FLAVORFUSION WITH COLD CARBONATION Illustrated Parts List Release Date: February 0, 0 Publication Number: 60055764IPL Revision Date: March 04, 04 Revision:D Visit the Cornelius web site at www.cornelius.com for all your Literature needs.
The products, technical information, and instructions contained in this manual are subject to change without notice. These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic, and mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and construction requirements are being met, in addition to the information contained in this manual. This Product is warranted only as provided in Cornelius Commercial Warrant applicable to this Product and is subject to all of the restrictions and limitations contained in the Commercial Warranty. Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting from any of the following occurrences, including but not limited to, () other than normal and proper use and normal service conditions with respect to the Product, () improper voltage, (3) inadequate wiring, (4) abuse, (5) accident, (6) alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained persons to perform service and/or repair of the Product, (0) improper cleaning, () failure to follow installation, operating, cleaning or maintenance instructions, () use of non-authorized parts (i.e., parts that are not 00% compatible with the Product) which use voids the entire warranty, (3) Product parts in contact with water or the product dispensed which are adversely impacted by changes in liquid scale or chemical composition. Contact Information: To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact: www.cornelius.com 800-38-3600 Trademarks and Copyrights: This document contains proprietary information and it may not be reproduced in any way without permission from Cornelius. Printed in U.S.A.
TABLE OF CONTENTS Cladding Components and Overall Assembly........................................... Electrical Box Assembly Detail...................................................... 3 Ice Dispensing Assembly Detail..................................................... 4 Beverage Dispensing Assembly Detail................................................ 5 Keypad Assembly Detail............................................................ 6 Carbonator Tank Assembly Detail.................................................... 7 Carbonator Tank Assembly Detail.................................................... 8 Pump and Motor Assembly Detail.................................................... 9
CLADDING COMPONENTS AND OVERALL ASSEMBLY Figure. 0-04, Cornelius Inc. - - Publication Number: 60055764IPL
Part Part 3 4 6090085 Merchandiser Graphic (Generic) 6090 No Bonus Graphic 60586 Merchandiser Lens 60054783 Merchandiser Asy (Black) 60058350 Merchndsr Asy Black FF 60054784 Merchandiser Asy (Green) 6005853 Merchndsr Asy Green FF 6005478 Merchandiser Asy (Silver) 6005478 Merchandiser Asy (Orange) 6057088 Lid (Black) 6057089 Lid (Green) 6057086 Lid (Orange) 0 3 4 5 6 530 50335 Rubber Elbow Fitting For Cold Plate Drain Armaflex Insulation -3/8" IDx 3/8" Wall 5774 Clear Vinyl Tubing " ID X /8" Wall 70750 Hose Clamp 6004647 Drip Tray Asy (Black) 600467 Drip Tray Asy (Green) 6004673 Drip Tray Asy (Orange) 6004674 Drip Tray Asy (Silver) 045 Drip Tray Mounting Pin 60708534 Cup Rest 5 6 7 8 9 6057087 Lid (Silver) 5908 Mounting Hole Plug 33300 Keyswitch Asy (Keys Included) 007 Replacement Key Only 60054790 Wrap Flavor Fusion 6056645 70970 Coldplate Access Cover (Not Shown) 4" Adjustable Legs, 3/8"-6 Black Plastic With Nickle Plated Foot 7 8 9 0 6005548 Splash Panel (Drip Tray) 60055695 Splash Panel ("Z" Style) 6005559 Plumbing Label Diagram 607608 Keypad Asy (Generic) 6005950 Keypad Asy (No Bonus) 604084 Pump And Motor Assembly 609337 Generic Decal Set 60043354 Cold Plate Cover Assembly Publication Number: 60055764IPL - - 0-04, Cornelius Inc.
ELECTRICAL BOX ASSEMBLY DETAIL Figure. 3 4 5 6 7 8 9 0 3 Part 60047655 Transformer 56000379 Capacitor 6077 Capacitor Mount 603485 Main Electrical Board 3595000 Electrical Board Support 700 Machine Screw, #0-3, Ground 7005 Hex Nut, 0-3 Keps 36 Ballast 360 Starter 398 Fluorescent Bulb 3" 30794 6036445 6036456 Agitator Motor Heater Agitator Motor Harness Carb Pump And Motor Harness 4 5 6 7 8 9 0 Part 30995 Power Cord 6036455 Liquid Level Control Harness 6036457 Ice Chute Position Sensor Harness 603484 Electrical Interface Board 6036487 Interface Harness 6037468 Interface Harness (No Bonus) 603688 6036444 Main Board To Interface Board Syncronization Harness (Not Shown) Solenoid Valve Harness (Not Shown) 6005560 Wiring Diagram Label 87876000 Terminal Block NOTE : SEE WIRING DIAGRAM FOR CONNEC- TION DETAILS. 0-04, Cornelius Inc. - 3 - Publication Number: 60055764IPL
ICE DISPENSING ASSEMBLY DETAIL Figure 3. Part Part 3 4 5 6 7 8 9 0 5087 Agitator Retainer 6004770 Agitator Disk 6004766 Agitator 600473 Agitator (opt. w/no disk reqd) 60705 Gear Box Shaft Seal 5876 Gear Box Shaft Gasket 603493 Service Motor (Without Gear Box) 603493 Motor and Gear Box Assembly 8694000 6070590 Lock Washer.6 ID X.489 OD X.06 Thick, SS Self-Locking Socket Head Cap Screw, /4-0, Long, SS 600550 Clevis Pin,.50 Dia X.75 Long, SS 6070943 Hairpin Cotter, SS 3 4 5 6 7 8 9 0 605857 Ice Chute Push Bar 607093 Ice Chute Lever (not shown) 605853 Upper Ice Chute Assembly 607093 Hex Nut, /4-0 Nylock, SS 70066 Flat Washer,.65 ID X.750 OD X.055 Thick, SS 605853 Lower Ice Chute 60048706 Ice Gate 60703 Ice Gate Gasket 60046504 Ice Gate Restrictor Plate 070405 V548 Machine Screw #08-3 Truss Phillips Head, / Long, SS Flat Washer, #0 SS 603457 Ice Chute Position Sensor 9043 Heater Caution Label Publication Number: 60055764IPL - 4-0-04, Cornelius Inc.
BEVERAGE DISPENSING ASSEMBLY DETAIL Figure 4. Part Part 3 4 5 6 7 8 9 0 3 4 5 60607737 Water Valve: DO NOT SWITCH WITH ITEM 60607738 Syrup Valve: DO NOT SWITCH WITH ITEM LBJ0604 Torsion Spring Clamp 9/64 Tygon Tubing 5/6 OD X 6070893 3/6 ID: Supplied in 6 Lengths. Connects between Valve Outlet and Baffle. 6076708 Valve removal tool 600493 Diffuser: Requires item 9. Cap unused baffle inlets with item 7 6004330 Cap 357000 Oetiker clamp # 8.7 607637 O-ring.050" 03CS 65-70 Duro 607636 O-ring.864" 070CS 65-70 Duro 60587 Diffuser Assembly: Comes with item 0. For brand syrup valves only. 605650 Brand Outer Nozzle 60565 Bonus Outer Nozzle (Optional) 605839 Valve Back Block 6070060 Screw, 0-6 Thread Forming Sheetmetal Phillips Head SS,.5 Long 6 7 8 9 0 3 4 60709068 Elbow Fitting, /4 Barb X /4 Dole, SS 506 Must fully insulate with Prestite Insulation 5036 Insulation Tape 396000 Oetiker Clamp #.3 60708933 Tygon Tubing 7/6 OD X /4 ID: Supplied in 6 Lengths 506 Must fully insulate with Prestite Insulation 5036 Insulation Tape 5063 Armaflex Insulation 3/8 ID X 3/8 WALL: Supplied in 6' lengths. 77900800 Y-Fitting () /4 X 3/8 Barb, 506 Must fully insulate with Prestite Insulation 5036 Insulation Tape 60607436 5049 347000 605669 Polyethylene Tubing.380" ID X.593" OD: Supplied in 6' lengths. Armaflex Insulation Tubing / ID X 3/8 WALL: Supplied in 6' lengths. Dow Lubricant: Apply around O-rings. No Bonus Cover Assembly (Optional) 0-04, Cornelius Inc. - 5 - Publication Number: 60055764IPL
KEYPAD ASSEMBLY DETAIL Figure 5. Part Part 3 4 5 6 7 8 9 0 600450 Brand Keypad: Order must include item 9 6004509 Bonus Keypad (Optional): Order must include item 9 60709634 Pine Tree Push In Clip.8" DIA 607606 Front Bezel Panel (Generic) 60763 Front Bezel Panel (No Bonus) 607940 Brand Bezel 607940 Bonus Bezel (Optional) 6034836 Ice Icon Circuit Board 6079405 Brand Push Button 6079406 Bonus Push Button (Optional) 38036000 Push Nut,.5" DIA 6058 Multicolor Indicator Lens 3 4 5 6 7 8 6076907 Stand Off 6-3 Threaded 30734000 000507 V548 6070587 707 603746 Machine Screw, #06-3 Pan Head Phillips with Lock Washer, 3/8" Long Double Sided Tape " Wide: Apply tape as shown so backlighting of icons is not blocked. Supplied on a roll. #0 Flat washer, SS Shoulder Head Screw, #08-3 Phillips Head, SS Machine Screw, #8-3 Truss Phillips Head, 3/8" Long, SS Keypad to E-board Transition Harness (not shown) Publication Number: 60055764IPL - 6-0-04, Cornelius Inc.
CARBONATOR TANK ASSEMBLY DETAIL 6 4 8 9 0 3 5 7 Figure 6. Part 7704000 L-Swivel Fitting 7/6-0 (/4 FFL) FL X /4Barb, SS 780500 Male Gasket Flare Fitting 3 6467700 Check Valve Fitting 4 39803300 O-Ring.39 ID.070 CS 70 DU BU-N 5 64686 Check Valve Sleeve SS 6 64560 Check Valve Ball,.35 SS Part 7 64678 Spring 8 3550 9 6060708 O-Ring.30 ID.070 CS 60 DU BU-N Liquid Level Control Probe: Must be purchased together w/ 0 (ORing) 0 355007 O-Ring.488 ID 03 CS 60 DU BU-N 3836000 Valve Relief Yel Cabonator 60043354 Cold Plate Cover Assembly 0-04, Cornelius Inc. - 7 - Publication Number: 60055764IPL
CARBONATOR TANK ASSEMBLY DETAIL Figure 7. Part Part 3 4 5 6 7 7704000 L-Swivel Fitting 7/6-0 (/4 FFL) FL X /4 Barb, SS 780500 Male Gasket Flare Fitting 7740400 Check Valve Fitting O-Ring.39 ID.070 CS 70 DU 39803300 BU-N 64686 Check Valve, SS 64560 Check Valve Ball,.35 SS 64678 Spring 8 9 0 3550 6060708 O-Ring.30 ID.070 CS 60 DU BU-N Liquid Level Control Probe: Must be purchased together with item 0 (O-ring). O-Ring.488 ID 03 CS 60 DU 355007 BU-N 3836000 Valve Relief Yel Carbonator 60583 Carb Tank Complete Assembly Publication Number: 60055764IPL - 8-0-04, Cornelius Inc.
PUMP AND MOTOR ASSEMBLY DETAIL Figure 8. Part Part 6070 Pump, 5GPH 5 87483000 Clamp 60608773 Check Valve 3/8MPT 5/8-8 6 337000 Straight Fitting 3/8 MPT X 3/8 MF, Brass 3 4 6070980 Pressure Regulator 75 PSIG 60030058 Motor Pump 7 8 74004000 Polyethylene Tubing.56 ID X.3 OD 357000 Oetiker Clamp #8.7 0-04, Cornelius Inc. - 9 - Publication Number: 60055764IPL
Figure 9. Part 6005548 Splash Panel 60055695 Z Style Splash Panel 60055760 ADA Z Style Splash Panel 60055759 ADA Splash Panel 60056477 ADA Panel (Flavor Overload) 60056479 ADA Z Style Panel (Flavor Overload) Part 60055739 Lower Gasket 600503 Lower Gasket (Flavor Overload) 60055740 Key Pad Assembly 3 60054 Key Pad Assembly (Flavor Overload) 4 6005389 Screw, Philips Pan Publication Number: 60055764IPL - 0-0-04, Cornelius Inc.
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