FRS-SLA geared motors. All aluminium motor & wormbox units

FRS-SLA geared motors All aluminium motor & wormbox units

The FRS worm geared motor units are outstanding examples of the diverse range and product performance that has built the CMG name. The FRS-SLA series ranges up to 500Nm, 0.09 to 4.0kW, and offers adaptability, reliability and flexibility. CMG s world best practices and technologies, plus our international computerised sales, spare parts and service back-up mean we can offer a total commitment to every customer. You can be sure every product supplied by CMG s Motors, Transmission or Drives divisions... be it an electric motor, geared motor, variable frequency drive, soft starter, or one of our many other associated products...will perform exactly to specification, and deliver reliable performance year after year with minimum maintenance and downtime. CMG s Technology division is a recognised R & D leader offering professional engineering staff and facilities for design, testing, product development and quality control. When you think Motors, Transmission, Drives, or research and development Technology...think CMG. n 149352 All CMG products are regularly redesigned and improved and CMG reserves the right to change the design, technical specification and dimensions without prior notice. E&OE.

FRS-SLA worm geared motors 0.09 to 4.0 kw, ratios 7 to 252:1, up to 500 Nm This is a CMG short form catalogue for the CMG range of FRS-SLA geared motors. For further detailed information please refer to the nearest CMG office for separate FRS gearbox or SLA motor catalogues. This partnership of two proven products combines our diecast aluminium FRS gearbox with our cast aluminium SLA motor, providing a rugged and reliably finished product. After assembly of the two components all FRS-SLA geared motors are test run. FRS wormbox The FRS worm gearboxes, sizes 28 to 85, are manufactured with housings and covers of die-cast aluminium alloy. The modular design allows for alternative output covers on both sides. Wormshafts and wormwheels have a right-hand gearing design with a ZK tooth profile, and are designed and verified for 15,000 running hours in accordance with BS 721. Wormshafts are alloy steel, case hardened and profile ground. Wormwheels are of centrifically cast bronze on a cast iron hub. Standard output format is hollow bore. Alternatively, single or double solid output shafts are available (see page 10). FRS wormboxes, sizes 28 to 85, are delivered filled with ISO VG320 grade synthetic long-life oil (no plugs). This catalogue details all output cover designs for wormboxes supplied fitted to SLA motors. Dimensions of free input shaft arrangements are available on request. SLA motor The CMG low weight and compact profile SLA range of motors are recognized for their inherent suitability for all geared motor applications. Standard motors are 3 phase, 380-425 volt, 50 Hz. For other power supplies please refer to the motor nameplate. Motors are manufactured with F class insulation, with windings designed to limit the temperature rise to 80K. Product code specification When placing an order the gearbox product code, mounting arrangement, terminal box position (see page 5), and motor kw rating should be specified. The product code of the gearbox is composed in accordance with the following example: V R S 0 4 0 0 8 0 0 6 3 S 1-3 4-6 7-9 10-12 13-14 Positions 1 to 3 Series VRS = FRS wormbox VRA = FRS wormbox with FXA single stage helical box Positions 4 to 6 Gearbox size 028, 040, 050, 060, 070, and 085 Positions 7 to 9 Gearbox ratio Positions 10 to 12 Gearbox input size 056 = 56 B5 07A = 71 14A 100 = 100 B5 05A = 56 B14A 080 = 80 B5 10A = 100 B14A 063 = 63 B5 08A = 80 B14A 112 = 112 B5 06A = 63 B14A 090 = 90 B5 11A = 112 B14A 071 = 71 B5 09A = 90 B14A Positions 13 and 14 Mounting arrangement PP = standard (multi mount) S = Foot mount I = Foot mount type S underdriven D = Foot mount type S vertical F = Flange mount type F RHS F1 = Flange mount type F LHS Service factors Where the required service factor is not known it can be calculated using the following formula and tables. Service factor SF = F 1 x F 2 x F 3 The SLA motor has an all cast aluminium construction, and provides a protection rating of IP54 for both motor and terminal box, with increased ratings available on request. Models listed in this catalogue are standard B5 flange or B14A face mount, 4 pole (1500 rpm) with other motor speeds available upon request. Also available in the CMG-SLA range of motors are 240 volt single phase motors, and motors built to customer specifications. F 1 selection F 2 selection F 3 selection Hours per day Uniform load Variable load CMG Transmission / Cat FRS-SLA 05-10 (1st Edition) 3 Shock load Starts per hour F 2 Expected lifetime F 3 3 to 4 0.8 1.0 1.5 6 1.0 10 000 0.8 8 to 10 1.0 1.2 1.8 60 1.2 15 000 1.0 10 to 24 1.4 1.6 2.0 120 1.4 20 000 1.4

Gearbox selection data Type r/min Nm SF ratio Gearbox code 0.09kW Motor SLA56B-4 code M3400009 SLA 1330 r/min 0.29 Amps FRS 28-56B 14 26 0.3 100 VRS02810005 0.18kW 18 22 0.5 80 VRS02808005 20 19 0.6 70 VRS02807005 25 18 0.9 56 VRS02805605 28 17 1.0 49 VRS02804905 35 15 1.1 40 VRS02804005 50 11 1.8 28 VRS02802805 70 9.1 1.8 20 VRS02802005 93 7.1 2.5 15 VRS02801505 140 5 >3 10 VRS02801005 200 3.6 >3 7 VRS02800705 Motor SLA63B-4 code M3400018 SLA 1360 r/min 0.55 Amps FRA 50-63B 8.0 118 1.2 176 VRA05017606 11 98 1.2 126 VRA05012606 FRS 50-63B 14 57 0.8 100 VRS05010006 18 51 1.1 80 VRS05008006 20 45 1.4 70 VRS05007006 FRS 40-63B 25 38 1.0 56 VRS04005606 28 35 1.2 49 VRS04004906 35 30 1.4 40 VRS04004006 50 23 2.1 28 VRS04002806 70 18 2.1 20 VRS04002006 93 14 3.0 15 VRS04001506 140 10 >3 10 VRS04001006 200 7.3 >3 7 VRS04000706 FRS 28-63B 50 23 0.9 28 VRS02802806 0.37kW 70 18 0.9 20 VRS02802006 93 14 1.3 15 VRS02801506 140 10 1.7 10 VRS02801006 200 7.0 2.4 7 VRS02800706 Motor SLA71B-4 code M3400037 SLA 1350 r/min 1.0 Amps FRA 70-71B 5.5 346 0.9 252 VRA07025207 FRA 60-71B 8.0 251 1.0 176 VRA06017607 11 215 1.1 126 VRA06012607 FRS 70-71B 14 130 1.0 100 VRS07010007 18 110 1.4 80 VRS07008007 FRS 60-71B 18 106 1.0 80 VRS06008007 20 97 1.3 70 VRS06007007 25 85 1.5 56 VRS06005607 FRS 50-71B 28 76 1.0 49 VRS05004907 35 65 1.1 40 VRS05004007 FRS 40-71B 50 48 1.0 28 VRS04002807 70 38 1.0 20 VRS04002007 93 30 1.4 15 VRS04001507 140 21 2.1 10 VRS04001007 200 15 2.9 7 VRS04000707 Type r/min Nm SF ratio Gearbox code 0.55kW Motor SLA80A-4 code M3400055 SLA 1390r/min 1.4 Amps FRA 85-80A 5.5 525 1.0 252 VRA08525208 8.0 394 1.3 176 VRA08517608 FRA 70-80A 11 325 0.9 126 VRA07012608 FRS 85-80A 14 210 1.0 100 VRS08510008 FRS 70-80A 18 163 1.0 80 VRS07008008 20 155 1.1 70 VRS07007008 25 135 1.3 56 VRS07005608 28 126 1.5 49 VRS07004908 FRS 60-80A 25 125 1.0 56 VRS06005608 28 114 1.1 49 VRS06004908 35 99 1.4 40 VRS06004008 50 75 1.9 28 VRS06002808 FRS 50-80A 50 75 1.1 28 VRS05002808 0.75kW 70 57 1.1 20 VRS05002008 93 44 1.7 15 VRS05001508 140 32 2.4 10 VRS05001008 200 23 >3 7 VRS05000708 Motor SLA80B-4 code M3400075 SLA 1390 r/min 1.9 Amps FRA 85-80B 8.0 537 0.9 176 VRA08517608 FRA 70-80B 11 449 1.1 126 VRA07012608 FRS 85-80B 18 239 1.2 80 VRS08508008 20 225 1.3 70 VRS08507008 FRS 70-80B 25 180 1.0 56 VRS07005608 28 171 1.1 49 VRS07004908 FRS 60-80B 35 135 1.0 40 VRS06004008 50 102 1.4 28 VRS06002808 70 79 1.5 20 VRS06002008 FRS 50-80B 93 60 1.2 15 VRS05001508 1.1kW 140 43 1.7 10 VRS05001008 200 31 2.4 7 VRS05000708 Motor SLA90S-4 code M3400110 SLA 1410 r/min 2.5 Amps FRA 85-90S 15 505 1.0 95 VRA08509509 22 404 1.3 63 VRA08506309 FRS 85-90S 25 285 1.1 56 VRS08505609 28 246 1.3 49 VRS08504909 FRS 70-90S 35 212 1.1 40 VRS07004009 50 158 1.4 28 VRS07002809 70 122 1.6 20 VRS07002009 FRS 60-90S 70 116 1.1 20 VRS06002009 93 91 1.4 15 VRS06001509 140 63 2.1 10 VRS06001009 200 45 2.5 7 VRS06000709 = Refer product code specification, on page 3, positions 12 and 13. = Motor Flange, 5 = B5, 7 = B14A 4 CMG Transmission / Cat FRS-SLA 05-10 (1st Edition)

Type r/min Nm SF ratio Gearbox code 1.5kW Motor SLA90L-4 code M3400150 SLA 1390 r/min 3.3 Amps FRA 85-90L 22 550 1.0 63 VRA08506309 FRS 85-90L 29 330 1.0 49 VRS08504909 35 295 1.4 40 VRS08504009 FRS 70-90L 50 215 1.0 28 VRS07002809 70 166 1.2 20 VRS07002009 93 128 1.5 15 VRS07001509 140 88 2.0 10 VRS07001009 FRS 60-90L 93 125 1.0 15 VRS06001509 2.2kW 140 86 1.5 10 VRS06001009 200 61 1.8 7 VRS06000709 Motor SLA100LA-4 code M3400220 SLA 1430 r/min 4.5 Amps FRS 85-100L 50 319 1.0 28 VRS08502810 70 246 1.3 20 VRS08502010 FRS 70-100L 93 187 1.0 15 VRS07001510 3.0 kw 140 129 1.4 10 VRS07001010 200 92 1.8 7 VRS07000710 Motor SLA100LB-4 code M3400300 SLA 1420 r/min 5.9 Amps FRS 85-100L 70 335 1.0 20 VRS08502010 93 255 1.1 15 VRS08501510 FRS 70-100L 140 176 1.0 10 VRS07001010 4.0 kw 200 126 1.3 7 VRS07000710 Motor SLA112M-4 code M3400400 SLA 1440 r/min 7.9 Amps FRS 85-112M 140 235 1.1 10 VRS08501011 200 168 1.5 7 VRS08500711 = Refer product code specification, on page 3, positions 12 and 13. = Motor Flange, 5 = B5, 7 = B14A Mounting arrangements CMG Transmission / Cat FRS-SLA 05-10 (1st Edition) 5

Dimensional drawings Face mount type PC Gearbox dimensions Motor dimensions Weight 2) Type C D 1) E G1 I K M1 N N1 P1 R1 S S2 T V1 AC ØF B5 ØF B14 HB K2 LB FRS 28-56 30 14 34 42 28 57.5 16.3 40 5 67 56 32-3 3) 47 M6 4) 114 120 80 109 276 178 4.7-63 120 140 90 123 295 197 5.8 FRS 40-63 41 18 50 60 40 70.5 20.8 50 6 94 83 38 2 67 M6 120 140 90 123 318 197 7.2-71 137 160 105 130 335 214 8.8 FRS 50-63 49 25 61 70 50 88 28.3 60 8 100 85 49 2.5 78 M8 120 140 90 123 345 197 8.5-71 137 160 105 130 362 214 10.1-80 158 200 120 145 397 249 14.8 FRS 60-71 60 25 70 70 60 94 28.3 72 8 102 85 57.5 2.5 92 M8 137 160 105 130 380 214 12.8-80 158 200 120 145 415 249 17.5-90S 178 200 140 157 429 263 20-90L 178 200 140 157 454 288 21 FRS 70-71 60 28 80 80 70 118 31.3 86 8 118 100 57 3 106 M8 137 160 105 130 418 214 15.3-80 158 200 120 145 453 249 20-90S 178 200 140 157 467 263 22-90L 178 200 140 157 492 288 23-100L 198 250 160 170 528 324 32 FRS 85-80 61 35 98 110 85 137 38.3 103 10 150 130 56.5 3 117 M10 158 200 120 145 489 249 24.5-90S 178 200 140 157 503 263 26.5-90L 178 200 140 157 528 288 27.5-100 198 250 160 170 564 324 38.5-112 221 250 160 192 582 342 41.5 1) See page 10 for alternative shaft sizes 2) Gear motor weight includes oil 3) Spigot is recessed on FRS 28 4) 4 mounting holes are rotated by 45 [kg] 6 CMG Transmission / Cat FRS-SLA 05-10 (1st Edition)

Foot mount type S Gearbox dimensions Motor dimensions Weight 2) Type A A1 B B1 C D 1) F1 H I K M1 N N1 S1 T AC ØF B5 ØF B14 HB K2 LB FRS 28-56 70 52 78 66 30 14 5.5 52 28 57.5 16.3 40 5 6 47 114 120 80 109 276 178 4.7-63 120 140 90 123 295 197 5.8 FRS 40-63 100 70 102 84 41 18 7 71 40 70.5 20.8 50 6 9 67 120 140 90 123 318 197 7.2-71 137 160 105 130 335 214 8.8 FRS 50-63 120 85 119 99 49 25 9 85 50 88 28.3 60 8 12 78 120 140 90 123 345 197 8.5-71 137 160 105 130 362 214 10.1-80 158 200 120 145 397 249 14.8 FRS 60-71 138 95 136 111 60 25 11 100 60 94 28.3 72 8 12 92 137 160 105 130 380 214 12.8-80 158 200 120 145 415 249 17.5-90S 178 200 140 157 429 263 20-90L 178 200 140 157 454 288 21 FRS 70-71 158 120 140 116 60 28 11 115 70 118 31.3 86 8 14 106 137 160 105 130 418 214 15.3-80 158 200 120 145 453 249 20-90S 178 200 140 157 467 263 22-90L 178 200 140 157 492 288 23-100 198 250 160 170 528 324 32 FRS 85-80 193 140 168 140 61 35 13 135 85 137 38.3 103 10 15 117 158 200 120 145 489 249 24.5-90S 178 200 140 157 503 263 26.5-90L 178 200 140 157 528 288 27.5-100 198 250 160 170 564 324 38.5-112 221 250 160 192 582 342 41.5 1) See page 10 for alternative shaft sizes 2) Gear motor weight includes oil [kg] CMG Transmission / Cat FRS-SLA 05-10 (1st Edition) 7

Dimensional drawings Foot mount type FRA Gearbox dimensions Motor dimensions Type A A1 B B1 C D 1) F1 H I K M1 N N1 S1 T AC ØF B5 ØF B14 HB K2 LB FRA 40-63 100 70 102 84 41 18 7 71 40 154 20.8 50 6 9 67 120 140 90 110 401 197 8.7 FRA 50-63 120 85 119 99 49 25 9 85 50 171 28.3 60 8 12 78 123 140 90 110 428 197 10-71 178 134 160 105 92 452 214 12.9 FRA 60-71 138 95 136 111 60 25 11 100 60 188 28.3 72 8 12 97 134 160 105 92 474 214 15.6-80 207 164 200 120 107 528 249 21.1 FRA 70-71 158 120 140 116 60 28 11 115 70 214 31.3 86 8 14 106 134 160 105 92 514 214 18.1-80 233 164 200 120 107 568 249 24 FRA 85-80 193 140 168 140 61 35 13 135 85 251 38.3 103 10 15 117 164 200 120 145 603 249 28.5 1) See page 10 for alternative shaft sizes 2) Gear motor weight includes oil Weight 2) [kg] 8 CMG Transmission / Cat FRS-SLA 05-10 (1st Edition)

Flange mount type FL FRS Part Number C ØF ØG P P2 ØR U V Z 28 V570-203 30 70 40 49 19 56 4 6.5 6 40 V571-203 41 140 95 82 41 115 6 9 10 50 V572-203 49 160 110 92 43 130 10 9 10 60 V579-203 60 180 115 116 56 150 10 11 11 70 V573-203 60 200 130 111 51 165 12 13 14 85 V574-203 61 250 130 100 39 165 6 13 14 Alternative side covers (for interchangeability with other brands) SA PA-PB FA-FB-FR SA Dimensions PA-PB Dimensions FA-FB-FR Dimensions Type A1 B1 F1 H Type G1 P1 R1 S S2 V1 Type F G P R U V Z 28 SA - - - - 28 PA - - - - - - 28 FA 80 50 50.5 68 3.5 6.5 7 40 SA 52 81 8.5 72 40 PA 50 95 65 38 2.0 M6 40 FA 105 60 69 87 5.0 9 8 40 PB - - - - - - 40 FB 120 80 62 100 4.0 9 9 50 SA 63 98.5 9 82 50 PA 68 110 94 49 2.5 M6 50 FA 125 70 93 90 5.0 11 10 50 PB 60 110 75 49 2.5 M6 50 FB - - - - - - - 60 SA - - - - 60 PA 75 104 90 47.5 5.5 M8 60 FA 165 110 90 130 10 10.5 15 60 PB - - - - - - 60 FB 180 115 86 150 3.5 11 12 70 SA - - - - 70 PA 90 125 110 55 3.0 M8 70 FA 165 115 116 150 4.5 11 10 70 PB 70 116 85 57 4.0 M8 70 FR 160 110 84.5 130 4.5 11 14 85 SA 140 146 11 142 85 FB 210 152 119.5 176 5.0 11 14 CMG Transmission / Cat FRS-SLA 05-10 (1st Edition) 9

Options and extras Alternative shaft sizes CMG standard hollow shaft diameter is chosen to meet the Australian market preference. Also available is the European alternative. Bore diameter Type Australian market European alternative FRS40 18mm 19mm FRS50 25mm 24mm FRS70 28mm 30mm FRS85 35mm 32mm Torque Arms Part Number Dimensions FRS Basic Bushed A B C D E F F1 G I I1 28 V470-202-004 V470-202-002 133.5 80 33.5 42 56 10.5 10 7 4 15 40 V471-202-004 V471-202-002 165 90 50 60 83 10.5 10 7 4 15 50 V472-202-004 V472-202-002 185 100 60 70 85 10.5 10 9 4 15 60 V479-202-004 V479-202-002 230 150 50 70 85 10.5 10 9 6 20 70 V473-202-004 V473-202-002 240 150 60 80 100 10.5 10 9 6 20 85 V474-202-004 V474-202-002 313 200 75 110 130 20.5 20 11 6 25 Output shafts Part number Dimensions FRS Single ended Double ended A B C D D1 E L M 28 V470-901-014 V470-902-014 58 1 30 14 M5-60 31 40 V471-901-018 V471-902-018 80 10 40 18 M8 22 82 50 40(alt) V471-901-019 V471-902-019 80 10 40 19 M8 22 82 50 50 V472-901-025 V472-902-025 95 10 45 25 M8 28 98 55 50(alt) V472-901-024 V472-902-024 95 10 45 24 M8 28 98 55 60 V479-901-025 V479-902-025 117 10 50 25 M8 30 120 60 70 V473-901-028 V473-902-028 117 10 60 28 M8 34 120 70 70(alt) V473-901-030 V473-902-030 117 10 60 30 M8 34 120 70 85 V474-901-035 V474-902-035 119 10 70 35 M10 38 122 80 85(alt) V474-901-032 V474-902-032 119 10 70 32 M10 38 122 80 10 CMG Transmission / Cat FRS-SLA 05-10 (1st Edition)

Torque limiting device TLE & TLI The TLE (externally fitting) and TLI (internally fitting) torque limiters offer full gearbox protection against unexpected operational overloads. Simple hand release, and manual operation in the case of power failure are available with this device. Slipping torque can be adjusted through a locking knob control. It is factory set to maximum torque of the gearbox or can be set to a demand torque. Travel Limiting Device SL The SL travel limiter is used in all applications where a geared motor must be stopped by means of limit switches after a given operational time. The unit is designed to be fitted to the FRS worm gearboxes with easy wiring and adjustment on site without special tooling. FVR mechanical variator In addition to fixed speed units, a variable speed model is available by incorporating the FVR series mechanical variator between the motor and FRS or FRA gearbox. Double wormbox FRS/FRS Fitting two FRS type gearboxes together makes possible a selection of high reduction ratios to achieve low output speeds and a change of configuration. When incorporating the FVR variator output speeds listed in the fixed speed selection data are the maximum speeds with a reduction of 5:1 stepless variation. Motor Frame Part Number Q1 Q 63 B5 VVR010000063F 101 113 71 B5 VVR020000071F 124 164 80 B5 VVR030000080F 146 196 90 B5 VVR040000090F 176 236 CMG Transmission / Cat FRS-SLA 05-10 (1st Edition) 11

HEAD OFFICE 19 Corporate Ave PO Box 2340 Rowville VIC 3178 Australia Tel: +61 (0)3 9237 4000 Fax: +61 (0)3 9237 4010 AUSTRALIA Sales : 1300 888 853 Support : 1800 676 722 www.cmggroup.com.au CMG Pty Ltd ABN 15 248 126 938 VICTORIA 19 Corporate Ave Rowville VIC 3178 Tel: +61 (0)3 9237 4040 Fax: +61 (0)3 9237 4050 NEW SOUTH WALES 8/26 Powers Road Seven Hills NSW 2147 Tel: +61 (0)2 9674 1555 Fax: +61 (0)2 9674 4652 QUEENSLAND 2/6 Overlord Place Acacia Ridge QLD 4110 Tel: +61 (0)7 3273 5366 Fax: +61 (0)7 3273 5877 NORTH QUEENSLAND Cnr. John Vella Drive & Connors Rd Paget, Mackay NQLD 4740 Tel: +61 (0)7 4952 6244 Fax: +61 (0)7 4952 6277 NORTHERN TERRITORY 24 Benison Road Winnellie NT 0821 Tel: +61 (0)8 8947 2633 Fax: +61 (0)8 8947 1499 WESTERN AUSTRALIA 2/9 Noble Street Kewdale WA 6105 Tel: +61 (0)8 9353 5600 Fax: +61 (0)8 9353 2244 SOUTH AUSTRALIA 2/24 Richard Street Hindmarsh SA 5007 Tel: +61 (0)8 8340 8333 Fax: +61 (0)8 8340 8800 TASMANIA 112 Tarleton Street East Devonport TAS 7310 Tel: +61 (0)3 6427 9911 Fax: +61 (0)3 6427 9922 ASIA PACIFIC www.cmggroup.com.sg SINGAPORE CMG Electric Motors (Asia Pacific) Pte Ltd Registration No. 200414611G 21 Tuas South Street 1 Singapore 638032 Tel: +65 6863 3473 Fax: +65 6863 3476 EUROPE www.cmguk.co.uk UNITED KINGDOM CMG Electric Motors (UK) Ltd Registration No. 0459 5019 Unit C1 Hortonpark Industrial Estate Hortonwood 7, Telford Shropshire TF17GP UK Tel: +44 (0)1952 602 950 Fax: +44 (0)1952 602 959 NEW ZEALAND Sales : 0800 676 722 www.cmggroup.co.nz CMG Electric Motors (NZ) Ltd NZCN : 567 351 AUCKLAND 44 Rennie Drive Airport Oaks, Mangere Auckland Tel: +64 (0)9 275 9162 Fax: +64 (0)9 275 9164 CHRISTCHURCH 254 Annex Road Middleton, Upper Ricarton Christchurch Tel: +64 (0)3 348 3740 Fax: +64 (0)3 348 3760 ROTORUA 62 Pururu Sreet Rotorua Tel: +64 (0)7 347 8624 Fax: +64 (0)7 347 8629 SOUTH AFRICA www.cmggroup.co.za CMG Electric Motors South Africa (Pty) Ltd Registration No. 2003/001379/07 JOHANNESBURG 212 Albert Amon Road Millennium Business Park Meadowdale Johannesburg 1609 Tel: +27 (0)11 453 1930 Fax: +27 (0)11 453 9560 DURBAN Unit 4 Constantia Park 1415 North Coast Road Redhill 4051 Tel: +27 (0)31 569 5551 Fax: +27 (0)31 569 5549 CMG products are sold and recommended by : CMG Transmission / Cat FRS-SLA 05-10 (1st Edition)