Repair Kit Repair Parts for Xtreme and XP Xtreme 220cc Lowers 40892J EN Important Safety Instructions Read all warnings and instructions in manual 72. Save those instructions. 25D2 Full Repair Kit - Graco Formulated UHMWPE/Leather (Abrasive Applications) 25D24 Full Repair Kit - PTFE (Chemical Resistance and Higher Temperatures) 2 4 5 Torque to 90-20 ft-lb (258-285 N m). Torque to 25 ft-lb (9 N m). Torque to 40-50 ft-lb (89-20 N m). Torque to 40-0 ft-lb (52-82 N m). Apply lubricant to threads before assembly. Lubricate. 25D20 Seal Full Repair Kit - Graco Formulated UHMWPE/PTFE (Chemical Resistance and Durability Below 40 F (0 C) Bulk Pack Replacement Parts 7 Circular grooves on top filter caps (not included) indicates pump series. See page for detailed information. 8. Thick, medium, and refers to the relative cross-section thickness of the o-rings. 9 Inlet spring (4) is only used in XP proportioner pumps. If using this kit to repair a lower used on the XM PFP system, do not use spring (4). Discard the spring. NOTE: Non-filter models do not use items 22, 25, and 59. 7 7 4 59* 2 9* See appropriate throat packing repair kit on page 2. 2* blue 5 27* medium 09* 7 27* 27* { 27* 2* 2 5 4* 9 } 7 27* * 27* 7 27* L22AC0 model 7 25* 22* ti2085a See appropriate piston packing repair kit on page 2. 4
Bulk Pack Replacement Parts Ref. Part Description Qty. 0* --- THROAT PACKINGS 04* --- PISTON PACKINGS 09* 24489 O-RING, PTFE, top cylinder; medium (0/pack) 2* 244898 BALL, piston, 7/8 in. (22 mm) diameter (/pack) * 2500 BALL, inlet,.5 in. (8 mm) diameter (/pack) 7 24485 SHIM, inlet, ball guide (9/pack) 9* 244999 PLUG, throat seal (0/pack) 9* 24795 PLUG, throat seal (0/pack) 22* 244895 O-RING, filter;, PTFE (0/pack) 2 284 STRAINER, 0 mesh screen, 5.5 in. (4.5 mm) (25/pack) 2 224458 STRAINER, 0 mesh screen, 5.5 in. (4.5 mm) (2/pack) 2 224459 STRAINER, 0 mesh screen, 5.5 in. (4.5 mm) (2/pack) 2 2848 STRAINER, 0 mesh screen, 5.5 in. (4.5 mm) (25/pack) 25* 22484 O-RING, lower cap (0/pack) 24489 For Series A pumps (0/pack) 27* 244894 O-RING, PTFE; (0/pack) 4 2* 24489 O-RING, PTFE, blue (0/pack) 4* 802 SPRING, foot valve; 2279 only 59* 2248 O-RING, top cap (0 pack) 244895 For Series A pumps (0/pack) * Included in Seal Repair Kits. See page to match correct o-ring with pump series. Discard unused o-rings; they do not fit different series pumps. Thick, medium, and refers to the relative cross-section thickness of the o-rings. NOTE: The L22AC0 model uses a 0 mesh filter. Full Repair Kit - PTFE - *25D24 (*Includes items shown in Replacement Parts table) 0b 0a 0f Throat Seal Repair Kit - PTFE - 25D5 0a GLAND, male, throat 0b GLAND, female, throat 0e V-PACKING, PTFE, throat () 7 0f WAVE SPRING Piston Seal Repair Kit - PTFE - 25D Throat Packings: Lips Face Down ti208a } 04a 0e 04b Lubricate Packings Piston Packings: Lips Face Up } 04e 04a GLAND, male, piston 04b GLAND, female, piston 04e V-PACKING, PTFE, piston () 5 2 40892J
Full Repair Kit - Graco Formulated UHMWPE/Leather - *25D2 (*Includes items shown in Replacement Parts table) 0b 0d Throat Packings: Lips Face Down 0a 0f Throat Seal Repair Kit - Graco Formulated UHMWPE/Leather - 25D 0a GLAND, male, throat 0b GLAND, female, throat 0c V-PACKING, leather, throat 0d V-PACKING, UHMWPE, throat () 4 0f WAVE SPRING Piston Seal Repair Kit - Graco Formulated UHMPWPE/Leather - 25D4 ti208a 0c 04a leather 04c 04b Piston Packings: Lips Face Up Lubricate Packings (soak leather packings in oil for hour) 04d 04a GLAND, male, piston 04b GLAND, female, piston 04c V-PACKING, leather, piston 2 04d V-PACKING, UHMWPE, piston () Full Repair Kit - Graco Formulated UHMWPE/PTFE - *25D20 (*Includes items shown in Replacement Parts table) 0b 0d Throat Packings: Lips Face Down 0a 0f Throat Seal Repair Kit - Graco Formulated UHMWPE/PTFE - 25D77 0a GLAND, male, throat 0b GLAND, female, throat 0c V-PACKING, PTFE, throat () 0d V-PACKING, UHMWPE, throat () 4 0f WAVE SPRING Piston Seal Repair Kit - Graco Formulated UHMWPE - PTFE - 25D9 ti208a 0c Lubricate Packings Piston Packings: Lips Face Up 04a 04c 04b 04d 04a GLAND, male, piston 04b GLAND, female, piston 04c V-PACKING, PTFE, piston () 2 04d V-PACKING, UHMWPE, piston () 40892J
O-ring Chart The pump series for all Xtreme and XP lowers are identified by the circular grooves on the top filter cap. Use the chart below to match the correct o-rings when rebuilding the pump. The original filter cap seals were changed in 200 for improved sealing. The o-rings are not interchangeable between different series filter caps. See 24F975 Filter Cap Conversion Kit, page 4. Note: The top filter cap is shown (not included in the repair kit). O-rings below are shown at actual size. Series A Series B Series C 20 20 20 59 59 Thick PTFE, 22 22 25 25 (Blue) Medium PTFE in. (25.4 mm) 4 40892J
24F975 Filter Cap Conversion Kit Purchase 24F975 Filter Cap Conversion Kit to improve sealing of Series A filters. Includes components shown. See manual 40882 for more information. Benefits: Compatible with all sizes. Improves sealing Ensures filters are installed correctly 40892J 5
All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. For patent information, see www.graco.com/patents. Original instructions. This manual contains English. MM 40892 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea GRACO INC. AND SUBSIDIARIES P.O. BOX 44 MINNEAPOLIS MN 55440-44 USA Copyright 200, Graco Inc. All Graco manufacturing locations are registe to ISO 900. www.graco.com Revision J, September 207