Displacement cm 3 /rev Dimensions Suction Pressure A B G G LN mm inch mm inch UNF-2B UNF-2B 15 15.1 15.7 104.5 4.11 56.3 2.22 19 19.2 19.8 110.5 4.35 59.3 2.33 22 22.2 23 115 4.52 61.55 2.42 26 26.2 27.1 121 4.76 64.55 2.54 29 28.9 1.764 33 33 2.014 1-1/16 12 (SAE12) Displacements on request: please contact our Sales Department 7/8 14 (SAE10) Clockwise rotation: D Counter-clockwise rotation: S Reversible pump External Drain Standard Low Noise Standard Low Noise Standard Low Noise /15 D 880 /19 D 880 /22 D 880 /26 D 880 /15LN D 880 /19LN D 880 /22LN D 880 /26LN D 880 /15 S 880 /19 S 880 /22 S 880 /26 S 880 /15LN S 880 /19LN S 880 /22LN S 880 /26LN S 880 For reversible pumps alternative inlet and outlet ports have the same sizes as per inlet unidirectional rotation. APR212HP/15 ED 880 APR212HP/19 ED 880 APR212HP/22 ED 880 APR212HP/26 ED 880 APR212HP/15LN ED 880 APR212HP/19LN ED 880 APR212HP/22LN ED 880 APR212HP/26LN ED 880 23/56
AP APR ED Serie 887S-NPTF A 106.4 4.2" 11.43" 117.4 4.62" 15.9 B 12.47 31.7 1.25" 18.71" 15.456-0.127 0 0 ø 82.55-0.05 3.25-3.248 DIA 130.5 5.14" G Inlet - Outlet 6.4.25" SAE J 498-9T 16/32 DP FLAT ROOT SIDE FIT CLASS 1 FIT 82.4 3.24" 112 4.41" Reversible pump ED - External Drain Body, front and back covers cast iron made Shaft max torque: see section 3.3 Tightening torque: see section 3.5-3.6 7/16 20UNF Depth 13 82.4 3.24" Type Displacement cm 3 /rev Dimensions Suction Pressure A B G G LN mm inch mm inch NPTF NPTF 15 15.1 15.7 104.5 4.11 56.3 2.22 19 19.2 19.8 110.5 4.35 59.3 2.33 22 22.2 23 115 4.52 61.55 2.42 26 26.2 27.1 121 4.76 64.55 2.54 29 28.9 1.764 33 33 2.014 3/4 1/2 Displacements on request: please contact our Sales Department Clockwise rotation: D Counter-clockwise rotation: S Reversible pump External Drain Standard Low Noise Standard Low Noise Standard Low Noise /15 D 887S-NPTF /19 D 887S-NPTF /22 D 887S-NPTF /26 D 887S-NPTF /15LN D 887S-NPTF /19LN D 887S-NPTF /22LN D 887S-NPTF /26LN D 887S-NPTF /15 S 887S-NPTF /19 S 887S-NPTF /22 S 887S-NPTF /26 S 887S-NPTF /15LN S 887S-NPTF /19LN S 887S-NPTF /22LN S 887S-NPTF /26LN S 887S-NPTF For reversible pumps alternative inlet and outlet ports have the same sizes as per inlet unidirectional rotation. APR212HP/15 ED 887S-NPTF APR212HP/19 ED 887S-NPTF APR212HP/22 ED 887S-NPTF APR212HP/26 ED 887S-NPTF APR212HP/15LN ED 887S-NPTF APR212HP/19LN ED 887S-NPTF APR212HP/22LN ED 887S-NPTF APR212HP/26LN ED 887S-NPTF 24/56
AP APR ED Serie 880-NPTF 106.4 4.19" A B 12.47" 31.7 1.25" 4X18 DIN6885.157-x.708 11.43" 117.4 4.62" 15.9.63" 0 ø 82.55-0.05 3.25-3.248 DIA 130.5 5.14" G Inlet - Outlet 6.4.25" 82.4 3.24" 112 4.41" 17.7 0-0.2.7 -.69 0 ø 15.875-0.025.625 -.624 4 0-0.03.158 -.156 Reversible pump ED - External Drain Body, front and back covers cast iron made Shaft max torque: see section 3.3 Tightening torque: see section 3.5-3.6 1/4-28 UNF 7/16 20UNF Depth 13 82.4 3.24" Type Displacement cm 3 /rev Dimensions Suction Pressure A B G G LN mm inch mm inch NPTF NPTF 15 15.1 15.7 104.5 4.11 56.3 2.22 19 19.2 19.8 110.5 4.35 59.3 2.33 22 22.2 23 115 4.52 61.55 2.42 26 26.2 27.1 121 4.76 64.55 2.54 29 28.9 1.764 33 33 2.014 3/4 1/2 Displacements on request: please contact our Sales Department Clockwise rotation: D Counter-clockwise rotation: S Reversible pump External Drain Standard Low Noise Standard Low Noise Standard Low Noise /15 D 880-NPTF /19 D 880-NPTF /22 D 880-NPTF /26 D 880-NPTF /15LN D 880-NPTF /19LN D 880-NPTF /22LN D 880-NPTF /26LN D 880-NPTF /15 S 880-NPTF /19 S 880-NPTF /22 S 880-NPTF /26 S 880-NPTF /15LN S 880-NPTF /19LN S 880-NPTF /22LN S 880-NPTF /26LN S 880-NPTF For reversible pumps alternative inlet and outlet ports have the same sizes as per inlet unidirectional rotation. APR212HP/15 ED 880-NPTF APR212HP/19 ED 880-NPTF APR212HP/22 ED 880-NPTF APR212HP/26 ED 880-NPTF APR212HP/15LN ED 880-NPTF APR212HP/19LN ED 880-NPTF APR212HP/22LN ED 880-NPTF APR212HP/26LN ED 880-NPTF 25/56
AP APR ED A Serie 287S-B 106.4 4.2" B 12.47" 31.7 1.25" 18.71" 11 117.4 4.62" 15.9.63" F 15.4 0 ø 82.55-0.05 3.25-3.248 DIA 130.5 5.14" d D 6.4.25 SAE J 498-9T 16/32 DP FLAT ROOT SIDE FIT CLASS 1 FIT 82.4 3.24" 112 4.41" Reversible pump ED - External Drain Body, front and back covers cast iron made Shaft max torque: see section 3.3 Tightening torque: see section 3.5-3.6 7/16 20UNF Depth 13 82.4 3.24" Type Displacement cm 3 /rev AP212 HP LN 15 15.1 15.7 104.5 4.11 56.3 2.22 19 19.2 19.8 110.5 4.35 59.3 2.33 22 22.2 23 115 4.52 61.55 2.42 26 26.2 27.1 121 4.76 64.55 2.54 29 28.9 1.764 33 33 2.014 Dimensions Suction Pressure A B d D F d D F mm inch mm inch mm inch mm inch mm mm inch mm inch mm 20.79 40 1.58 M6X1 15.59 35 1.38 M6X1 Displacements on request: please contact our Sales Department Clockwise rotation: D Counter-clockwise rotation: S Reversible pump External Drain Standard Low Noise Standard Low Noise Standard Low Noise /15 D287S-B /19 D 287S-B /22 D 287S-B /26 D 287S-B /15LN D 287S-B /19LN D 287S-B /22LN D 287S-B /26LN D 287S-B /15 S 287S-B /19 S 287S-B /22 S 287S-B /26 S 287S-B /15LN S 287S-B /19LN S 287S-B /22LN S 287S-B /26LN S 287S-B For reversible pumps alternative inlet and outlet ports have the same sizes as per inlet unidirectional rotation. APR212HP/15 ED 287S-B APR212HP/19 ED 287S-B APR212HP/22 ED 287S-B APR212HP/26 ED 287S-B APR212HP/15LN ED 287S-B APR212HP/19LN ED 287S-B APR212HP/22LN ED 287S-B APR212HP/26LN ED 287S-B 26/56
AP APR ED Serie 280-B A 106.4 4.19" B 31.7 1.25" 12.47 4X18 DIN6885.157-x.708 11.43" 117.4 4.62" 15.9.63" F 15.9 ø82.55 0-0.05 3.25-3.248 DIA 130.5 5.14" d D 6.4.25" 82.4 3.24" 112 4.41" Reversible pump ED - External Drain 0 ø15.875-0.025 Body, front and back covers cast iron made 17.7 0-0.2.7 -.69.625 -.624 4 0-0.03.158 -.156 1/4-28 UNF 7/16 20UNF Depth 13 Shaft max torque: see section 3.3 Tightening torque: see section 3.5-3.6 82.4 3.24" Type Displacement cm 3 /rev AP212 HP LN Dimensions Suction Pressure A B d D F d D F mm inch mm inch mm inch mm inch mm mm inch mm inch mm 15 15.1 15.7 104.5 4.11 56.3 2.22 19 19.2 19.8 110.5 4.35 59.3 2.33 22 22.2 23 115 4.52 61.55 2.42 20.79 40 1.58 M6X1 15.59 35 1.38 M6X1 26 26.2 27.1 121 4.76 64.55 2.54 29 28.9 1.764 33 33 2.014 Displacements on request: please contact our Sales Department Clockwise rotation: D Counter-clockwise rotation: S Reversible pump External Drain Standard Low Noise Standard Low Noise Standard Low Noise /15 D 280-B /19 D 280-B /22 D 280-B /26 D 280-B /15LN D 280-B /19LN D 280-B /22LN D 280-B /26LN D 280-B /15 S 280-B /19 S 280-B /22 S 280-B /26 S 280-B /15LN S 280-B /19LN S 280-B /22LN S 280-B /26LN S 280-B For reversible pumps alternative inlet and outlet ports have the same sizes as per inlet unidirectional rotation. APR212HP/15 ED 280-B APR212HP/19 ED 280-B APR212HP/22 ED 280-B APR212HP/26 ED 280-B APR212HP/15LN ED 280-B APR212HP/19LN ED 280-B APR212HP/22LN ED 280-B APR212HP/26LN ED 280-B 27/56
AP Serie 287S-SAEB 14.3 Nr. 2 hole.565" A B 41.2 1.62" 112 4.41" 82.4 3.24" 130.4 5.13" F 15.9.63" Ø 101.6-0.05 0 4-3.99" DIA 108 4.25" 146 5.75" 174 6.85" d D 9.5.37" 14.55" SAE J 498-13T 16/32 DP FLAT ROOT SIDE FIT CLASS 1 FIT. Attention! It is not possible to change the rotation direction. Please order always with the right code Body, front and back covers cast iron made Shaft max torque: see section 3.3 Tightening torque: see section 3.5-3.6 Type Displacement cm 3 /rev Dimensions Suction Pressure A B d D F d D F LN mm inch mm inch mm inch mm inch mm mm inch mm inch mm 15 15.1 15.7 104.5 4.11 56.3 2.18 19 19.2 19.8 110.5 4.35 59.3 2.33 22 22.2 23 115 4.52 61.55 2.42 26 26.2 27.1 121 4.76 64.55 2.54 20.79 40 1.58 M6X1 15.59 35 1.38 M6X1 29 28.9 29.9 125 4.92 66.55 2.62 33 33 34.1 131 5.15 69.55 2.74 24.94 55 2.16 M8x 1.25 Clockwise rotation: D Counter-clockwise rotation: S Standard Low Noise Standard Low Noise /15 D 287S-SAEB /15LN D 287S-SAEB /15 S 287S-SAEB /15LN S 287S-SAEB /19 D 287S-SAEB /19LN D 287S-SAEB /19 S 287S-SAEB /19LN S 287S-SAEB /22 D 287S-SAEB /22LN D 287S-SAEB /22 S 287S-SAEB /22LN S 287S-SAEB /26 D 287S-SAEB /26LN D 287S-SAEB /26 S 287S-SAEB /26LN S 287S-SAEB For reversible pumps alternative inlet and outlet ports have the same sizes as per inlet unidirectional rotation. 28/56
3 Single pump customised versions Front cover Balancing plate External Balancing gears Body plate Back cover In this section, a single pump can be configured and customized. wide availability of covers, bodies, gears and seals sets provides great flexibility to pump range and allows several different pump configurations. In order to simplify the selection of the desired pump combination, a 'configurator form' is available and, by filling it out, it will guide you in the pump creation process. 29/56
3.1 Single pump customised versions order example A P 2 1 2 H P / 1 5 L N - S - A 0 S - 8 A N - G H 1 - A Function AP= single gear pump - unidirectional APR = single gear pump - reversible Series 212HP Displacement 15= 15.1 cm 3 /rev 19= 19.2 cm 3 /rev 22= 22.2 cm 3 /rev 26= 26.2 cm 3 /rev 29= 28.9 cm 3 /rev 33= 33 cm 3 /rev Version Omitted if 12 teeth standard LN= 12 teeth Low Noise version Rotation S = left-hand rotation D = Right-hand rotation Omitted if reversible version Shaft end code see section 3.3 Shaft seal material type code see section 3.4.1 Front cover series/material with/without bearing code see section 3.4.2 and 3.4.3 Type of ports code see section 3.5 Inlet/outlet port size code combination see section 3.5 d D Body material + seal material code see section 3.5.1 Back cover type see section 3.6 BHRE section : Version - Progressive number (omitted) 30/56
3.2 Single pump dimensions C B A X 112 4.41" 108 4.25" Pump size A B C* mm inches mm inches mm inches /15 38.3 1.51 26.3 1.04 /19 41.3 1.63 29.3 1.15 /22 43.55 1.71 31.55 1.24 /26 46.55 1.83 34.55 1.36 /29 48.55 1.91 36.55 1.44 /33 51.55 2.03 39.55 1.56 C*: dimensions with standard cast iron back cover and screws. For other back covers dimension see section 3.6 3.2.1 Cast iron front cover dimensions 22 (28 with tie rod + nut for tandem) 0.87 (1.10 with tie rod + nut for tandem) Front cover type x x Front cover type mm inches mm inches German rectangular European rectangular 20 0.79 19 0.75 Bearing support German version 48.5 1.91 Through 2 bolts 17.2 0.68 SAE-A 2 bolts 19.5 0.77 SAE-B 2 bolts 18.2 0.72 31/56
3.3 Shaft end code A P 2 1 2 H P / 1 5 - S - A 0 S - 8 A N - V E 1 6 - A Shaft end shape Shaft end ordering code Max torque Straight keyed Ø 15,85 mm - 0.62 inches S T max = 65 Nm 1:5 Tapered shaft 1:5 G T max = 135 Nm 1:8 Tapered shaft 1:8 E T max = 135 Nm 9 Teeth external spline B17X14 DIN5482 D T max = 110 Nm 9 teeth external spline SAE J 498-9T 16/32 DP A T max = 90 Nm 11 teeth external spline SAE J 498-11T 16/32 DP T T max = 140 Nm 13 teeth external spline SAE J 498-13T 16/32 DP B T max = 270 Nm Ø 20 Ø.79 1:5 Bearing application 1:5 See section 3.4.3 T max = 100 Nm Bearing application Ø 22 Ø.87 Straight 22 mm - 0.87 inches See section 3.4.3 T max = 100 Nm 32/56
3.4 Front cover 3.4.1 Shaft seal material A P 2 1 2 H P / 1 5 - S - A 0 S - 8 A N - V E 1 6 - A Shaft seal Type/material Ordering code Shaft seal pump NBR (standard) 0 Shaft seal pump HNBR 1 FPM (VITON) 2 Shaft seal front bearing application see section 3.4.3 33/56
3.4.2 Cast iron front cover type A P 2 1 2 H P / 1 5 - S - A 0 S - 8 A N - V E 1 6 - A Type Cast iron Cast iron + bearing Shape Ordering code Shape Ordering code German rectangular (Ø 80 mm - 3.15 inches) B see section 3.4.3 European rectangular (Ø 36.5 mm - 1.44 ) E * Through 2 bolts (Ø 50 mm - 1.97 ) H * Through 2 bolts (Ø 50 mm - 1.97 ) M * SAE-A 2 bolts (Ø 82.55 mm - 3.25 inches) S * SAE-B 2 bolts (Ø 101,6 mm - 4 inches) V Cast iron front cover dimensions: see standard pumps data sheet * Please contact our Sales Department 34/56
3.4.3 Front bearing application 72 2.83 X 100 3.94 A P 2 1 2 H P / 1 5 - S - P 1-8 A N - V E 1 6 - A + Ø 20 Ø.79 1:5 T max = 100 Nm X = 45 mm (1.77 inches) + Shaft seal material: HNBR = P1 Ø 22 Ø.87 + T max = 100 Nm Straight 22 mm - 0.87 inches X = 48.5 mm (1.91 inches) + Shaft seal material: HNBR = C1 Front bearing should be utilized in presence of radial and/or axial load. If there are radial and/or axial loads on the drive shaft, such as when it is driven by a V-belt and pulley or pair of gear wheels, it should be fitted with a front cover with supporting bearings. (See example 1 and 2 ) Depending on the pump model concerned, these supports can replace the front cover of the pump or can be fitted in addition to and over the front cover. (Example 1) (Example 2) T1 Fr Fr (N) 2550,0 2400,0 2350,0 2100,0 1950,0 1800,0 1650,0 1500,0 1350,0 1200,0 1050,0 900,0 750,0 600,0 Fr a Maximum radial force admitted 1000h 0 10 20 30 40 50 60 70 a (mm) T2 Fr (N) 1600,0 1450,0 1300,0 1150,0 1000,0 850,0 700,0 550,0 400,0 a Fr Maximum radial force admitted 5000h 250,0 0 10 20 30 40 50 60 70 a (mm) 35/56
3.5 Cast iron body For reversible pumps alternative inlet and outlet ports have the same sizes as per inlet unidirectional rotation. A P 2 1 2 H P / 1 5 - S - A 0 S - 8 A N - V E 1 6 - A Port type Ordering code Displacement Suction Dimension (mm - inch) Pressure Ordering code All 0 without 0 19-22-26 29-33 D Port type Ordering code Displacement Suction Dimension (mm - inch) Pressure Ordering code 15 B metric 1 19-22-26 On demand C 29-33 D BSPP threaded ports 4 15 1/2 3/8 B 19-22-26 3/4 1/2 C 29-33 1 1/2 D 12 Utile 0.5.02" 3/8 BSP Ø26 1.02" 14 Utile.55" 0.5.02" Ø 30.5 1.20" 16 Utile.63" 0.5 0.02" 3/4 BSP Ø 36 1.42" DIA 18 Utile 0.5.02" 1 BSP Ø42 1.65" DIA 1/2 BSP 3/8 BSPP 1/2 BSPP 3/4 BSPP 1 BSPP Recommended tightening torque for work port fittings - Nm / lbft BSP - ISO 228-1 3/8 BSP 1/2 BSP 3/4 BSP 1 BSP With copper washer (ISO 1179-1) 40 / 29.5 (±10%) 60 / 44.3 (±10%) 90 / 66.4 (±10%) 100 / 73.8 (±10%) With rubber washer or steel (ISO 1179-1) 35 / 25.8 (±10%) 60 / 44.3 (±10%) 70 / 51.7 (±10%) 90 / 66.4 (±10%) 36/56
Port type Ordering code Displacement Suction Dimension (mm - inch) Pressure Ordering code SAE threaded ports 8 all 1-1/16 12 UNF-2B (SAE12) 7/8 14 UNF-2B (SAE10) A 17 Utile.67" 20 Utile.79" 3.3 2.6.13".10" 0.5 0.5.02".02" 7/8-14 UNF-2B Ø 23.9.94" DIA Ø35 1.38" DIA Ø 29.2 1.15" DIA Ø 42 1.65" DIA 7/8 14-UNF-2B SAE10 1-1/16 12-UNF-2B SAE12 1.1/16-12 UNF-2B NPTF threaded ports 6 15-19-22-26 3/4 1/2 B 29-33 1 1/2 E 20.79" 20.79" 16Utile.63" 20.79" 17Utile.67" 1 -NPTF 1" NPTF Ø29 1.14" DIA 1/2 NPTF Ø 18.2.72" DIA 1/2 -NPFT 3/4 NPTF Ø 23.5.93" 3/4 -NPTF European 4 bolt 3 15 19-22-26-29-33 19 -.75 (d) 40-1.58 (D) M8 (F) 19 -.75 (d) 40-1.58 (D) M8 (F) 13.5 -.53 (d) 30-1.18 (D) M6 (F) 19 -.75 (d) 40-1.58 (D) M8 (F) B C 13.51" F 17.67" d D F 9.5 ±10% Nm 19 ±10% Nm M6x1-6H M8x1.25-6H Recommended tightening torque for work port fittings - Nm / lbft UN-UNF - ISO 263 SAE10-7/8-14UNF SAE12-1-1/16-12UNF With O-Ring seal (ISO 11926-1) 60 / 44.3 (±10%) 90 / 66.4 (±10%) 37/56
Type Ordering code Displacement Suction Dimension (mm - inch) Pressure Ordering code German 4 bolt flanged 2 15-19-22-26 29-33 (287-S SAEB) 20 -.79 (d) 40-1.58 (D) M6 (F) 24 -.95 (d) 55-2.17 (D) M8 (F) (287-S SAEB) 15 -.59 (d) 35-1.38 (D) M6 (F) 287-S SAEB: M5 (F)? B C 45 45 M6x1-6H 13.51 M8x1.25-6H 17.67" 9.5 ±10% Nm 19 ±10% Nm d D F F Other ports 9 If the requested port type is not included in the previous versions, please indicate number 9 and specify the details in the request note 3.5.1 Body and seal materials A P 2 1 2 H P / 1 5 - S - A 0 S - 8 A N - V E 1 6 - A Body material Seal material Ordering code Cast iron NBR (standard) N Cast iron HNBR H 38/56
3.6 Back covers +14 70-7 Nm 17 Dedicated 212HP torque value, higher than 212 standard aluminium version 3.6.1 Cast iron back cover - Standard version for unidirectional pump 20.79 101 3.98 83 3.27 A P 2 1 2 H P / 1 5 - S - A 0 S - 8 A N - G H - - - A Type Back cover, standard version, cast iron material Ordering code GH 3.6.2 Cast iron back cover with drain port - Standard version for bidirectional pump 17 +14-7 70 Nm 83 3.27" (14) (.55 ) 20.78 101 3.98 14.3.56 15.9.63 Thread A P R 2 1 2 H P / 1 5 - A 0 S - 8 A N - G 1 - - A Type Thread Tightening torque Ordering code -6 1/4 BSP 30 +7 Nm G1 (Standard) Back cover with external drain line, cast iron material for reversible pump -5 SAE4 20 +5 Nm G2-6 M12x1.5 30 +7 Nm G3 39/56
3.6.3 Cast iron back cover with relief valve VI (internal drain) 17 +14-7 70 Nm 128.5 5.06 0 65 +5 Nm 24 101.7 4 P 51 2.01 30 1.18 15.59 83 3.27" -0 10 +5 Nm 13 T A P 2 1 2 H P / 1 5 - S - A 1 S - 8 A H - V I * * - A Type Cast iron back cover with relief valve. Return to internal pump suction ** pressure set value (bar) - in example: VI15 = 150 bar Ordering code VI** Attention: Please take care that when the relief valve open, oil temperature increase quickly. These conditions have effect in the pump performances and life 3.6.4 Cast iron back cover with relief valve VE (external drain) 17 +14-7 70 Nm 41.8 1.65 128.5 5.06-0 65 +5 Nm 24 P 101.7 4 T 50.8 2-0 10 +5 Nm 13 30 1.18 15.59 M18x1.5 +5 45-10 Nm A P 2 1 2 H P / 1 5 - S - A 1 S - 1 C A - V E * * - A Type Cast iron back cover with relief valve. Return to external pump tank ** pressure set value (bar) - in example: VE06 = 60 bar Ordering code VE** 40/56
3.6.5 Pressure relief valve : **VM01C VI** and VE** pressure setting range Direct acting Balanced piston Adjustable setting Four setting ranges 92 3.62" 83 3.27" 10.39" 44 1.73" P Max. Pressure... 350 bar *** Max flow rate... 60 l/min. Temperature range... -20/+100 C Weight: T... T 0.155 Kg. P 4 T P M20X1.5 Ø25.8 1.02" DIA The valve can be sealed against tampering 13 Nm 10 +5-0 (**) 24 Nm 65 +5-0 (**)WASHER (**) Assembly instruction: Check the correct position of the front copper washer and tighten with a torque wrench at the indicated value 44 1.73" 20.79" Option: plastic tamper proof cap code 200678400561 bar Pressure viscosity characteristic 46 cst at 40 C 320 221-350 300 280 260 240 220 200 180 160 140 120 100 80 60 40 20 0 10 20 30 5-30 (*) (*) see performances trace/minimum pressure setting (- - - -) 40 50 60 70 221-350 150-250 96-220 96-220 30-95 l/min The purpose of a relief valve is to keep the maximum system pressure at a safe level. When the external gear pump is supplied with pressure relief valves, the correct calibration is provided by Bucher Hydraulics S.p.A. and there are no reasons to change this value. When ordering, state in full the sheath part number, and, if the valve is to be supplied with sheath already fitted, the relief pressure setting required. *** Maximum admitted pressure value: referred to valve only. For max admitted values see pump limits. Performances Max. flow Pressure setting flow Max internal leakage Oil viscosity 60 l/min. 5 l/min 200 cm/min at 80% of nominal pressure setting 12 to 400 cst Oil temperature -20 to 100 C Recomanded filtration 21/19/16 (10 NAS 1638) Marking info: Printed code and date Spring Spring code Setting range Standard setting Q max (l/min) Type Relief valve only code 00 - Plugged Without valve - 00VC00 200978400140 02 200662403160 5-30 bar 20 bar 30 (*) 02VM01C 200787403600 05 200662403080 30-95 bar 50 bar 60 05VM01C 200787403480 12 200662403050 96-220 bar 120 bar 60 12VM01C 200787403420 15 200662403070 150-250 bar 150 bar 60 15VM01C 200787403470 23 200662403060 221-350 bar 230 bar 60 23VM01C 200787403430 Pressure setting valve referred to 5 l/min 41/56
4 Multiple gear pumps The multiple external gear pumps standard version includes an intermediate cover without shaft seal between the pumps. 4.1 Drive torque If needed, it is possible to order a customised version with intermediate seal, see section 4.3 (4.5 for tandem pumps +AP212 aluminium body). T max = T1 + T2 <see section 3.3> Drive gear 1st pump T imax = 100 Nm Intermediate coupling Drive gear 2nd pump T1= 1.59 p 1 V c1 T2= 1.59 η m1 p 2 V c2 η m2 p 1 V c1 T max = 1.59 η m1 + 1.59 p 2 V c2 η m2 Example: /19 + /15 p1= 200 bar p2= 100 bar M Drive gear 1st pump Intermediate coupling 19.2 200 15.1 100 T max = 1.59 + 1.59 = 68 + 26.7 = 94.7 Nm 90 90 T max = 94.7 130 Nm (taper 1:8) T 2 = 26.7 T imax 100 Nm 42/56
4.2 Tandem pumps dimensions + (standard version without shaft seal between the pumps) +14 70-7 Nm C B A D A X 112 4.41" 17 108 4.25" Pump size A B D (B + 5.8) C* mm inches mm inches mm inches mm inches /15 38.3 1.51 26.3 1.04 32.1 1.26 /19 41.3 1.63 29.3 1.15 35.1 1.38 /22 43.55 1.71 31.55 1.24 37.35 1.47 /26 46.55 1.83 34.55 1.36 40.35 1.59 28 1.10 /29 48.55 1.91 36.55 1.44 42.35 1.67 /33 51.55 2.03 39.55 1.56 45.35 1.79 C*: dimensions with standard cast iron back cover with tie rod + nut. For other back covers dimension see section 3.6 4.2.1 Standard versions, dimensions example 72 189 7.44" 134.7 5.30" 61.3 37.7 2.41" 1.48" 24.7.97" Ø 9.35"DIA 100 Ø 80 e8 3.15"DIA 34.5 15.9.63" M12x1.5 7.2 Example Total length: 189 mm = 20 + 41.3 + 35.1 + 38.3 + 26.3 + 28 (X + A + D + A + B + C) Port position: 134.7 mm = 20 + 41.3 + 35.1 + 38.3 (X + A + D + A) 61.3 mm = 20 + 41.3 (X + A) 6.2 ø 17.67 DIA Taper 1:5 43/56
4.3 Tandem pumps dimensions + (standard version with shaft seal between the pumps) +14 70-7 Nm C B A D A X 112 4.41" 17 108 4.25" Pump size A B D (B + 5.8) C* mm inches mm inches mm inches mm inches /15 38.3 1.51 26.3 1.04 48.6 1.91 /19 41.3 1.63 29.3 1.15 51.6 2.03 /22 43.55 1.71 31.55 1.24 53.85 2.12 /26 46.55 1.83 34.55 1.36 56.85 2.24 28 1.10 /29 48.55 1.91 36.55 1.44 58.85 2.32 /33 51.55 2.03 39.55 1.56 61.85 2.44 C*: dimensions with standard cast iron back cover with tie rod + nut. For other back covers dimension see section 3.6 4.3.1 Standard versions, dimensions example 72 205.5 8.09" 151.2 5.95" 61.3 37.7 2.41" 1.48" 24.7.97" Ø9 100 34.5 15.9 M12x1.5 Ø 80 e8 3.15"DIA 6.2.24" 7.2.28" Example Total length: 205.5 mm = 20+41.3+51.6+38.3+26.3+28 (X + A + D + A + B + C) Port position: 151.2 mm =20+41.3+51.6+38.3 (X + A + D + A) 61.3 mm = 20+41.3 (X + A) ø 17.67 DIA Taper 1:5 44/56
4.4 Tandem pumps dimensions +AP212 aluminium body (standard version without shaft seal between the pumps) +14 70-7 Nm C E E D A X 112 4.41" 17 108 4.25" Pump size A D (B + 5.8) C* mm inches mm inches mm inches /15 38.3 1.51 32.1 1.26 /19 41.3 1.63 35.1 1.38 /22 43.55 1.71 37.35 1.47 /26 46.55 1.83 40.35 1.59 28 1.10 /29 48.55 1.91 42.35 1.67 /33 51.55 2.03 45.35 1.79 Pump size AP212 mm E inches AP212/4.5 24.3 0.96 AP212/6.5 25.8 1.02 AP212/8.5 27.3 1.08 AP212/11 29.3 1.54 AP212/15 32.3 1.27 AP212/19 35.3 1.39 AP212/22 37.6 1.48 AP212/26 40.6 1.60 C*: dimensions with standard back cover in cast iron. For other back covers dimension see section 3.6 45/56
4.4.1 Standard versions, dimensions example 72 2.83 189 7.44" 128.7 5.07" 61.3 37.7 2.41" 1.48" 24.7.97" M12 x1.5 34.5 1.36 100 3.94" 15.9.63" M6 x1-6h Ø 9.37 DIA 80 e8 3.15"DIA Example Total length: 189 mm = 20 + 41.3 + 35.1 + 32.3 + 32.3 + 28 (X + A + D + A + A + C) Port position: 128.7 mm = 20 + 41.3 + 35.1 + 32.3 (X + A + D + A) 61.3 mm = 20 + 41.3 (X + A) 6.2.24" 7.2.28" ø 17.67 DIA Taper 1:5 46/56
4.5 Tandem pumps dimensions +AP212 aluminium body (standard version with shaft seal between the pumps) +14 70-7 Nm C E E D A X 112 4.41" 17 108 4.25" Pump size A D (B + 22.3) C* mm inches mm inches mm inches /15 38.3 1.51 48.6 1.91 /19 41.3 1.63 51.6 2.03 /22 43.55 1.71 53.85 2.12 /26 46.55 1.83 56.85 2.24 28 1.10 /29 48.55 1.91 58.85 2.32 /33 51.55 2.03 61.85 2.44 Pump size AP212 mm E inches AP212/4.5 24.3 0.96 AP212/6.5 25.8 1.02 AP212/8.5 27.3 1.08 AP212/11 29.3 1.54 AP212/15 32.3 1.27 AP212/19 35.3 1.39 AP212/22 37.6 1.48 AP212/26 40.6 1.60 C*: dimensions with standard back cover in cast iron. For other back covers dimension see section 3.6 47/56
4.5.1 Standard versions, dimensions example 72 2.83" 205.5 8.09" 145.2 5.72" 61.3 2.41" 24.7.97" 37.7 1.48" Ø9 9.37" DIA 100 3.94" 34.5 1.36" 15.9.63" M6x1-6H 80 e8 3.15"DIA M 12 x1.5 6.2.24" 7.2.28" Example Total length: 205.5 mm = 20 + 41.3 + 51.6 + 32.3 + 32.3 + 28 (X + A + D + A + A + C) Port position: 145.2 mm = 20 + 41.3 + 51.6 + 32.3 (X + A + D + A) 61.3 mm = 20 + 41.3 (X + A) ø 17.67 DIA Taper 1:5 48/56
4.6 How to order tandem pumps (with or without shaft seal between the pumps) 1st PUMP 2nd PUMP 1st BODY 2nd BODY 1 2 3 4 2 3 4 5 6 7 8 9 10 11 9 10 11 12 13 A P 2 1 2 H P / 1 9 L N - 2 1 2 H P / 1 5 L N - S - A 0 S - 8 A N - 8 A N - V E 1 6 P 1 Function 7 Shaft seal material type code AP= single gear pump - unidirectional APR = single gear pump - reversible see section 3.4.1 2 Series 212HP 8 Front cover series/material with/without bearing code 3 Displacement see section 3.4.2 and 3.4.3 15= 15.1 cm 3 /rev 19= 19.2 cm 3 /rev 22= 22.2 cm 3 /rev 26= 26.2 cm 3 /rev 29= 28.9 cm 3 /rev 33= 33 cm 3 /rev 9 Type of ports code see section 3.5 4 Version 10 Inlet/outlet port size code combination Omitted if 12 teeth standard LN= 12 teeth Low Noise version see section 3.5 d D 5 Rotation 11 Body material + seal material code S = left-hand rotation D = Right-hand rotation Omitted if reversible version see section 3.5.1 6 Shaft end code 12 Back cover type / Valve setting value see section 3.3 see section 3.6 13 For Tandem pumps with or without shaft seal between the pumps Omitted if without shaft seal between the pumps (standard versions) P= with shaft seal between the pumps (special versions) 49/56
5 Circuits/valves option For Technical features and availability please contact our Sales Department 5.1 Load sensing circuits 5.1.1 Load sensing valve rear cover assembly position Hydraulic scheme Family Description Code EF CF STATIC Static LS signal LSB01 LS EF CF DYNAMIC Dynamic LS signal LDB01 LS EF CF STATIC Static LS signal + check valve on CF line LSB02 LS EF CF DYNAMIC Dynamic LS signal + check valve on CF line LDB02 LS EF CF STATIC Static LS signal + relief valve on LS signal LSB03 LS EF CF DYNAMIC Dynamic LS signal + relief valve on LS signal LDB03 LS EF CF STATIC Static LS signal + check valve on CF line and relief valve on LS signal LSB04 LS EF CF DYNAMIC Dynamic LS signal + check valve on CF line and relief valve on LS signal LDB04 LS 50/56
5.1.2 Load sensing valve lateral assembly position Hydraulic scheme Family Description Code EF CF LS STATIC Static LS signal LSS01 EF CF LS DYNAMIC Dynamic LS signal LDS01 EF CF LS STATIC Static LS signal + check valve on CF line LSS02 EF CF LS DYNAMIC Dynamic LS signal + check valve on CF line LDB02 51/56
6 Rotation changing instructions For the pumps with unidirectional left (S) or right (D) rotation (not for 287S-SAEB pump) it is possible to change the rotation direction of the entire range without having to replace any component. To ensure a good technical result, we recommended in any case that such inversion should be carried out at our factory. Following we represented a procedure for the pump rotation inversion, here in example a clockwise rotation pump (D). To obtain a counter-clockwise rotation (S) see the following pictures/instructions. At start up increase pressure slowly where possible. Picture -1- Initial configuration Right (D) Suction Pressure Picture -2- Picture -3- Pressure Final configuration Left (S) Pressure To be protected Tight with appropriate torque (see 3.6) and tighten with torque wrench Suction Suction 52/56
7 Pumps seal kit NBR standard type The seal Kit code includes: OR and shaft seal Type Code AP/APR212HP 200974001570 Minimum kit order quantity is requested: please contact our Sales Center 53/56