Service documentation for AT901-0050-0550 and AT9011-00x0-0550 Version: Date: 1.0 0.10.017
Table of contents Table of contents 1 Foreword... 5 1.1 Notes on the documentation... 5 1. Documentation issue status... 6 1..1 Scope of the documentation... 6 1.3 Documented components... 6 Guidelines and Standards... 7 3 For your safety... 8 3.1 Staff qualification... 8 3. Description of symbols... 9 4 General Information... 10 5 Roller replacement for AT901-0050-0550... 11 5.1 Scope of supply... 1 5. Disassembly... 13 5.3 Mounting... 14 6 Roller replacement for AT9011-0070-0550... 16 6.1 Scope of supply... 17 6. Disassembly... 18 6.3 Mounting... 19 7 Roller replacement for AT9011-0050-0550... 1 7.1 Scope of supply... 7. Disassembly... 3 7.3 Mounting... 4 8 Support and Service... 6 Version: 1.0 3
Table of contents 4 Version: 1.0
Foreword 1 Foreword 1.1 Notes on the documentation This description is only intended for the use of trained specialists in control and automation engineering who are familiar with the applicable national standards. It is essential that the documentation and the following notes and explanations are followed when installing and commissioning the components. It is the duty of the technical personnel to use the documentation published at the respective time of each installation and commissioning. The responsible staff must ensure that the application or use of the products described satisfy all the requirements for safety, including all the relevant laws, regulations, guidelines and standards. Disclaimer The documentation has been prepared with care. The products described are, however, constantly under development. We reserve the right to revise and change the documentation at any time and without prior announcement. No claims for the modification of products that have already been supplied may be made on the basis of the data, diagrams and descriptions in this documentation. Trademarks Beckhoff, TwinCAT, EtherCAT, Safety over EtherCAT, TwinSAFE, XFC and XTS are registered trademarks of and licensed by Beckhoff Automation GmbH. Other designations used in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owners. Patent Pending The EtherCAT Technology is covered, including but not limited to the following patent applications and patents: EP159097, EP1789857, DE10004044764, DE10007017835 with corresponding applications or registrations in various other countries. The TwinCAT Technology is covered, including but not limited to the following patent applications and patents: EP0851348, US616745 with corresponding applications or registrations in various other countries. EtherCAT is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany Copyright Beckhoff Automation GmbH & Co. KG, Germany. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization are prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design. Version: 1.0 5
Foreword 1. Documentation issue status Version Comment 1.0 First release 0.0.1 0.0.5 Internal versions 1..1 Scope of the documentation The documentation package for the extended Transport System (XTS) comprises the following manuals: XTS - Service documentation for roller replacement on the XTS movers (this document) Startup Servicing and maintenance concept (current only available in English) Application manual (current only available in English) Configuration and parameterization (current only available in English) Soft Drive functional description (current only available in English) Definition Documentation regarding the replacement of rollers for AT901-0050-0550 and AT9011-00x0-0550. Documentation regarding the installation and commissioning of the extended Transport System, including mechanical and electrical parameters. Documentation regarding the configuration of the extended Transport System, including maintenance instructions for all available components. Documentation regarding the EtherCAT & real-time configuration of the extended Transport System. Extension for XTS Startup. Description of the configuration and parameterization of the extended Transport System in the TwinCAT system. Extension for XTS Startup. Description of the Soft Drive function in the TwinCAT system. 1.3 Documented components This service documentation describes the following components of the extended Transport System (XTS): 1 - roller mover: AT901-0050-0550 6 - roller mover: AT9011-0070-0550 6 - roller mover: AT9011-0050-0550 6 Version: 1.0
Guidelines and Standards Guidelines and Standards CAUTION Personal injuries! The XTS movers with part numbers AT901-0050-0550 and AT9011-00x0-0550 are not products within the meaning of EU Machinery Directive. The intended use of the mover types mentioned above in machines or systems is prohibited until the machine or system manufacturer has provided proof of the CE conformity of the entire machine or system. Version: 1.0 7
For your safety 3 For your safety Read the section on safety and heed the notices to protect yourself against personal injury and material damages. Liability limitations All components of the extended Transport System (XTS) are supplied in certain hardware and software configurations, depending on the application requirements. Unauthorized modifications to the hardware and/ or software configurations other than those described in the documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG. In addition, the following actions are excluded from the liability of Beckhoff Automation GmbH & Co. KG: Failure to comply with this documentation Untrained personnel Use of unauthorized spare parts 3.1 Staff qualification All the tasks relating to Beckhoff software and hardware described in the documentation, particularly relating to the movers AT901-0050-0550 and AT9011-00x0-0550, may only be carried out by qualified personnel with appropriate knowledge of control and automation technology. The technical personnel must have knowledge of drive technology and electrical systems and must also know how to work safely on electrical equipment and machines. This also includes: work preparation and securing of the working environment (e.g. securing the control cabinet against being switched on again). The technical personnel must be familiar with the current and necessary standards and directives for the automation and drive environment. 8 Version: 1.0
For your safety 3. Description of symbols In this documentation the following symbols are used with an accompanying safety instruction or note. The safety instructions must be read carefully and followed without fail! Symbols that warn of personal injury: Serious risk of injury! This is an extremely dangerous situation. Disregarding the safety notice will lead to serious permanent injuries or even death. DANGER Risk of injury! This is a dangerous situation. Disregarding the safety notice may lead to serious injuries. WARNING Personal injuries! This is a dangerous situation. Disregarding the safety notice may lead to minor injuries. CAUTION Symbols that warn of damage to property or equipment: Warning of damage to property or the environment! This notice indicates disturbances in the operational procedure that could damage the product or the environment. Attention Symbols indicating further information or tips: Tip or pointer! This notice provides important information that will be of assistance in dealing with the product or software. There is no immediate danger to product, people or environment. Note UL note! This symbol indicates important information regarding UL certification. Version: 1.0 9
General Information 4 General Information Beckhoff Automation GmbH & Co. KG offers pre-assembled roller sets for servicing the XTS movers. A roller set contains all the components required for replacement. The following order numbers have been generated for the roller sets: Order number ZX9011-0050 ZX9011-0070 ZX901-0050 Description Roller set for 6-roller movers with 50 mm length Roller set for 6-roller movers with 70 mm length Roller set for 1-roller movers with 50 mm length Please note that the roller material and the mover are adapted to each other. Before replacing a roller, please check the version. The version can be unambiguously identified by means of the order number of the mover body. On the underside of the mover there are two numbers, which are structured as follows: 5-digit internal product code and 6-digit order number of the mover housing The 6-digit order number (circled in red on the mover) indicates whether a roller set can be used for replacing the mover rollers or whether the complete mover has to replaced or sent in. Note Order numbers on the mover body If the part can be serviced by the customer, the rollers can be replaced with the corresponding roller set. If the part can only be serviced in the factory, the complete mover has to be returned to Beckhoff Automation GmbH & Co. KG. A list of the serviceable parts can be found below this warning. If there is no order number on the underside of the mover, the mover has to be returned to Beckhoff Automation GmbH & Co. KG! In this case, it is not possible to replace the rollers with a roller set! If such a case occurs, please send the mover to: Beckhoff Automation GmbH & Co. KG Service-Center Stahlstraße 31 33415 Verl Germany List of order numbers Mover type Description Order number Order number (can be serviced by (can only be serviced in customer) the factory) Service number AT9011-0050-0550 6-roller mover, 50 mm length 13879 11540 or none ZX9999-0000 AT901-0050-0550 1-roller mover, 50 mm length 138746 18550 or none ZX9999-0001* The rollers of the mover with the part number AT9011-0070-0550 can be replaced with the corresponding roller set. The order number is 141005. *For service number ZX9999-0001 please consult with the Beckhoff XTS product management to check whether the curved rail has to be replaced together with the mover. 10 Version: 1.0
Roller replacement for AT901-0050-0550 5 Roller replacement for AT901-0050-0550 The mover with order number AT901-0050-0550 has 1 rollers. Defective or worn rollers affect the performance and running characteristics of the mover. In addition, they can result in damage to the extended Transport System. It is therefore imperative to replace faulty or worn rollers. Replacement is necessary when wear is visible or diagnosed. Arrangement of the rollers on the mover Diagram showing the arrangement of the rollers 4 3 1 3 1 4 3 3 Item no. Explanation 1 Cylindrical rollers for straight guide rails. Arrangement: centrally in the upper part of the mover housing ( units) Conical rollers for curved guide rails. Arrangement: left and right in the upper part of the mover housing (4 units) Please note the installation position of the roller on the shoulder bolt! 3 Cylindrical rollers for straight guide rails. Arrangement: left and right in the upper part of the mover housing (4 units) 4 Conical rollers for curved guide rails. Arrangement: centrally in the lower part of the mover housing ( units) Please note the installation position of the roller on the shoulder bolt! Special features The 1-roller mover with order number AT901-0050-0550 has four different roller types. The rollers contain two ball bearings (including adjusting washers) and are attached to the mover with a M3 x 18 shoulder bolt. The following table provides an overview of the individual components and their arrangement: Cylindrical roller Conical roller Cylindrical roller Conical roller 1 adjusting washer [item 1]: 4 x 8 x 1 (in mm) Attention: In this installation position, the notch on the roller must point to the thread of the shoulder bolt [item 1]! adjusting washers [item ]: 4 x 8 x 1 (in mm) 1 spacer ring [item 1]: 4 x 8 x 3 (in mm) Attention: In this installation position, the notch on the roller must point to the head of the shoulder bolt [item 1]! 1 adjusting washer [item ]: 4 x 8 x 1 (in mm) 1 1 1 1 Version: 1.0 11
Roller replacement for AT901-0050-0550 5.1 Scope of supply To replace the rollers of the mover with order number AT901-0050-0550, you need a roller set with order number ZX901-0050. Note Selecting the roller set for the mover with order number AT901-0050-0550: Further information can be found in chapter: General information [} 10] in this documentation. Before installing the roller set, please check whether all components listed below are available and check the components for damage. Any missing or faulty components should immediately be reported to the carrier and documented. The following components are included: Spare parts diagrams showing quantities 6 x cylindrical roller 6 x conical roller 1 x adjusting washer 4x8x1 A DIN-988 4 x spacer ring 4x8x3 A 1 x shoulder bolt M3x18 1 x nut M3 A DIN-693 Composition of the rollers included in the scope of supply The rollers consist of two ball bearings [item 1], an A DIN-988 adjusting washer 4x8x1 [item ] and a roller lining [item 3]. The rollers are pre-assembled in roller set AT901-0050-0550. Note regarding attaching the roller to the shoulder bolt: If it is not possible to move the shoulder bolt freely through the roller during installation, it is likely that the adjusting washer [item ] within the roller has slipped. Proceed as follows: Push the adjusting washer [item ] into the correct position using a slotted screwdriver (centrally between the two ball bearings [item 1]). Reinsert the shoulder bolt in the roller. Finally, check that all components are firmly seated. 1 Version: 1.0
Roller replacement for AT901-0050-0550 5. Disassembly The following tools are required to disassemble the rollers: Angled screwdriver T0 (Torx) Socket wrench, size 5.5 Commercial cleaning material (e.g. isopropanol as cleaning agent) Attention Aggressive substances may damage the rollers! The rollers of the mover with article number AT901-0050-0550 may be damaged if aggressive substances are used. Only use commercially available cleaning materials (e.g. isopropanol) for servicing the movers and components. Other materials can damage the components and thus significantly reduce the service life of the rollers. Removing the rollers Dismantling sequence for the rollers Always dismantle the rollers from outside to inside: Note - Start with the rollers [item 3] [} 11] and [item ] [} 11] on the outside of the mover. - Continue with the rollers [item 1] [} 11] and [item 4] [} 11] on the inside of the mover. It is essential to follow the roller disassembly instructions below. The specified steps ensure avoidance of: - damage to the mover - wasted time as a result of incorrect disassembly Should you have any questions regarding one of the steps listed below, please stop working on the mover and contact the Beckhoff applications department! Infographic Disassembly instructions for the rollers Preparation Use the angled screwdriver T0 (Torx) to hold the shoulder bolt [1] of the roller [], which is to be removed. Releasing the bolted connection Release the nut [3] of the shoulder bolt [1] with the socket wrench, size 5.5. Removing the individual components Pull the shoulder bolt [1] out of the mover housing. Make sure you pull the shoulder bolt [1] straight to avoid jamming at the mover housing. Clean the mover housing after disassembly! Collect the individual components (shoulder bolts, rollers, adjusting washers, nuts) and dispose of them properly after disassembly! Version: 1.0 13
Roller replacement for AT901-0050-0550 5.3 Mounting The following tools are required to install the rollers: Angled screwdriver T0 (Torx) Torque socket wrench, size 5.5 (set to 3 Nm) Installing the rollers Note Installation sequence for the rollers Always install the rollers from inside to outside: - Start with the rollers [item 1] [} 11] and [item 4] [} 11] on the inside of the mover. - Continue with the rollers [item 3] [} 11] and [item ] [} 11] on the outside of the mover. Please refer to the diagram below this box. It is essential to follow the roller installation instructions below. The specified steps ensure avoidance of: - damage to the mover - wasted time as a result of incorrect assembly - consequential damage during operation Should you have any questions regarding one of the steps listed below, please stop working on the mover and contact the Beckhoff applications department! Diagram illustrating the assembly sequence Step 1: Install the rollers on the inside of the mover [items 1 and 4]* Step : Install the rollers on the outside of the mover [items 3 and ] *to simplify the display of the inner rollers, the diagram shows a section view of the mover. 14 Version: 1.0
Roller replacement for AT901-0050-0550 Infographic Installation instructions for the rollers Preparation First, push the roller [] and then the corresponding adjusting washers [4] onto the shoulder bolt [1]. Inserting the shoulder bolt Insert the prepared shoulder bolt [1] into the mover housing from inside. Secure the shoulder bolt against falling out. Fastening the shoulder bolt Screw the nut [3] onto the shoulder bolt [1] Hold the shoulder bolt [1] with the angled screwdriver T0 (Torx). Tighten the nut with the torque socket wrench, size 5.5, and a torque of 3 Nm. Clean the mover housing after assembly! Version: 1.0 15
Roller replacement for AT9011-0070-0550 6 Roller replacement for AT9011-0070-0550 The mover with order number AT9011-0070-0550 has 6 rollers. Defective or worn rollers affect the performance and running characteristics of the mover. In addition, they can result in damage to the extended Transport System. It is therefore imperative to replace faulty or worn rollers. Replacement is necessary when wear is visible or diagnosed. Arrangement of the rollers on the mover Diagram showing the arrangement of the rollers 1 Item no. Explanation 1 Cylindrical rollers, 6 mm dia. Arrangement: centrally in the lower part of the mover housing ( units) Cylindrical rollers, mm dia. Arrangement: left and right in the upper part of the mover housing (4 units) 1 Special features The 6-roller mover with article number AT9011-0070-0550 has two different roller types. Each roller contains two ball bearings. They are attached to the mover with two different shoulder bolts (M4 x 0 and M4 x 5). The following table provides an overview of the individual components and their arrangement: Cylindrical roller, 6 mm dia. Cylindrical roller, mm dia. 1 adjusting washer [item 1]: 5 x 10 x 1 (in mm) 1 shoulder bolt: M4 x 5 1 adjusting washer [item 1]: 5 x 10 x 1 (in mm) 1 shoulder bolt: M4 x 0 16 Version: 1.0
Roller replacement for AT9011-0070-0550 6.1 Scope of supply To replace the rollers of the mover with order number AT9011-0070-0550, you need a roller set with order number ZX9011-0070. Note Selecting the roller set for the mover with order number AT9011-0070-0550: Further information can be found in chapter: General information [} 10] in this documentation. Before installing the roller set, please check whether all components listed below are available and check the components for damage. Any missing or faulty components should immediately be reported to the carrier and documented. The following components are included: Spare parts diagrams showing quantities 4 x cylindrical roller ( mm) x cylindrical roller (6 mm) 6 x adjusting washer 5x10x1 A DIN-988 8 x plug D1 T4 6 x shoulder bolt 6 x nut M4 A DIN-693 4 x M4x0 x M4x5 Composition of the rollers included in the scope of supply The rollers consist of two ball bearings [item 1] and a roller lining [item ]. The rollers are pre-assembled in roller set AT9011-0070-0550. Note regarding installation of the ball bearings [item 1] in the roller lining [item ]: When transporting the roller set, the ball bearing may become detached from the roller lining. To install the ball bearings [item 1] in the roller linings [item ] proceed as follows: Manually push the ball bearing [item 1] centrally into the roller lining [item ]. Finally, check that all components are firmly seated. Note: Avoid jamming the ball bearing. Jamming may lead to damage of the bandages and therefore impair the running characteristics and performance of the mover. Version: 1.0 17
Roller replacement for AT9011-0070-0550 6. Disassembly The following tools are required to disassemble the rollers: Angled screwdriver T0 (Torx) Socket wrench, size 7 Commercial cleaning material (e.g. isopropanol as cleaning agent) Attention Aggressive substances may damage the rollers! The rollers of the mover with article number AT9011-0070-0550 may be damaged if aggressive substances are used. Only use commercially available cleaning materials (e.g. isopropanol) for servicing the movers and components. Other materials can damage the components and thus significantly reduce the service life of the rollers. Removing the rollers Dismantling sequence for the rollers Always dismantle the rollers from outside to inside: Note - Start with the rollers [item ] [} 16] on the outside of the mover. - Continue with the rollers [item 1] [} 16] on the inside of the mover. It is essential to follow the roller disassembly instructions below. The specified steps ensure avoidance of: - damage to the mover - wasted time as a result of incorrect disassembly Should you have any questions regarding one of the steps listed below, please stop working on the mover and contact the Beckhoff applications department! Infographic Disassembly instructions for the rollers Preparation Remove the plug [5]. Pierce it centrally and then lever it out of the mover housing. Hold the shoulder bolt [1] to be removed with the angled screwdriver T0 (Torx). Releasing the bolted connection Release the nut [4] of the shoulder bolt [1] with the socket wrench, size 7. Removing the individual components Pull the shoulder bolt [1] out of the mover housing. Make sure you pull the shoulder bolt [1] straight to avoid jamming at the mover housing. Clean the mover housing after disassembly! Collect the individual components (shoulder bolts, rollers, adjusting washers, nuts, plugs) and dispose of them properly after disassembly! 18 Version: 1.0
Roller replacement for AT9011-0070-0550 6.3 Mounting The following tools are required to install the rollers: Angled screwdriver T0 (Torx) Torque socket wrench, size 7 (set to 5 Nm) Installing the rollers Note Installation sequence for the rollers Always install the rollers from inside to outside: - Start with the rollers [item 1] on the inside of the mover. - Continue with the rollers [item ] on the outside of the mover. Please refer to the diagram below this box. It is essential to follow the roller installation instructions below. The specified steps ensure avoidance of: - damage to the mover - wasted time as a result of incorrect assembly - consequential damage during operation Should you have any questions regarding one of the steps listed below, please stop working on the mover and contact the Beckhoff applications department! Diagram illustrating the assembly sequence Step 1: Install the rollers on the inside of the mover [item 1]* Step : Install the rollers on the outside of the mover [item ] *to simplify the display of the inner rollers, the diagram shows a section view of the mover. Version: 1.0 19
Roller replacement for AT9011-0070-0550 Infographic Installation instructions for the rollers Preparation First, push the roller [] and then the corresponding adjusting washer [3] onto the shoulder bolt [1]. Inserting the shoulder bolt Insert the prepared shoulder bolt [1] into the mover housing from inside. Secure the shoulder bolt [1] against falling out. Fastening the shoulder bolt Screw the nut [4] onto the shoulder bolt [1] Hold the shoulder bolt [1] with the angled screwdriver T0 (Torx). Tighten the nut [4] with the torque socket wrench, size 7, and a torque of 5 Nm. Insert the plug [5] in the mover housing. Clean the mover housing after assembly! 0 Version: 1.0
Roller replacement for AT9011-0050-0550 7 Roller replacement for AT9011-0050-0550 The mover with order number AT9011-0050-0550 has 6 rollers. Defective or worn rollers affect the performance and running characteristics of the mover. In addition, they can result in damage to the extended Transport System. It is therefore imperative to replace faulty or worn rollers. Replacement is necessary when wear is visible or diagnosed. Arrangement of the rollers on the mover Diagram showing the arrangement of the rollers 1 1 Item no. Explanation 1 Cylindrical rollers, 19 mm dia., with M3 x 0 mm shoulder bolt Arrangement: centrally in the lower part of the mover housing ( units) Cylindrical rollers, 19 mm dia., with M3 x 16 mm shoulder bolt Arrangement: left and right in the upper part of the mover housing (4 units) Special features Each roller contains two ball bearings. They are attached to the mover with two different shoulder bolts (M3 x 16 and M3 x 0). The following table provides an overview of the individual components and their arrangement: Cylindrical roller, 19 mm dia. Cylindrical roller, 19 mm dia. 1 adjusting washer [item 1]: 4 x 8 x 1 (in mm) 1 shoulder bolt: M3 x 0 1 adjusting washer [item 1]: 4 x 8 x 1 (in mm) 1 shoulder bolt: M3 x 16 Version: 1.0 1
Roller replacement for AT9011-0050-0550 7.1 Scope of supply To replace the rollers of the mover with order number AT9011-0050-0550, you need a roller set with order number ZX9011-0050. Note Selecting the roller set for the mover with order number AT9011-0050-0550: Further information can be found in chapter: General information [} 10] in this documentation. Before installing the roller set, please check whether all components listed below are available and check the components for damage. Any missing or faulty components should immediately be reported to the carrier and documented. The following components are included: Spare parts diagrams showing quantities 6 x cylindrical roller (19 mm) 6 x adjusting washer 4x8x1 A DIN-988 6 x shoulder bolt 6 x nut M3 A DIN-693 4 x M3x16 x M3x0 Composition of the rollers included in the scope of supply The rollers consist of two ball bearings [item 1] and a roller lining [item ]. The rollers are pre-assembled in roller set AT9011-0050-0550. Note regarding installation of the ball bearings [item 1] in the roller lining [item ]: When transporting the roller set, the ball bearing may become detached from the roller lining. To install the ball bearings [item 1] in the roller linings [item ] proceed as follows: Manually push the ball bearing [item 1] centrally into the roller lining [item ]. Finally, check that all components are firmly seated. Note: Avoid jamming the ball bearing. Jamming may lead to damage of the bandages and therefore impair the running characteristics and performance of the mover. Version: 1.0
Roller replacement for AT9011-0050-0550 7. Disassembly The following tools are required to disassemble the rollers: Angled Allen wrench mm Socket wrench, size 5.5 Commercial cleaning material (e.g. isopropanol as cleaning agent) Attention Aggressive substances may damage the rollers! The rollers of the mover with article number AT9011-0050-0550 may be damaged if aggressive substances are used. Only use commercially available cleaning materials (e.g. isopropanol) for servicing the movers and components. Other materials can damage the components and thus significantly reduce the service life of the rollers. Removing the rollers Dismantling sequence for the rollers Always dismantle the rollers from outside to inside: Note - Start with the rollers [item ] [} 1] on the outside of the mover. - Continue with the rollers [item 1] [} 1] on the inside of the mover. It is essential to follow the roller disassembly instructions below. The specified steps ensure avoidance of: - damage to the mover - wasted time as a result of incorrect disassembly Should you have any questions regarding one of the steps listed below, please stop working on the mover and contact the Beckhoff applications department! Infographic Disassembly instructions for the rollers Preparation Hold the shoulder bolt to be dismantled [1] with the mm Allen wrench. Releasing the bolted connection Release the nut [4] of the shoulder bolt [1] with the socket wrench, size 5.5. Removing the individual components Pull the shoulder bolt [1] out of the mover housing. Make sure you pull the shoulder bolt [1] straight to avoid jamming at the mover housing. Clean the mover housing after disassembly! Collect the individual components (shoulder bolts, rollers, adjusting washers, nuts) and dispose of them properly after disassembly! Version: 1.0 3
Roller replacement for AT9011-0050-0550 7.3 Mounting The following tools are required to install the rollers: Angled Allen wrench mm Torque socket wrench, size 5.5 (set to 3 Nm) Installing the rollers Note Installation sequence for the rollers Always install the rollers from inside to outside: - Start with the rollers [item 1] on the inside of the mover. - Continue with the rollers [item ] on the outside of the mover. Please refer to the diagram below this box. It is essential to follow the roller installation instructions below. The specified steps ensure avoidance of: - damage to the mover - wasted time as a result of incorrect assembly - consequential damage during operation Should you have any questions regarding one of the steps listed below, please stop working on the mover and contact the Beckhoff applications department! Diagram illustrating the assembly sequence Step 1: Install the rollers on the inside of the mover [item 1]* Step : Install the rollers on the outside of the mover [item ] *to simplify the display of the inner rollers, the diagram shows a section view of the mover. 4 Version: 1.0
Roller replacement for AT9011-0050-0550 Infographic Installation instructions for the rollers Preparation First, push the roller [] and then the corresponding adjusting washer [3] onto the shoulder bolt [1]. Inserting the shoulder bolt Insert the prepared shoulder bolt [1] into the mover housing from inside. Secure the shoulder bolt [1] against falling out. Fastening the shoulder bolt Screw the nut [4] onto the shoulder bolt [1] Hold the shoulder bolt [1] with the mm Allen wrench. Tighten the nut [4] with the torque socket wrench, size 5.5, and a torque of 3 Nm. Clean the mover housing after assembly! Version: 1.0 5
Support and Service 8 Support and Service Beckhoff and their partners around the world offer comprehensive support and service, making available fast and competent assistance with all questions related to Beckhoff products and system solutions. Beckhoff's branch offices and representatives Please contact your Beckhoff branch office or representative for local support and service on Beckhoff products! The addresses of Beckhoff's branch offices and representatives round the world can be found on her internet pages: http://www.beckhoff.com You will also find further documentation for Beckhoff components there. Beckhoff Headquarters Beckhoff Automation GmbH & Co. KG Huelshorstweg 0 33415 Verl Germany Phone: +49(0)546/963-0 Fax: +49(0)546/963-198 e-mail: info@beckhoff.com Beckhoff Support Support offers you comprehensive technical assistance, helping you not only with the application of individual Beckhoff products, but also with other, wide-ranging services: support design, programming and commissioning of complex automation systems and extensive training program for Beckhoff system components Hotline: +49(0)546/963-157 Fax: +49(0)546/963-9157 e-mail: support@beckhoff.com Beckhoff Service The Beckhoff Service Center supports you in all matters of after-sales service: on-site service repair service spare parts service hotline service Hotline: +49(0)546/963-460 Fax: +49(0)546/963-479 e-mail: service@beckhoff.com 6 Version: 1.0