CNG Frame Mount FSM Parts Manual Printed December 16, 2016 Rev C
Preface Proper installation, service, and repair are important to the safety of the service technician and the safe, reliable operation of all motor vehicles. If part replacement is necessary, the part must be replaced with one of the same part number or with an equivalent part. Do not use replacement parts of lesser quality. Accordingly, anyone who intends to use a replacement part which is not in this manual, must first determine neither his safety nor the safe operation of the vehicle will be jeopardized by the replacement part selected. If you need further information or have any questions, please contact: Quantum Fuel Systems LLC. 25242 Arctic Ocean Drive Lake Forest, CA 92630 USA Tel: 949.930.3400 Fax: 949.930.3401 All information, illustrations, and specifications are based on the latest product information available at the time of printing. Quantum Fuel Systems LLC. reserves the right to make changes at any time without notice. This information is the intellectual property of Quantum Fuel Systems LLC. and may not be altered in any way. This information is protected by the copyright laws of the United States of America, and other countries, and may not be reproduced, stored in any retrieval system, or transmitted in any form or by any means (including but not limited to electronic, mechanical, photocopying, and recording) without the prior written permission of Quantum Fuel Systems LLC. 2016 Quantum Fuel Systems LLC. ii
How to Use This Manual This parts manual contains information specific to the CNG Frame Mount fuel storage module (FSM). It does not explain everything you need to know about servicing your equipment. This manual contains information for the CNG Frame Mount fuel storage module. iii
Ordering Parts FSM Parts Manual To purchase repair or replacement parts, use the online Parts Request Form. Retail parts pricing and the Parts Request Form are accessible at www.qtww.com or send a request to QTParts@qtww.com. Technical Assistance For questions regarding the installation, maintenance, and service for the CNG Fuel Storage Module, contact Quantum Technical Assistance at 800.816.8691. Frame Generation 1 FSM Part Numbers: DESCRIPTION FEATURE DESCRIPTION FEATURE PN 115240 25X80 LH FSM FILL, NO REG PN 114278 25X60 RH FSM FILL, NO REG PN 114790 25X90 LH FSM FILL, NO REG PN 114482 25X80 RH FSM FILL, NO REG PN 116263 25X60 LH FSM SLAVE PN 114233 25X90 RH FSM FILL, NO REG PN 115306 25X80 LH FSM SLAVE PN 116241 25X60 RH FSM SLAVE PN 115533 25X90 LH FSM SLAVE PN 116102 25X80 RH FSM SLAVE PN 116647 25X90 LH FSM REGULATOR PN 114985 25X90 RH FSM SLAVE PN 117034 25X90 LH FSM HIGH FLOW PN 116646 25X90 RH FSM REGULATOR Frame Generation 2 FSM Part Numbers: DESCRIPTION FEATURE DESCRIPTION FEATURE PN 116726 25X80 LH FSM FILL, NO REG PN 116725 25X80 RH FSM FILL, NO REG PN 116692 25X90 LH FSM FILL, NO REG PN 116720 25X90 RH FSM FILL, NO REG PN 116728 25X80 LH FSM SLAVE PN 116727 25X80 RH FSM SLAVE PN 116721 25X90 LH FSM SLAVE PN 116691 25X90 RH FSM SLAVE PN 116853 25X60 LH FSM REGULATOR PN 116754 25X80 LH FSM REGULATOR PN 116755 25X90 LH FSM REGULATOR PN 116911 25X60 LH FSM HIGH FLOW PN 116914 25X80 LH FSM HIGH FLOW PN 116915 15X90 LH FSM HIGH FLOW Frame Generation 3 FSM Part Numbers: DESCRIPTION FEATURE DESCRIPTION FEATURE PN 117053 25X80 LH FSM REGULATOR PN 117545 25X80 RH FSM REGULATOR PN 116883 25X90 LH FSM FILL, REG PN 117568 25X90 RH FSM REGULATOR PN 117412 25X80 LH FSM SLAVE PN 117533 25X80 RH FSM FILL, NO REG, FILT PN 117431 25X90 LH FSM SLAVE PN 117465 25X90 RH FSM FILL, NO REG, FILT PN 117073 25X60 RH FSM SLAVE PN 117059 25X80 RH FSM SLAVE PN 116942 25X90 RH FSM SLAVE Refer to Appendix A at the back of this manual for detailed size information and general specifications. iv
Module Identification Generation 1 114278, 114482, 114233, 115240, 114790 - Fill Panel 116241, 116102, 114985, 116263, 115306, 115533 - No Fill Panel (Slave) 116646, 116647 - W/ Regulator 117034 - High Flow All of the Generation 1 Frame Mount FSMs will have a lower cover that is not equipped with bolts that attach the lower cover to the cylinder mounting brackets. There will only be cover bolts along the perimeter of the lower cover. The Generation 1 Frame Mount FSMs which are equipped with a regulator and fuel control module are identified with 6 bolts on the rear end cap. The 2 lower bolts on the end cap are used to mount the regulator. The 4 upper bolts on the end cap are used to mount the bracket for the fuel control module. The Generation 1 Frame Mount FSMs that are built for high flow capacity can be identified with the check valve and mount attached to the inside of the rear end cap. v
Module Identification (Continued) Generation 2 116692, 116720, 116725, 116726 - Dual Fuel 116691, 116721, 116727, 116728 - Slave (No Fill Panel) 116754, 116755, 116853 - Regulator and Fuel Control Module 116911, 116914, 116915 - High Flow All of the Generation 2 Frame Mount FSMs will have a lower cover that is equipped with 16 bolts which attach the lower cover to the cylinder mounting brackets. The Generation 2 Frame Mount FSMs which are equipped with a regulator and fuel control module are identified with 6 bolts on the rear end cap. The 2 lower bolts on the end cap are used to mount the regulator. The 4 upper bolts on the end cap are used to mount the bracket for the fuel control module. The Generation 2 Frame Mount FSMs that are built for high flow capacity can be identified with the check valve and mount attached to the inside of the rear end cap. vi
Module Identification (Continued) Generation 3 116883, 117053, 117545, 117568 - Regulator and Fuel Gauge Module 116942, 117059, 117073, 117412, 117431 - Slave (No Fill Panel) 117465, 117533 - Dual Fuel The easiest way to identify a Gen 3 frame module is by the ID label located in the fill panel area. If you have a Gen 3 slave module the ID label will be on the bottom of the module inside the valve access panel All Generation 3 Frame Mount FSMs have covers which are constructed of fiberglass. The fiberglass cover is rounded and form fitting. All of the Generation 3 Frame Mount FSMs will have an aluminum lower cover that is equipped with 16-18 bolts which secure the cover to the cylinder brackets (8 for each bracket). Some models with a fill panel have an access panel featuring 10 bolts. The Generation 3 Frame Mount FSMs will have a cylinder access cover on the end cap. vii
Table of Contents Frame Mounted FSM... 1 Fuel Storage Module Covers... 1 Gen 1 & 2... 1 Gen 3... 5 Fuel Storage Module Fuel Lines... 9 Gen 1 & 2 (Fill, No Regulator)... 9 Gen 1 & 2 (Fill, With Regulator)... 13 Gen 1 & 2 (High Flow)... 17 Gen 3 W/Fill, W/Reg, High Flow... 21 Gen 3 W/Fill... 23 Fuel Storage Module Components... 25 Fill Manifold, Frame Gen 3... 25 Fill Manifold, Frame Gen 3, (Continued)... 26 Regulator, Frame Gen 3... 27 Fuel Storage Module PRD Lines... 29 Gen 1 & 2... 29 Gen 3 (80 & 90 )... 33 Fuel Storage Module Brackets... 35 Gen 1... 35 Gen 2... 37 Fuel Storage Module Labels... 39 Gen 1 & 2... 39 Accessories... 41 Gen 1 & 2... 41 Maintenance Parts... 42 Gen 3... 42 General Parts... 43 Gen 3... 43 113943 Fuel Storage Module Driver Side... 45 Fuel Storage Module Covers... 45 Fuel Storage Module Fuel Lines... 48 Fuel Storage Module Brackets... 50 Fuel Storage Module Labels... 52 113954 Fuel Storage Module Passenger Side... 54 Fuel Storage Module Covers... 54 Fuel Storage Module Fuel Lines... 56 Fuel Storage Module Brackets... 58 Fuel Storage Module Labels... 60 Fuel Storage Module Options and Accessories... 62 Appendix A - General System Specifications... 63 Gen 1... 63 Gen 2... 66 Gen 3... 69 viii
ix
Frame Mounted FSM Fuel Storage Module Covers Gen 1 & 2 1
Fuel Storage Module Covers Gen 1 & 2 (Continued) Item Qty Quantum Part No. Description 101 26-41 116668 BOLT - HEX HEAD CONICAL WASHER 5/16 (-18) 102 6 110926-004 BOLT - HEX HEAD FLG 3/8 (-16), 1.25 103 12 115553-175 BOLT - HEX HEAD, 5/8 (-11), 1.75 106 6 S1-20298-012 BOLT - HEX HEAD, M10 X 30 107 3 114275 BRACKET - LOWER STEP 108 2 116493 BRACKET - SUPPORT BACK COVER 109 1 116494 BRACKET - UPPER COVER, ASSEMBLY 110 3 114810 BRACKET - UPPER STEP 111 1 114824 (114823) COVER - BACK 90 LH FILL (COVER ASM) 1 114812 COVER - BACK 90 RH FILL 1 115245 COVER - BACK 80 LH FILL 1 114759 COVER - BACK 80 RH FILL 1 114286 COVER - BACK 60 RH FILL 1 115536 COVER - BACK 90 LH SLAVE 1 114993 COVER - BACK 90 RH SLAVE 1 115313 COVER - BACK 80 LH SLAVE 1 116142 COVER - BACK 80 RH SLAVE 112 1 114897 COVER - LOWER 90 LH FILL 1 114243 COVER - LOWER 90 RH FILL 1 115251 COVER - LOWER 80 LH FILL 1 114484 COVER - LOWER 80 RH FILL 1 114287 COVER - LOWER 60 RH FILL 1 115538 COVER - LOWER 90 LH SLAVE 1 114991 COVER - LOWER 90 RH SLAVE 1 115315 COVER - LOWER 80 LH SLAVE 1 116099 COVER - LOWER 80 RH SLAVE 113 1 114899 (114898) COVER - UPPER 90 LH FILL (COVER ASM) 1 114066 COVER - UPPER 90 RH FILL 2
Fuel Storage Module Covers Gen 1 & 2 (Continued) Item Qty Quantum Part No. Description 1 115242 COVER - UPPER 80 LH FILL 1 114487 COVER - UPPER 80 RH FILL 1 114282 COVER - UPPER 60 RH FILL 1 115545 COVER - UPPER 90 LH SLAVE 1 114989 COVER - UPPER 90 RH SLAVE 1 115311 COVER - UPPER 80 LH SLAVE 1 116096 COVER - UPPER 80 RH SLAVE 114 1 114798 DOOR - ACCESS TOP 115 1 116217 END CAP ASSEMBLY - FRONT LH 1 116112 END CAP ASSEMBLY - FRONT RH 116 1 116218 END CAP ASSEMBLY - REAR 90 80 LH FILL 1 116111 END CAP ASSEMBLY - REAR 90 80 60 RH FILL 1 116223 END CAP ASSEMBLY - REAR 90 80 60 LH SLAVE 1 116221 END CAP ASSEMBLY - REAR 90 80 60 RH SLAVE 117 2 114213-004 EXTRUDED STEP - 5 WIDE, 80 & 90 FSMs 2 114213-002 EXTRUDED STEP - 5 WIDE, 60 FSMs 119 1 114086-024 FOAM - ADHESIVE STRIP, 1/16 X 24, CUT TO LENGTH 120 6 115263 HOLD DOWN ASSEMBLY - STEPS 121 1 114283 LATCH - DOOR ACCESS 122 12 116421-008 LOCK NUT - FLANGED, 5/8 (-11) 123 6 N1-20300-004 LOCK NUT - FLANGED, M10 124 27 114334-001 NUT - FLANGE, NYLON LOCKING, 5/16 (-18) 125 2 116081 SUPPORT - END CAP 126 10 115378-008 U-NUT - 5/16 (-18) LONG 127 14 115378-005 U-NUT - 5/16 (-18) SHORT 128 12 114325-001 WASHER - SAE, 5/8 (-11) 3
This Page Intentionally Left Blank 4
Fuel Storage Module Covers Gen 3 5
Fuel Storage Module Covers Gen 3 (Continued) Item Qty Quantum Part No. Description 129 25-29 109514-016 SCREW - BUTTON HEAD 130 14-24 S1-20298-006 SCREW - HEAVY, HEX FLANGE, M8 X 30 131 5-13 S1-20381-002 SCREW - METRIC, HEX HEAD, M6 X 20 132 24-26 S1-20381-017 BOLT - HEX HEAD, M8 X 20 133 14 114077-002 RIVET - BLIND 3/16" 134 6 109514-004 SCREW - BUTTON HEAD 135 33 116487-002 WASHER - BELLEVILLE, M8 136 29-31 116489-020 WASHER - NYLON 137 12 112741-004 WASHER - BLIND, RIVET 3/16" 138 27-29 N1-20301-001 NUT - U SHAPE, M8, LONG 139 5 N1-20301-001 NUT - U SHAPE, M6, SHORT 140 6-8 109290-007 WASHER - LOCK, M5, SS 141 6 116327-004 NUT - RIVET, KNURLED, ALUMINUM, M5 X 0.8 142 1 117437 COVER - LOWER, 60" G3F 1 117261 COVER - LOWER, 80" G3F 1 117178 COVER - LOWER, 90" G3F 143 1 115930 PANEL - CLOSEOUT, DEFUEL, G3F 144 1 116923 COVER - END CAP, LH, FILL, G3F (UNPAINTED) 1 117106 COVER - END CAP, RH, FILL, G3F (UNPAINTED) 1 117414 1 116925 145 1 117213 DOOR - FILL, LH, G3F 1 117358 DOOR - FILL, RH, G3F 146 1 117257 HINGE-FILL DOOR COVER END CAP, LH, REAR, SLAVE, G3F (UNPAINTED) COVER - END CAP, RH, REAR, SLAVE, G3F (UNPAINTED) 147 1 117169 BRACKET - DOOR CLOSE, LH 1 117435 BRACKET - DOOR CLOSE, RH 148 1 117285 DOOR, VALVE ACCESS 6
Fuel Storage Module Covers Gen 3 (Continued) Item Qty Quantum Part No. Description 149 1 117207 BULKHEAD PANEL - LH FILL, G3F 1 117352 BULKHEAD PANEL - RH FILL, G3F 1 117144 BULKHEAD PANEL - RH SLAVE, G3F 1 117413 BULKHEAD PANEL - LH SLAVE, G3F 150 1 116922 COVER - END CAP, LH, FRONT, G3F 1 116924 COVER - END CAP, RH, FRONT, G3F 151 1 117636 STEP KIT- GEN 3 FRM MODULE 59" 1 114213-003 EXTRUDED STEP - 5 WIDE, 59" LG 152 1 117609 COVER - UPPER, 60" LH, G3F (UNPAINTED) 1 117074 COVER - UPPER, 60" RH SLAVE, G3F (UNPAINTED) 1 117082 COVER - UPPER, 80" LH, G3F (UNPAINTED) 1 117534 COVER - UPPER, 80" RH FILL, G3F (UNPAINTED) 1 117060 COVER - UPPER, 80" RH SLAVE, G3F (UNPAINTED) 1 116917 COVER - UPPER, 90" LH, G3F (UNPAINTED) 1 117351 COVER - UPPER, 90" RH FILL, G3F (UNPAINTED) 1 116939 COVER - UPPER, 90" RH SLAVE, G3F (UNPAINTED) 153 1 116752 RETAINING PLATE-BULKHEAD, DOUBLE 1 117517 RETAINING PLATE-BULKHEAD, DF 1 115835-002 RETAINING PLATE-BULKHEAD SINGLE 154 1 117038 LOCKING PLATE - DEFUEL 7
This Page Intentionally Left Blank 8
Fuel Storage Module Fuel Lines Gen 1 & 2 (Fill, No Regulator) 9
Fuel Storage Module Fuel Lines Gen 1 & 2 (Fill, No Regulator) (Continued) FSM Parts Manual Item Qty Quantum Description Part No. 300 7 S3-20503-008 O-RING - 3/8 ORFS 301 6 S3-20503-011 O-RING - 9/16 SAE 302 1 S3-20503-055 O-RING - FILL RECEPTACLE, HIGH FLOW 303 1 S3-20503-003 O-RING - FILL RECEPTACLE, STANDARD 304 1 111409-216 O-RING - VALVE TO CYLINDER 307 1 116621 DUST CAP - FILL RECEPTACLE, HIGH FLOW 308 1 116620 DUST CAP - FILL RECEPTACLE, STANDARD 309 1 114444 FILL RECEPTACLE - HIGH FLOW, FILTERED, 1/2 1 114345 FILL RECEPTACLE - HIGH FLOW, FILTERED, 3/8 310 1 114928 FILL RECEPTACLE - STANDARD FILL, NO FILTER, 3/8 1 115516 FILL RECEPTACLE - STANDARD FILL, FILTERED, 3/8 311 1 114505 FILTER ASSEMBLY - COALESCING 1 116323 FILTER - REPLACEMENT, SILVER HOUSING (OT) 1 103118 CNG HP FILTER KIT, BLACK HOUSING (PK) 312 1 106904-005 FITTING - ADAPTER, VENT VLV 313 1 103501-002 FITTING - COUPLING, 9/16 SAE 314 2 103959-001 FITTING - CROSS, 3/8 315 1 105975-002 FITTING - ELBOW 316 3 103976-001 FITTING - PORT CONNECTOR, 1/2 317 2 103957-001 FITTING - TEE, 3/8 LINE 318 2 F4-20469-002 FITTING - UNION, -6 SAE TO -6 ORFS 319 1 114494 FUEL LINE - 1/4 TURN TO FITTING, RH 320 1 114499 FUEL LINE - 1/4 TURN TO TEE 321 1 114946 FUEL LINE - 1/4 TURN TO TEE, LH 1 114919 FUEL LINE - 1/4 TURN TO TEE, RH 322 1 114516 FUEL LINE - 1/4 TURN VALVE TO GAUGE 324 2 S1-20381-017 BOLT - HEX HEAD, M8 X 20 325 1 115283 CHECK VALVE - 3/8 10
Fuel Storage Module Fuel Lines Gen 1 & 2 (Fill, No Regulator) (Continued) FSM Parts Manual Item Qty Quantum Part No. Description 326 1 114998 FUEL LINE - TEE TO VALVE, LH 1 115035 FUEL LINE - TEE TO VALVE, RH 327 1 113715 GAUGE - FUEL PRESSURE 328 1 C2-20750 INSULATOR - TUBE 3/8 329 3 108896-006 LOCKNUT - NYLON, M4 330 2 114293-002 PLUG - HEX, 9/16-18 331 3 114079-005 SCREW - PHILLIPS, M4 X 12 332 2 116594 VALVE - 1/4 TURN ISOLATION, ORFS 333 1 113522 VALVE - SYSTEM VENT, CNG HIGH PRESSURE 334 1 114816 VALVE - MANUAL, 1-1/8 11
This Page Intentionally Left Blank 12
Fuel Storage Module Fuel Lines Gen 1 & 2 (Fill, With Regulator) 13
Fuel Storage Module Fuel Lines Gen 1 & 2 (Fill, With Regulator) (Continued) FSM Parts Manual Item Qty Quantum Description Part No. 300 8 S3-20503-008 O-RING - 3/8 ORFS 301 7 S3-20503-011 O-RING - 9/16 SAE 302 1 S3-20503-055 O-RING - FILL RECEPTACLE, HIGH FLOW 303 1 S3-20503-003 O-RING - FILL RECEPTACLE, STANDARD 304 1 111409-216 O-RING - VALVE TO CYLINDER 305 1 S3-20503-035 O-RING - 3/4 SAE 307 1 116621 DUST CAP - FILL RECEPTACLE, HIGH FLOW 308 1 116620 DUST CAP - FILL RECEPTACLE, STANDARD 309 1 114444 FILL RECEPTACLE - HIGH FLOW, FILTERED, 1/2 1 114345 FILL RECEPTACLE - HIGH FLOW, FILTERED, 3/8 310 1 114928 FILL RECEPTACLE - STANDARD FILL, NO FILTER, 3/8 1 115516 FILL RECEPTACLE - STANDARD FILL, FILTERED, 3/8 311 1 114505 FILTER ASSEMBLY - COALESCING 1 116323 FILTER - REPLACEMENT, SILVER HOUSING (OT) 1 103118 CNG HP FILTER KIT, BLACK HOUSING (PK) 312 1 106904-005 FITTING - ADAPTER, VENT VLV 313 1 103501-002 FITTING - COUPLING, 9/16 SAE 314 2 103959-001 FITTING - CROSS, 3/8 316 3 103976-001 FITTING - PORT CONNECTOR, 3/8 317 3 103957-001 FITTING - TEE, 3/8 LINE 318 3 F4-20469-002 FITTING - UNION, -6 SAE TO -6 ORFS 319 1 114494 FUEL LINE - 1/4 TURN TO FITTING, RH 320 1 114499 FUEL LINE - 1/4 TURN TO TEE 321 1 114946 FUEL LINE - 1/4 TURN TO TEE, LH 324 4 S1-20381-017 BOLT - HEX HEAD, M8 X 20 325 1 115283 CHECK VALVE - 3/8 327 1 113715 GAUGE - FUEL PRESSURE 328 1 C2-20750 INSULATOR - TUBE 3/8 14
Fuel Storage Module Fuel Lines Gen 1 & 2 (Fill, With Regulator) (Continued) FSM Parts Manual Item Qty Quantum Description Part No. 329 3 108896-006 LOCKNUT - NYLON, M4 330 2 114293-002 PLUG - HEX, 9/16-18 331 3 114079-005 SCREW - PHILLIPS, M4 X 12 332 2 116594 VALVE - 1/4 TURN ISOLATION, ORFS 333 1 113522 VALVE - SYSTEM VENT, CNG HIGH PRESSURE 334 1 114816 VALVE - MANUAL, 1-1/8 335 1 102366-005 FITTING - ELBOW 336 1 105961-003 FITTING - FEMALE CONNECTOR, PRD 337 2 116299-001 FITTING - HOSE BIB 338 1 116070-002 FITTING - SAE TO 37 FLARE 339 1 116475 FUEL LINE - FILTER TO REGULATOR 340 1 116477 FUEL LINE - TEE TO TEE 341 1 116478 FUEL LINE - TEE TO TEE 342 19 115776-002 NUT AND FERRULE SET, 3/8 344 1 117649 PRESSURE REGULATOR (NEW) 1 117645 PRESSURE REGULATOR (REMANUFACTURED) 1 116607 PRESSURE REGULATOR (150 PSI) 345 1 115784 VENT LINE - REGULATOR, PRD 347 1 117188 COOLANT BOWL REPAIR KIT - REGULATOR 348 1 116688 PRD REPAIR KIT - REGULATOR 15
This Page Intentionally Left Blank 16
Fuel Storage Module Fuel Lines Gen 1 & 2 (High Flow) 17
Fuel Storage Module Fuel Lines Gen 1 & 2 (High Flow) (Continued) Item Qty Quantum Description Part No. 300 13 S3-20503-008 O-RING - 3/8 ORFS 301 7 S3-20503-011 O-RING - 9/16 SAE 302 1 S3-20503-055 O-RING - FILL RECEPTACLE, HIGH FLOW 303 1 S3-20503-003 O-RING - FILL RECEPTACLE, STANDARD 304 1 111409-216 O-RING - VALVE TO CYLINDER 305 1 S3-20503-035 O-RING - 3/4 SAE 306 4 S3-20503-023 O-RING - 1/2 ORFS 307 1 116621 DUST CAP - FILL RECEPTACLE, HIGH FLOW 308 1 116620 DUST CAP - FILL RECEPTACLE, STANDARD 309 1 114444 FILL RECEPTACLE - HIGH FLOW, FILTERED, 1/2 1 114345 FILL RECEPTACLE - HIGH FLOW, FILTERED, 3/8 310 1 114928 FILL RECEPTACLE - STANDARD FILL, NO FILTER, 3/8 1 115516 FILL RECEPTACLE - STANDARD FILL, FILTERED, 3/8 311 1 114505 FILTER ASSEMBLY - COALESCING 1 116323 FILTER - REPLACEMENT KIT 312 1 106904-005 FITTING - ADAPTER, VENT VLV 313 1 103501-002 FITTING - COUPLING, 9/16 SAE 314 1 103959-001 FITTING - CROSS, 3/8 316 2 103976-002 FITTING - PORT CONNECTOR, 1/2 318 3 F4-20469-002 FITTING - UNION, -6 SAE TO -6 ORFS 322 1 114516 FUEL LINE - 1/4 TURN TO GAUGE 323 1 116287 FUEL LINE - CROSS TO FILTER 324 4 S1-20381-017 BOLT - HEX HEAD, M8 X 20 327 1 113715 GAUGE - FUEL PRESSURE 328 1 C2-20750 INSULATOR - TUBE 3/8 329 3 108896-006 LOCKNUT - NYLON, M4 330 2 114293-002 PLUG - HEX, 9/16-18 331 3 114079-005 SCREW - PHILLIPS, M4 X 12 18
Fuel Storage Module Fuel Lines Gen 1 & 2 (High Flow) (Continued) Item Qty Quantum Description Part No. 332 2 116594 VALVE - 1/4 TURN ISOLATION, ORFS 333 1 113522 VALVE - SYSTEM VENT, CNG HIGH PRESSURE 334 1 114816 VALVE - MANUAL, 1-1/8 335 1 102366-005 FITTING - ELBOW 336 1 105961-003 FITTING - FEMALE CONNECTOR, PRD 337 2 116299-001 FITTING - HOSE BIB 338 1 116070-002 FITTING - SAE TO 37 FLARE 342 7 115776-002 NUT AND FERRULE SET, 3/8 344 1 117649 PRESSURE REGULATOR (NEW) 1 117645 PRESSURE REGULATOR (REMANUFACTURED) 1 116607 PRESSURE REGULATOR (150 PSI) 345 1 115784 VENT LINE - REGULATOR, PRD 347 1 117188 COOLANT BOWL REPAIR KIT - REGULATOR 348 1 116688 PRD REPAIR KIT - REGULATOR 349 2 116822-010 FITTING - TEE, 3/8 TO 1/2 ORFS 350 1 116822-006 FITTING - TEE, 3/8 ORFS 351 2 104669-001 FITTING - TEE, 3/8 TO 1/2 SWAGELOK 352 1 117035 FUEL LINE - TEE TO VALVE 353 2 116743-005 BOLT - HEX HEAD, M6 X 70 354 1 116511-005 PLATE - CHECK VALVE MOUNT 355 2 116740-035 ISOLATOR - CHECK VALVE MOUNT 356 1 116827 FUEL LINE - TEE TO CHECK VALVE 357 1 116826 FUEL LINE - TEE TO TEE 358 1 115926 FUEL LINE - TEE TO TEE 359 1 116805 FUEL LINE - FILTER TO REGULATOR 360 1 116804 FUEL LINE - 1/4 TURN TO TEE 361 1 116451 FUEL LINE - 1/4 TURN TO TEE 362 1 116450 FUEL LINE - TEE TO CHECK VALVE 19
Fuel Storage Module Fuel Lines Gen 1 & 2 (High Flow) (Continued) Item Qty Quantum Description Part No. 363 1 116807 FUEL LINE - 1/4 TURN TO TEE 364 1 115781 FUEL LINE - FILL TO TEE 365 1 114446 CHECK VALVE - 1/2 366 7 115776-003 NUT AND FERRULE SET, 1/2 20
Fuel Storage Module Fuel Lines Gen 3 W/Fill, W/Reg, High Flow 21
Fuel Storage Module Fuel Lines Gen 3 W/Fill, W/Reg, High Flow (Continued) FSM Parts Manual Item Qty Quantum Description Part No. 300 13 S3-20503-008 O-RING - 3/8 ORFS 301 7 S3-20503-011 O-RING - 9/16 SAE 305 4 S3-20503-035 O-RING- 3/4 SAE 306 2 S3-20503-023 O-RING - 1/2 ORFS 311 1 116760 CNG HP FILTER KIT - COALESCING 318 4 F4-20469-002 FITTING - ADAPTER, -6 SAE X -6 ORFS 324 2 117291-004 SCREW - BUTTON HEAD, 3/8" - 16 330 1 116780-006 PLUG - HEX, 9/16 SAE 334 1 114816 VALVE - MANUAL, 1-1/8 335 2 102366-005 FITTING, ELBOW STRT THD ORFS -6 X SAE -6 343 1 SEE FILL BLOCK DETAIL 344 1 117643 ITT HPR - NEW, G3F (REP 115917) 349 1 116822-010 FITTING, TEE ORFS -8 X ORFS -6 BRANCH 367 1 117228 SENSOR - TEMP, CNG 368 1 105840-003 BULKHEAD - UNION, 1/2" 369 1 116983-003 NUT - BULKHEAD, 1/2" UNION 370 1 116300-003 CAP, 37 FLARE 3/8" 371 1 116482 FITTING - SYSTEM VENT 372 1 116884 VALVE, SHUT OFF SAE 373 1 117641-003 BULKHEAD - UNION, 3/4", 37 FLARE 374 1 117003-003 NUT - BULKHEAD, 3/4" UNION 375 1 114137-002 FITTING, RUN TEE, FUEL INLET 376 1 116281 PIPE ASM - FILTER 377 1 116283 PIPE ASM - 1/2'' TEE 378 1 116295 PIPE ASM - CNG CYLINDER 379 1 117215 PIPE ASM - 1/2" BULKHEAD 380 1 116751 PIPE ASM - 3/8" TEE 381 1 116958 PIPE ASM - REGULATOR 382 1 117214 PIPE ASM - 3/4" BULKHEAD 22
Fuel Storage Module Fuel Lines Gen 3 W/Fill 23
Fuel Storage Module Fuel Lines Gen 3 W/Fill (Continued) Item Qty Quantum Description Part No. 300 13 S3-20503-008 O-RING - 3/8 ORFS 301 7 S3-20503-011 O-RING - 9/16 SAE 311 1 116760 CNG HP FILTER KIT - COALESCING 318 3 F4-20469-002 FITTING - ADAPTER, -6 SAE X -6 ORFS 324 2 117291-004 SCREW - BUTTON HEAD, 3/8" - 16 330 2 116780-006 PLUG - HEX, 9/16 SAE 334 1 114816 VALVE, MANUAL, 1-1/8 335 2 102366-006 FITTING, ELBOW, ORFS -6 X SAE -8 343 1 SEE FILL BLOCK DETAIL 368 1 105840-002 UNION, BULKHEAD, CNG, 3/8" ORFS 369 1 116983-002 NUT - BULKHEAD 370 1 116300-003 CAP, 37 FLARE 3/8" 371 1 116482 FITTING - SYSTEM VENT 372 1 116884 VALVE, SHUT OFF SAE 375 1 114137-002 FITTING, RUN TEE, FUEL INLET 376 1 117485 PIPE ASM - FILTER 378 1 117484 PIPE ASM - CNG CYLINDER 379 1 117488 PIPE ASM - 3/8" BULKHEAD 380 1 117486 PIPE ASM - 3/8" TEE 383 2 117289-003 WASHER - BELLEVILLE, 3/8" 24
Fuel Storage Module Components Fill Manifold, Frame Gen 3 25
Fuel Storage Module Components Fill Manifold, Frame Gen 3, (Continued) Item Qty Quantum Part No. FSM Parts Manual Description 600 1 117950 REBUILD KIT - FILL MANIFOLD 601 5 116702-908 O-RING - SAE-8, KA 602 3 116702-906 O-RING - SAE-6, KA 603 2 116702-904 O-RING - SAE-4, KA 604 2 116702-020 O-RING - ORFS-14, KA 605 2 116702-014 O-RING - ORFS-8, KA 606 2 116702-910 O-RING - SAE-10, KA 607 1 116702-012 O-RING - ORFS-6, KA 608 1 116844 VALVE ASM- 1/4 TURN SHUTOFF 609 1 116894-006 FITTING, UNION, SAE TO ORFS -8 KA 610 1 117668 DUST CAP - FILL RECEPTACLE STANDARD 611 1 S3-20503-003 O-RING - FILL RECEPTACLE, STANDARD 612 1 118023 RECEPTACLE - FILL, STANDARD, W/O FILTER PARKER 1 118128 RECEPTACLE - FILL, STANDARD, W/O FILTER, EMER 1 116680 RECEPTACLE - FILL, STANDARD, W/ FILTER 613 1 116686 GAUGE - FUEL PRESSURE, SAE 614 1 116685 RECEPTACLE - FILL, HIGH FLOW, W/OUT FILTER 1 116679 RECEPTACLE - FILL, HIGH FLOW, W/ FILTER 615 1 S3-20503-055 O-RING FILL RECEPTACLE HIGH FLOW 616 1 117667 DUST CAP - FILL RECEPTACLE HIGH FLOW 617 3 110677-011 PLUG, SAE-HEX HEAD, SS 618 1 116625-003 VALVE ASM - CHECK 619 1 110677-009 PLUG, SAE-HEX HEAD, SS 620 2 F4-20469-017 FITTING, UNION SAE TO ORFS -8 KA 621 1 116777 SCREW CAP, 1 3/16" 622 1 116780-014 PLUG, HOLLOW HEX HEAD, SS 623 1 F4-20469-002 FITTING - ADAPTER, -6 SAE X -6 ORFS 624 1 116702-914 O-RING - ORFS-8, KA 1 116775 MANIFOLD ASM, FILL BLOCK 26
Fuel Storage Module Components Regulator, Frame Gen 3 27
Fuel Storage Module Components Regulator, Frame Gen 3 Item Qty Quantum Part No. 626 2 116899-001 627 1 117649 1 117645 1 117644 1 117650 1 116607 628 1 117622 629 1 S3-20503-036 630 1 116070-002 631 1 117527 632 1 116733-003 1 105961-003 Description FITTING - HOSE BARB ITT HPR REGULATOR, GEN 1 (NEW) ITT HPR REGULATOR GEN 1 (REMAN) ITT HPR REGULATOR, GEN 2 (NEW) ITT HPR REGULATOR, GEN 2 (REMAN) ITT HPR REGULATOR, GENERIC (NEW, 150 PSI) ORIFICE - SEALED O-RING - 3/4" SAE FITTING - 3/4 SAE TO 37 FLARE PRD REPAIR KIT - REGULATOR FITTING, ADAPTER, FNPT TO ORFS -6 FITTING - PRD, REGULATOR TO VENT LINE 28
Fuel Storage Module PRD Lines Gen 1 & 2 29
Fuel Storage Module PRD Lines Gen 1 & 2 (Continued) Item Qty Quantum Description Part No. 300 4 S3-20503-008 O-RING - 3/8 ORFS 301 6 S3-20503-011 O-RING - 9/16 SAE 304 1 111409-216 O-RING - VALVE TO CYLINDER 313 1 103501-002 FITTING - COUPLING, 9/16 SAE 318 1 F4-20469-002 FITTING - UNION, -6 SAE TO -6 ORFS 330 2 114293-002 PLUG - HEX, 9/16-18 334 1 114816 VALVE - MANUAL, 1-1/8 335 1 102366-005 FITTING - ELBOW 384 3 110926-005 BOLT - HEX HEAD, 3/8 X 1.50 385 3 117548 RUBBER MOUNT 386 3 115020-002 LOOP CLAMP - TUBE 3/8 (VTI CONFIGURATION) 3 115020-003 LOOP CLAMP - TUBE 1/2 (CIRCLE SEAL CONFIGURATION) 387 3 116421-005 LOCK NUT - FLANGED, 3/8 (-16) 388 2 114405 PRD - REMOTE, VTI 389 2 115785-006 PRD - DUST CAP, VTI 2 105560-012 PRD - DUST CAP, CIRCLE SEAL 390 1 116158 PRD DISCHARGE PIPE - PRD TO PRD 90, 3/8 1 116171 PRD DISCHARGE PIPE - PRD TO PRD 80, 3/8 391 1 115321-002 FITTING - TEE 3/8 (-6) 392 1 116205 PRD DISCHARGE PIPE - VALVE TO PRD, LH 90 (GEN 1) 116160 PRD DISCHARGE PIPE - VALVE TO PRD, RH 90 (GEN 1) 116207 PRD DISCHARGE PIPE - VALVE TO PRD, LH 80 (GEN 1) 116170 PRD DISCHARGE PIPE - VALVE TO PRD, RH 80 (GEN 1) 116366 PRD DISCHARGE PIPE - VALVE TO PRD, LH 60 (GEN 1) 114413 PRD DISCHARGE PIPE - VALVE TO PRD, RH 60 (GEN 1) 116831 PRD DISCHARGE PIPE - VALVE TO PRD, LH 90 (GEN 2) 116848 PRD DISCHARGE PIPE - VALVE TO PRD, RH 90 (GEN 2) 116839 PRD DISCHARGE PIPE - VALVE TO PRD, LH 80 (GEN 2) 30
Fuel Storage Module PRD Lines Gen 1 & 2 (Continued) Item Qty Quantum Description Part No. 392 1 1 393 1 1 116849 PRD DISCHARGE PIPE - VALVE TO PRD, RH 80 (GEN 2) 116879 PRD DISCHARGE PIPE - VALVE TO PRD, LH 60 (GEN 2) 117739 PRD - MOUNTING KIT, 3/8 116491 PRD - MOUNTING KIT, 1/2 31
This Page Intentionally Left Blank 32
Fuel Storage Module PRD Lines Gen 3 (80 & 90 ) 33
Fuel Storage Module PRD Lines Gen 3 (80 & 90 ) (Continued) Item Qty Quantum Description Part No. 300 4 S3-20503-008 O-RING - 3/8 ORFS 301 6 S3-20503-011 O-RING - 9/16 SAE 318 2 F4-20469-002 FITTING - ADAPTER, -6 SAE X -6 ORFS 330 2 116780-006 PLUG - HEX, 9/16 SAE 334 1 114816 VALVE, MANUAL, 1-1/8 335 1 102366-005 FITTING, ELBOW STRT THD ORFS -6 X SAE -6 388 2 114405 PRD - REMOTE, VTI 389 1 115785-006 DUST CAP - PRD (VTI) 390 1 116905 PIPE ASM - PRD TO PRD, 90" 1 117065 PIPE ASM - PRD TO PRD, 80" 391 1 115321-002 FITTING- RUN TEE, -6 ORFS X -6 SAE 392 1 116954 PIPE ASM - PRD, RH 116906 PIPE ASM - PRD, LH 34
Fuel Storage Module Brackets Gen 1 35
Fuel Storage Module Brackets Gen 1 (Continued) Item Qty Quantum Description Part No. 400 1 113899 CNG CYLINDER 90, 603L 1 114093 CNG CYLINDER 80, 534L (CANADA) 1 114093-100 CNG CYLINDER 80, 534L (USA) 1 113974 CNG CYLINDER 60, 392L *IF REPLACING, ADD ITEM 415 401 2 111964-003 PIN - COTTER, CLEVIS PIN, 1/8 X 1 402 2 115569-002 EYE BOLT - TENSION 404 2 113968 CLEVIS PIN 405 2 116488 CYLINDER BRACKET 406 2 117378-002 CYLINDER BRACKET ISOLATOR *IF REPLACING, ADD ITEMS 900, 904 & 905 IN ACCESSORIES 407 2 117419-101 CYLINDER STRAP ISOLATOR *IF REPLACING, ADD ITEMS 900, 904 & 905 IN ACCESSORIES 408 2 116421-006 LOCK NUT - FLANGED, 1/2 (-13) 409 2 113973 BOLT - SHOULDER, FLANGED, 1/2 (-13) 410 2 116989 CYLINDER STRAP - STAINLESS STEEL 2 113967 CYLINDER STRAP - STEEL 411 2 113970 SPRING SADDLE 412 2 115704 COMPRESSION SPRING 413 22 116421-008 LOCK NUT - FLANGED, 5/8 (-11) 414 2 117161-002 CYLINDER STRAP ASSEMBLY (WITH ISOLATOR) 415 1 117222 POSITIONING KIT - CYLINDER BLOCKS *IF REPLACING, ADD ITEM 900 IN ACCESSORIES AS NEEDED 416 12 115553-175 BOLT - HEX HEAD, 5/8 X 1.75 417 4 115553-225 BOLT - HEX HEAD, 5/8 X 2.25 418 4 115553-425 BOLT - HEX HEAD, 5/8 X 4.25 420 24 114325-001 WASHER - SAE, 5/8 (-11) 421 2 116505 SPACER KIT - 1 (25mm) 36
Fuel Storage Module Brackets Gen 2 37
Fuel Storage Module Brackets Gen 2 (Continued) Item Qty Quantum Description Part No. 400 1 113899 CNG CYLINDER 90, 603L 114093 CNG CYLINDER 80, 534L (CANADA) 114093-100 CNG CYLINDER 80, 534L (USA) 113974 CNG CYLINDER 60, 392L *IF REPLACING, ADD ITEM 415 401 2 111964-003 PIN - COTTER, CLEVIS PIN, 1/8 X 1 403 12 114325-001 WASHER - SAE, 5/8 (-11) 413 10 116421-008 LOCK NUT - FLANGED, 5/8 (-11) 415 2 117222 POSITIONING KIT - CYLINDER BLOCK *IF REPLACING, ADD ITEM 900 IN ACCESSORIES AS NEEDED 417 16 115378-005 U-NUT - 5/16 (-18) SHORT 419 2 116745-001 CLEVIS PIN 421 8 115553-225 BOLT - HEX HEAD, 5/8 X 2.25 422 2 116147 SPRING SADDLE 423 2 116412 COMPRESSION SPRING 424 2 117149 CYLINDER STRAP ASSEMBLY (WITH ISOLATOR) 425 4 117378-007 ISOLATOR *IF REPLACING, ADD ITEMS 900, 904, & 905 IN ACCESSORIES 426 2 115553-650 BOLT - HEX HEAD, 5/8 X 6.50 427 2 115383 CYLINDER STRAP - STAINLESS STEEL 428 2 115382 CYLINDER BRACKET 429 24 116668 BOLT - HEX HEAD, CONICAL WASHER, 5/16 X 0.875 430 2 116601 CYLINDER BRACKET ASSEMBLY 38
Fuel Storage Module Labels Gen 1 & 2 39
Fuel Storage Module Labels Gen 1 & 2 (Continued) Item Qty Quantum Part No. Description 450 1 116535 LABEL - FILL CHECK BY-PASS VALVE 451 2 113224 LABEL - CYLINDER SAFETY INFO 452 2 113446 LABEL - CYLINDER STATIC INFO 453 2 113532 LABEL - CNG CYLINDER MANU INFO (CONTACT QUANTUM) 454 2 114006 LABEL - CYLINDER BRACKET (TRRC) 455 2 114254 LABEL - CNG DIAMOND 456 1 116140 LABEL - CYLINDER EXPIRATION 457 1 116540 LABEL - CYLINDER SHUTOFF VALVE 458 1 114264 LABEL - FILL PANEL, RH 1 114930 LABEL - FILL PANEL, LH 459 1 114270 LABEL - VENT VALVE 460 1 116552 LABEL - SERIAL NUMBER 40
Accessories Gen 1 & 2 Item Qty Quantum Part No. Description 900 1 117505 DISPENSING GUN - 50ml, REUSABLE 901 1 903 1 904 1 117404-001 117404-002 116574-002 116574-003 116574-004 116574-005 116574-006 116574-007 116574-008 116574-009 116574-010 116574-011 116574-012 116574-013 116574-014 116574-015 116574-016 116574-017 116574-018 116574-019 116574-020 116574-021 117330-001 117373-001 REDUCER - 37 FLARE, 1 REDUCER - 37 FLARE, 5/8 96 CNG LOW PRESSURE FLEX HOSE 120 CNG LOW PRESSURE FLEX HOSE 144 CNG LOW PRESSURE FLEX HOSE 180 CNG LOW PRESSURE FLEX HOSE 216 CNG LOW PRESSURE FLEX HOSE 132 CNG LOW PRESSURE FLEX HOSE 108 CNG LOW PRESSURE FLEX HOSE 156 CNG LOW PRESSURE FLEX HOSE 168 CNG LOW PRESSURE FLEX HOSE 192 CNG LOW PRESSURE FLEX HOSE 204 CNG LOW PRESSURE FLEX HOSE 228 CNG LOW PRESSURE FLEX HOSE 240 CNG LOW PRESSURE FLEX HOSE 252 CNG LOW PRESSURE FLEX HOSE 264 CNG LOW PRESSURE FLEX HOSE 12 CNG LOW PRESSURE FLEX HOSE 24 CNG LOW PRESSURE FLEX HOSE 36 CNG LOW PRESSURE FLEX HOSE 48 CNG LOW PRESSURE FLEX HOSE 60 CNG LOW PRESSURE FLEX HOSE ADHESIVE - 50ml, 12 MINUTE WORKING TIME ADHESIVE - 50ml, 4-6 MINUTE WORKING TIME 905 1 117504-001 MIXER NOZZLE - 50ml 906 2 116505 116506 SPACER KIT - 1 (25mm), GEN 1 SPACER KIT - 2 (51mm), GEN 1 907 1 116544 INSULATION KIT 41
Maintenance Parts Gen 3 Item Qty Quantum Part No. S3-20503-008 S3-20503-023 S3-20503-011 S3-20503-035 S3-20503-010 S3-20503-003 S3-20503-055 Description O-RING - 3/8 ORFS O-RING - 1/2 ORFS O-RING - SAE-6 O-RING - SAE-8 O-RING - DRAIN PLUG, COALESCING FILTER O-RING - STANDARD FILL RECEPTACLE, TN1 O-RING - HIGH FLOW FILL RECEPTACLE, TN5 116702-012 O-RING - ORFS-6 TO FILL MANIFOLD 116702-014 O-RING - ORFS-8 TO FILL MANIFOLD 116702-904 O-RING - SAE-4 TO FILL MANIFOLD 116702-906 O-RING - SAE-6 TO FILL MANIFOLD 116702-908 O-RING - SAE-8 TO FILL MANIFOLD 116702-910 O-RING - SAE-10 TO FILL MANIFOLD 117018 CNG COALESCING FILTER ELEMENT KIT 117668 DUST CAP - FILL RECEPTACLE STANDARD 117667 DUST CAP - FILL RECEPTACLE HIGH FLOW 115785-005 DUST CAP - PRD (VTI) 115598 FILL PANEL LAMP 116694 FILL RECEPTACLE - STANDARD WITHOUT FILTER 116680 FILL RECEPTACLE - STANDARD WITH FILTER 116685 FILL RECEPTACLE - HIGH FLOW WITHOUT FILTER 116679 FILL RECEPTACLE - HIGH FLOW WITH FILTER 42
General Parts Gen 3 Item Qty Quantum Part No. Description 116574-003 10 CNG LOW PRESSURE FLEX HOSE 116574-004 12 CNG LOW PRESSURE FLEX HOSE 116574-005 15 CNG LOW PRESSURE FLEX HOSE 116574-006 18 CNG LOW PRESSURE FLEX HOSE 117287 FUEL LINE - CROSSOVER, 1/2 117288 FUEL LINE - CROSSOVER, 3/8 117323-003 FITTING - ELBOW, 37 FLARE-O, -12 115773-003 FITTING - ELBOW, ORFS SWIVEL, 1/2 115773-002 FITTING - ELBOW, ORFS SWIVEL, 3/8 116299-001 FITTING - NPT X BARB 117304-006 FITTING - ELBOW, NPT X BARB C2-20491-2 SPRING CLAMP 24MM - COOLANT LINES 113279-002 REDUCING UNION - 1/2 TO 3/8 TUBE N1-20300-006 LOCK NUT - HEX FLANGE, M16-2.0 S1-20298-013 BOLT - HEAVY HEX FLANGE, M16-2.0 X 40 S1-20298-007 BOLT - HEAVY HEX FLANGE, M16-2.0 X 50 S1-20298-014 BOLT - HEAVY HEX FLANGE, M16-2.0 X 60 S1-20298-016 BOLT - HEAVY HEX FLANGE, M16-2.0 X 70 S1-20298-017 BOLT - HEAVY HEX FLANGE, M16-2.0 X 80 S1-20298-010 BOLT - HEAVY HEX FLANGE, M16-2.0 X 90 S1-20298-018 BOLT - HEAVY HEX FLANGE, M16-2.0 X 100 N1-20300-005 LOCK NUT - HEX FLANGE, M14-2.0 117402-001 BOLT - HEAVY HEX FLANGE, M14-2.0 X 40 117402-002 BOLT - HEAVY HEX FLANGE, M14-2.0 X 50 117402-003 BOLT - HEAVY HEX FLANGE, M14-2.0 X 60 117577 SPACER - 50 X 50, 1 117574 SPACER - 50 X 60, 1 43
Gen 3 General Parts (Continued) Item Qty Quantum Part No. Description 117573 SPACER - 50 X 75, 1 117495 SPACER - 50 X 75, 1.5 117058 HARNESS - INTERFACE, PACCAR 117068 HARNESS - INTERFACE, FREIGHTLINER 117070 HARNESS - INTERFACE, VOLVO Item Qty Quantum Part No. Description 101 1 113925 COVER TOP, DRIVER 102 58 S1 20381 002 SCREW FUEL STORAGE MODULE COVERS 103 1 113880 DOOR CNG FILL ACCESS 104 1 114139 005 LATCH CNG FILL DOOR 105 1 114076 HINGE CNG FILL DOOR 106 12 114007 001 RIVET CNG FILL DOOR HINGE 107 1 113944 COVER BOTTOM, DRIVER SIDE 108 1 113861 COVER STORAGE MODULE END 109 1 113860 COVER STORAGE MODULE END 110 1 113946 COVER BACK, FWD, DRIVER 111 1 113947 COVER BACK, MID, DRIVER/PASS 112 1 113948 COVER BACK, AFT, DRIVER/PASS 113 6 N1 20301 001 NUT U SHAPE, COVER 44
113943 Fuel Storage Module Driver Side Fuel Storage Module Covers FSM Parts Manual 45
Fuel Storage Module Covers Item Qty Quantum Part No. Description 101 1 113925 COVER TOP, DRIVER 102 58 S1 20381 002 SCREW FUEL STORAGE MODULE COVERS 103 1 113880 DOOR CNG FILL ACCESS 104 1 114139 005 LATCH CNG FILL DOOR 105 1 114076 HINGE CNG FILL DOOR 106 12 114007 001 RIVET CNG FILL DOOR HINGE 107 1 113944 COVER BOTTOM, DRIVER SIDE 108 1 113861 COVER STORAGE MODULE END 109 1 113860 COVER STORAGE MODULE END 110 1 113946 COVER BACK, FWD, DRIVER 111 1 113947 COVER BACK, MID, DRIVER/PASS 112 1 113948 COVER BACK, AFT, DRIVER/PASS 113 6 N1 20301 001 NUT U SHAPE, COVER 46
47
Fuel Storage Module Fuel Lines 48
Fuel Storage Module Fuel Lines Item Qty Quantum Description Part No. 130 2 S1 20381 002 SCREW PRD PIPE CLAMP 131 2 102937 003 CLAMP TUBING, 3/8 132 2 N1 20301 001 NUT U SHAPE, PRD PIPE CLAMP SCREW 133 1 113940 FUEL LINE REMOTE PRD 134 1 102366 001 FITTING ELBOW, PRD INLET (Use with CS) 134 1 102366 005 FITTING ELBOW, PRD INLET (Use with VTI) 135 1 114062 PRD REMOTE, CIRCLE SEAL 135 1 114405 PRD REMOTE, VTI 136 5 S3 20503 011 O RING 9/16 ( 6) SAE ST THD 137 1 F4 20469 002 FITTING UNION, 6 SAE TO 6 ORFS 138 10 S3 20503 008 O RING 3/8 ( 6) ORFS 139 1 114082 FITTING TEE, SAE TO ORFS 140 1 113890 FUEL LINE PRD, VALVE 141 1 114190 FUEL LINE 1/4 TURN VLV 142 1 113835 VALVE 1/4 TURN ISOLATION 143 1 113895 FUEL LINE 1/4 TURN VALVE, OUT 144 1 111409 216 O RING CYLINDER VALVE 145 1 113929 2 CYLINDER VALVE AUTOMATIC, OMB 1 116503 PLUNGER ASSEMBLY KIT OMB, VALVE 1 115799 COIL OMB SOLENOID REPAIR 146 1 114137 002 FITTING RUN TEE, FUEL INLET 147 1 113892 FUEL LINE CYLINDER VLV, IN 148 2 TBD O RING 1/2 ( 5) SAE ST THD 149 1 110677 005 PLUG 1/2 ( 5) SAE, HEX HD 150 1 101382 VALVE CHECK, CNG 151 1 S1 20381 002 SCREW CNG CK VLV CLAMP 152 1 100772 006 CLAMP CNG FILL CK VLV 153 1 113891 FUEL LINE CHECK VALVE, IN 154 1 101099 CAP CNG FILL VLV 155 1 101340 RETAINER CNG TK FIL VLV RCPT CAP DUST 156 1 114064 RECEPTICLE CNG, FILL 157 1 106904 005 FITTING ADAPTER, VENT VLV 158 1 113522 VALVE BLEED, CNG HIGH PRESSURE 159 1 113715 GAUGE FUEL PRESSURE 160 1 103959 001 FITTING CROSS, 3/8 161 1 113896 FUEL LINE CNG FILTER 162 1 F4 20469 013 FITTING UNION, 5 SAE TO 6 ORFS 49
Fuel Storage Module Brackets N o t e 1 : T he strap nut is tightened until the installed height of the spring on each end of the cylinder strap is 1.024 ± 0.040 (26mm ± 1mm) with the cylinder pressure below 500 psi (34.5 bar). 50
Fuel Storage Module Brackets Item Qty Quantum Part No. Description 180 1 113594 FILL PANEL FUEL STORAGE MODULE 181 5 S1 20381 002 BOLT/SCREW FUEL STORAGE MODULE PANEL 182 1 114094 FRAME ASM LH SIDE 183 1 113928 CYLINDER ASM 352L W/SOLND VLV 183 1 113846 CYLINDER ASM 352L W/O VLV 184 2 114090 001 ISOLATOR CYLINDER FRAME 185 2 114090 002 ISOLATOR CYLINDER STRAP 186 2 114129 STRAP ASM CNG CYLINDER (INC 185) 186 2 113847 STRAP CYLINDER, 21" 187 4 N1 20300 001 NUT CYLINDER STRAP SPRING 188 4 114070 SPRING CYLINDER STRAP 189 4 113857 BUSHING CYLINDER STRAP 190 4 114067 ROD END CYLINDER STRAP 191 4 111964 003 PIN COTTER, CLEVIS PIN, 1/8 X 1 192 4 114075 PIN CLEVIS, ROD END 51
Fuel Storage Module Labels 52
Fuel Storage Module Labels Item Qty Quantum Part No. 210 211 212 213 214 215 216 1 114007 2 114006 1 114004 2 113446 2 113532 2 113224 1 114002 Description LABEL FILL AREA, GK 21" LABEL CYLINDER BRACKET (TRRC) LABEL CYLINDER EXPIRATION INFO LABEL CYLINDER STATIC INFO LABEL CNG CYLINDER MANU INFO (CONTACT QUANTUM) LABEL CYLINDER SAFETY INFO LABEL MANUAL SHUT OFF VLV 53
113954 Fuel Storage Module Passenger Side Fuel Storage Module Covers 54
Fuel Storage Module Covers Item Qty Quantum Part No. Description 101 1 113888 COVER TOP, PASSENGER 102 58 S1 20381 002 BOLT/SCREW FUEL STORAGE MODULE COVERS 107 1 113949 COVER BOTTOM, PASSENGER SIDE 108 1 113861 COVER STORAGE MODULE END 109 1 113860 COVER STORAGE MODULE END 110 1 113955 COVER BACK, FWD, PASSENGER 111 1 113947 COVER BACK, MID, DRIVER/PASS 112 1 113948 COVER BACK, AFT, DRIVER/PASS 55
Fuel Storage Module Fuel Lines 56
Fuel Storage Module Fuel Lines Item Qty Quantum Part No. Description 130 2 S1 20381 002 BOLT/SCREW PRD TUBE CLAMP 131 2 102937 003 CLAMP TUBING, 3/8 132 2 N1 20301 001 NUT U SHAPE, M6 SHORT 133 1 113951 FUEL LINE REMOTE PRD, PASSENGER 134 1 102366 001 FITTING ELBOW, PRD INLET (Use with CS) 134 1 102366 005 FITTING ELBOW, PRD INLET (Use with VTI) 135 1 114062 PRD REMOTE, CIRCLE SEAL 135 1 114405 PRD REMOTE, VTI 136 3 S3 20503 011 O RING 9/16 ( 6) SAE, ST THD 137 2 F4 20469 002 FITTING UNION, 6 SAE TO 6 ORFS 138 4 S3 20503 008 O RING 3/8 ( 6) ORFS 139 1 F4 20469 013 FITTING UNION, 5 SAE TO 6 ORFS 140 1 113890 FUEL LINE PRD, VALVE 141 1 110677 004 PLUG 9/16 ( 6) SAE, HEX HD 144 1 111409 216 O RING CYLINDER VALVE 145 1 116503 PLUNGER ASSEMBLY OMB LOCK OFF VALVE 1 115799 COIL OMB SOLENOID REPAIR 1 110677 005 PLUG 1/2 ( 5) SAE, HEX HD 148 2 3 905 N0756 O RING SAE 1/2 ( 5) 149 1 110677 005 PLUG 1/2 ( 5) SAE, HEX HD 57
Fuel Storage Module Brackets Note 1: The strap nut is tightened until the installed height of the spring on each end of the cylinder strap is 1.024 ± 0.040 (26mm ± 1mm) with the cylinder pressure below 500 psi (34.5 bar). 58
Fuel Storage Module Brackets Item Qty Quantum Part No. Description 182 1 114096 FRAME ASM RH SIDE 183 1 113928 CYLINDER ASM 352L W/SOLND VLV 183 1 113846 CYLINDER ASM 352L W/O VLV 184 2 114090 001 ISOLATOR CYLINDER FRAME 185 2 114090 002 ISOLATOR CYLINDER STRAP 186 2 114129 STRAP ASM CNG CYLINDER (INC 185) 186 2 113847 STRAP CYLINDER, 21" 187 4 N1 20300 001 NUT CYLINDER STRAP SPRING 188 4 114070 SPRING CYLINDER STRAP 189 4 113857 BUSHING CYLINDER STRAP 190 4 114067 ROD END CYLINDER STRAP 191 4 111964 003 PIN COTTER, CLEVIS PIN, 1/8 X 1 192 4 114075 PIN CLEVIS, ROD END 59
Fuel Storage Module Labels 60
Fuel Storage Module Labels Item Qty Quantum Part No. Description 211 2 114006 LABEL CYLINDER BRACKET (TRRC) 212 1 114004 LABEL CYLINDER EXPIRATRION INFO 213 2 113446 LABEL CYLINDER STATIC INFO 214 2 113532 LABEL CNG CYLINDER MANU INFO (CONTACT QUANTUM) 215 2 113224 LABEL CYLINDER SAFETY INFO 61
Fuel Storage Module Options and Accessories Item Qty Quantum Part No. Description 1 113986 FUEL LINE CROSS OVER RH 1 113956 FUEL LINE CROSS OVER LH 1 114061 002 FITTING UNION, 6 ORFS 6 ORFS 8 114085 FLANGE NUT FRAME MOUNTING BOLT 8 114134 003 BOLT M10 X 1.5, 30MM 62
Appendix A - General System Specifications Gen 1 Common Specifications Overall Height... 27.6 (701 mm) Overall Depth (Frame to Cover)... 28.6 (726 mm) Overall Depth (Frame to Step)... 33.9 (861 mm) Distance From Bottom of Assembly to Top of Bottom Step... 6.7 (169 mm) 25 X 90 Fuel Storage Module Overall Length (A)... 101.1 (2568 mm) Distance Between Cover End Cap Bolt Centers (B)... 98.7 (2506 mm) Recommended Mounting Area for Cylinder Straps (C) *... 13.5 (343 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) 2... 52.9 (1343 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) 1... 49.9 (1267 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) 3... 46.9 (1191 mm) Approximate Fuel Storage Module Weight... 748 lb (339 kg) Approximate Fuel Storage Module Weight (W/Fuel)... 1003 lb (455 kg) 25 X 80 Fuel Storage Module Overall Length (A)... 91.1 (2314 mm) Distance Between Cover End Cap Bolt Centers (B)... 88.6 (2250 mm) Recommended Mounting Area for Cylinder Straps (C) *... 12.0 (305 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) 2... 49.0 (1244 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) 1... 46.0 (1168 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) 3... 43.0 (1092 mm) Approximate Fuel Storage Module Weight... 704 lb (319 kg) Approximate Fuel Storage Module Weight (W/Fuel)... 930 lb (422 kg) * The cylinder straps may be mounted outside the recommended mounting area but the installation must be approved by a professional engineer. 1,2,3 Reference the centerline for the holes on the right side of the bracket as shown in the illustration above. 63
General System Specifications (Continued) Gen 1 FSM Parts Manual 25 X 90 Fuel Storage Module - Slave Overall Length (A)... 95.7 (2431 mm) Distance Between Cover End Cap Bolt Centers (B)... 93.3 (2369 mm) Recommended Mounting Area for Cylinder Straps (C) *... 13.5 (343 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) 2... 48.9 (1241 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) 1... 45.9 (1165 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) 3... 42.9 (1089 mm) Approximate Fuel Storage Module Weight...720 lb (327 kg) Approximate Fuel Storage Module Weight (W/Fuel)...975 lb (442 kg) 25 X 80 Fuel Storage Module - Slave Overall Length (A)... 85.8 (2180 mm) Distance Between Cover End Cap Bolt Centers (B)... 83.4 (2118 mm) Recommended Mounting Area for Cylinder Straps (C) *... 12.0 (305 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) 2... 45.9 (1165 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) 1... 42.9 (1089 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) 3... 39.9 (1013 mm) Approximate Fuel Storage Module Weight... 672 lb (305 kg) Approximate Fuel Storage Module Weight (W/Fuel)... 898 lb (407 kg) * The cylinder straps may be mounted outside the recommended mounting area but the installation must be approved by a professional engineer. 1,2,3 Reference the centerline for the holes on the right side of the bracket as shown in the illustration above. 64
General System Specifications (Continued) Gen 1 FSM Parts Manual 25 X 60 Fuel Storage Module Overall Length (A)... 72.6 (1843 mm) Distance Between Cover End Cap Bolt Centers (B)... 70.3 (1779 mm) Recommended Mounting Area for Cylinder Straps (C) *... 9.0 (229 mm) Approximate Fuel Storage Module Weight... 570 lb (259 kg) Approximate Fuel Storage Module Weight (W/Fuel)... 736 lb (334 kg) 25 X 60 Fuel Storage Module - Slave Overall Length (A)... 67.1 (1705 mm) Distance Between Cover End Cap Bolt Centers (B)... 64.7 (1643 mm) Recommended Mounting Area for Cylinder Straps (C) *... 9.0 (229 mm) Approximate Fuel Storage Module Weight... 482 lb (219 kg) Approximate Fuel Storage Module Weight (W/Fuel)... 651 lb (295 kg) * The cylinder straps may be mounted outside the recommended mounting area but the installation must be approved by a professional engineer. 65
General System Specifications (Continued) Gen 2 FSM Parts Manual Common Specifications Overall Height... 27.7 (703 mm) Overall Depth (Frame to Cover)... 28.6 (726 mm) Overall Depth (Frame to Step)... 34.0 (864 mm) Distance From Bottom of Assembly to Top of Bottom Step... 6.7 (169 mm) 25 X 90 Fuel Storage Module Overall Length (A)... 101.1 (2568 mm) Distance Between Cover End Cap Bolt Centers (B)... 98.7 (2506 mm) Recommended Mounting Area for Cylinder Straps (C) *... 15.7 (400 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) 2... 52.9 (1343 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) 1... 49.9 (1267 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) 3... 46.9 (1191 mm) Distance Between Cover End Cap Edge and Cylinder Bracket (E)... 22.9 (581 mm) Minimum Distance Between Cylinder Straps (F)... 34.3 (870 mm) Approximate Fuel Storage Module Weight...748 lb (339 kg) Approximate Fuel Storage Module Weight (W/Fuel)...1003 lb (455 kg) 25 X 80 Fuel Storage Module Overall Length (A)... 91.0 (2312 mm) Distance Between Cover End Cap Bolt Centers (B)... 88.6 (2250 mm) Recommended Mounting Area for Cylinder Straps (C) *... 14.3 (363 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) 2... 49.0 (1244 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) 1... 46.0 (1168 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) 3... 43.0 (1092 mm) Distance Between Cover End Cap Edge and Cylinder Bracket (E)... 22.9 (581 mm) Minimum Distance Between Cylinder Straps (F)... 27.3 (693 mm) Approximate Fuel Storage Module Weight... 704 lb (319 kg) Approximate Fuel Storage Module Weight (W/Fuel)... 930 lb (422 kg) * Module modifications may be required if cylinder straps are mounted outside the recommended mounting area. Any modification must be approved by a professional engineer. 1,2,3 Reference the centerline for the holes on the right side of the bracket as shown in the illustration above. 66
General System Specifications (Continued) Gen 2 FSM Parts Manual 25 X 90 Fuel Storage Module - Slave Overall Length (A)... 95.7 (2431 mm) Distance Between Cover End Cap Bolt Centers (B)... 93.3 (2369 mm) Recommended Mounting Area for Cylinder Straps (C) *... 15.7 (400 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) 2... 48.9 (1241 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) 1... 45.9 (1165 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) 3... 42.9 (1089 mm) Distance Between Cover End Cap Edge and Cylinder Bracket (E)... 17.4 (441 mm) Minimum Distance Between Cylinder Straps (F)... 34.3 (872 mm) Approximate Fuel Storage Module Weight... 720 lb (327 kg) Approximate Fuel Storage Module Weight (W/Fuel)... 975 lb (442 kg) 25 X 80 Fuel Storage Module - Slave Overall Length (A)... 85.8 (2180 mm) Distance Between Cover End Cap Bolt Centers (B)... 83.4 (2118 mm) Recommended Mounting Area for Cylinder Straps (C) *... 14.3 (363 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) 2... 45.9 (1165 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) 1... 42.9 (1089 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) 3... 39.9 (1013 mm) Distance Between Cover End Cap Edge and Cylinder Bracket (E)... 17.5 (446 mm) Minimum Distance Between Cylinder Straps (F)... 27.2 (692 mm) Approximate Fuel Storage Module Weight... 672 lb (305 kg) Approximate Fuel Storage Module Weight (W/Fuel)... 898 lb (407 kg) * Module modifications may be required if cylinder straps are mounted outside the recommended mounting area. Any modification must be approved by a professional engineer. 1,2,3 Reference the centerline for the holes on the right side of the bracket as shown in the illustration above. 67
General System Specifications (Continued) Gen 2 FSM Parts Manual 25 X 60 Fuel Storage Module Overall Length (A)... 72.5 (1841 mm) Distance Between Cover End Cap Bolt Centers (B)... 70.3 (1779 mm) Recommended Mounting Area for Cylinder Straps (C) *... 9.9 (251 mm) Distance Between Cover End Cap Edge and Cylinder Bracket (E)... 23.4 (593 mm) Minimum Distance Between Cylinder Straps (F)... 16.1 (409 mm) Approximate Fuel Storage Module Weight... 570 lb (259 kg) Approximate Fuel Storage Module Weight (W/Fuel)... 736 lb (334 kg) * Module modifications may be required if cylinder straps are mounted outside the recommended mounting area. Any modification must be approved by a professional engineer. 68
General System Specifications (Continued) Gen 3 FSM Parts Manual Common Specifications Overall Height... 27.7 (703 mm) Overall Depth (Frame to Cover)... 29.8 (756 mm) Overall Depth (Frame to Step)... 33.9 (861 mm) Distance From Bottom of Assembly to Top of Bottom Step... 6.8 (172 mm) 25 X 90 Fuel Storage Module - Standard Overall Length... 98.9 (2513 mm) Approximate Fuel Storage Module Weight... 572 lb (260 kg) Approximate Fuel Storage Module Weight (W/Fuel)... 827 lb (375 kg) Mounting Tolerance (A)... 57.1 ±0.1 (1450 ±1mm) 25 X 90 Fuel Storage Module - Dual Fuel Overall Length... 98.9 (2513 mm) Approximate Fuel Storage Module Weight... 567 lb (257 kg) Approximate Fuel Storage Module Weight (W/Fuel)... 822 lb (373 kg) Mounting Tolerance (A)... 57.1 ±0.1 (1450 ±1mm) 25 X 80 Fuel Storage Module - Standard Overall Length...89.1 (2263 mm) Approximate Fuel Storage Module Weight... 520 lb (236 kg) Approximate Fuel Storage Module Weight (W/Fuel)... 746 lb (338 kg) Mounting Tolerance (A)... 47.2 ±0.1 (1200 ±1mm) 25 X 80 Fuel Storage Module - Dual Fuel Overall Length...89.1 (2263 mm) Approximate Fuel Storage Module Weight... 515 lb (234 kg) Approximate Fuel Storage Module Weight (W/Fuel)... 741 lb (336 kg) Mounting Tolerance (A)... 47.2 ±0.1 (1200 ±1mm) 69
General System Specifications (Continued) Gen 3 FSM Parts Manual 25 X 90 Fuel Storage Module - Slave Overall Length... 95.0 (2414 mm) Approximate Fuel Storage Module Weight...544 lb (247 kg) Approximate Fuel Storage Module Weight (W/Fuel)...799 lb (363 kg) Mounting Tolerance (A)... 57.1 ±0.1 (1450mm ±1) 25 X 80 Fuel Storage Module - Slave Overall Length... 85.2 (2164 mm) Approximate Fuel Storage Module Weight... 490 lb (222 kg) Approximate Fuel Storage Module Weight (W/Fuel)... 716 lb (325 kg) Mounting Tolerance (A)... 47.2 ±0.1 (1200mm ±1) 25 X 60 Fuel Storage Module - Slave Overall Length... 66.3 (1684 mm) Approximate Fuel Storage Module Weight... TBD lb (TBD kg) Approximate Fuel Storage Module Weight (W/Fuel)... TBD lb (TBD kg) Mounting Tolerance (A)... 29.5 ±0.1 (750mm ±1) 70
Revision History Revision A - Initial Release. Revision B 6/14/16, Added GK modules All information, illustrations, and specifications are based on the latest product information available at the time of printing. Quantum Fuel Systems LLC. reserves the right to make changes at any time without notice. This information is the intellectual property of Quantum Fuel Systems LLC. and may not be altered in any way. This information is protected by the copyright laws of the United States of America, and other countries, and may not be reproduced, stored in any retrieval system, or transmitted in any form or by any means (including but not limited to electronic, mechanical, photocopying, and recording) without the prior written permission of Quantum Fuel Systems LLC. 2016 Quantum Fuel Systems LLC.
Quantum Fuel Systems LLC. 25242 Arctic Ocean Drive Lake Forest, CA 92630 Tel: (949) 930-3400 Fax: (949) 930-3401 www.qtww.com info@qtww.com