Document # 16.01.00 PIO/DIO Rev. A 06/23/08 TOYOTA YARIS 2008- ELECTRONIC CRUISE CONTROL KIT Part Number: 00016-52030 Code: CL7 Section I Installation Preparation Kit Contents Item # Qty. Description 1. 57A-02337 1 Cruise Control Module 2. 57A-02338 1 Switch Interface Module 3. 57A-02341 1 Main Wiring Harness/Automatic 4. 57A-02339 1 Pedal Interface Harness 5. 55A-01648 2 Hardware Kit 6. 57A-02342 1 Control Switch 4 3 Recommended Tools Safety Tools Gloves, Safety Glasses Special Tools Torque Wrench (36. in. lbs.) Installation Tools Pliers Crimping Tool Side cutter Drill Bit or Knockout Punch Special Chemicals Alcohol/Water Solution Temp. Probe For t-taps For NSS (A/T only) To cut wire ties 9.5mm or 3/8 (for switch) 2 1 6 5 Recommended Sequence of Application Item # 1 2 3 Legend Accessory *Mandatory Contents of Hardware Bag, 55A-01648 Qty Description 6 T-taps, 18-22 AWG Female 10 Wire Zip Ties 2 Adhesive backed Foam Sq. 1 8-pin Control Switch connector 2 Weather sealant 1 Cruise Control Switch form 1 Connector, 14-18 AWG 1 Posi-Tap TM Connector Additional Items Required For Installation Conflicts Note: General Applicability Automatic Transmission SPECIAL NOTE: Installation Sequences After TMS and Safety mandated preparatory steps have been taken, the installation sequence is the suggested method for completing the accessory installation. In some instances the suggested sequence is written for one associate to install and in others the sequence is given as part of a team accessory installation. Unless otherwise stated in the document, the associates may perform the installation steps in any order to make the installation as efficient as possible while maintaining consistent quality. Southeast Toyota Distributors, LLC Page 1 of 8
TOYOTA YARIS ELECTRONIC CRUISE KIT Installation Temperature Surface temperature must be between 700 F and 1100 F for optimum installation. 1. It is advisable to disconnect the negative battery cable for 3 minutes before beginning installation, to avoid unintended air bag deployment. Note and record any anti-theft radio codes prior to disconnecting ( figure 1) 2. Remove driver side small object box, lower dash panel, and steering column cover for ease of access. B. Install Electronic Modules NOTE: Clean all mounting surfaces with alcohol/water solution where double sided adhesive tape is used. 1. There are two electronicmodules. The larger one is the Cruise Control Module and the smaller one is theswitch Interface Module. 2. Apply the larger supplied piece of doublesided adhesive tape to the Cruise Control Module, and the smaller piece of double-sided tape to the Switch Interface Module. 3. Assemble 20-pin connector frommain Wiring Harness onto mating connector of Cruise Control Module. Apply the 10 and 4 pin connectors from Pedal Interface Harness to mating connector on Switch Interface Module. Warning: Be sure to use the 4 pin connector that is on the same side of the wire harness fuse as the 10 pin connector.failure to do so could damage vehicle s ECM. See the picture insert in Figure2 for further guidance. Figure 1 Switch Interface Module Figure 2 Mount Module behind J/B Figure 3 Cruise Control Module 4. Locate the linked harness between the Cruise Control and Switch Interface Modules. Connect the four pin mating connectors. 5. Place the Cruise Control Module on the back side of the main J/B. (Note: Add two tie wraps to cruise control module) Then place the switch Interface Module on the inside wall of the driver-side dash left of the J/B.(figure 2,3) 6. Route the Pedal Interface Harness through steering column and down to the accelerator.(figure 4) Southeast Toyota Distributors, LLC Page 2 of 8 Route Pedal Interface Harness Figure 4
TOYOTA YARIS ELECTRONIC CRUISE KIT Section II Installation Procedure 7. Locate the 6 pin plug and mate connectors on the Pedal Interface Harness. Remove the accelerator 6-pin connector and apply to mating connector of Pedal Interface Harness. Apply the other connector to the accelerator. (figure 5) Accelerator 6-pin Connector C. Wiring Connections (figures 6-16) 1. Use the supplied self-stripping connectors from hardware pack to apply a T-Tap onto the following J/B wires: Function Connector Pin See Fig. Vehicle Color IGN 4B 9 7 RED BRAKE + A13 1 8, 9 BLACK BRAKE - A13 2 8, 9 GREEN VSS 4B 26 7 PURPLE NSS C27 9 15, 16 Lt. BLUE 2. Use the following wires from the Main Harness to connect to vehicle tapped wire: Function Cruise Harness Color Vehicle TTap Wire IGN ORANGE RED BRAKE + BROWN BLACK BRAKE - BROWN/WHITE GREEN VSS BLUE PURPLE NSS RED Lt. BLUE Wire Connections Figure 6 Blue (Cruise) Purple (Vehicle) 3. Remove driver-side kick panel and 10mm bolt to apply green wire from the Cruise Control Module to ground point D1 in figure 10. 4. Locate the main harness firewall grommet. 5. Undernealth the dash to the left of the steering column cut a small slit in the indented side of the grommet as shown in fig. 11. & route the red wire (NSS) through the slit into the engine compartment & apply sealant. Route cable as shown in fig. 12, 13 & 15. Southeast Toyota Distributors, LLC Figure 5 Page 3 of 8 CONNECTOR 4B OF JUNCTION BOX Orange (Cruise) Red (Vehicle) Figure 7 Back (Wire side) of Connector 4B
TOYOTA YARIS ELECTRONIC CRUISE KIT Section II Installation Procedure 6. Find connector C27 above transmission. Use the supplied Posi-Tap TM to connect the red wire from the relay on the Main Wiring Harness to light blue wire pin 9. (figure 15, 16 & 17) Note: Apply 1 tie wrap @connector shown in fig 15 7. Apply the supplied weather sealant to the connection. Be sure all of connection is sealed properly. GROUND POINT D1 8. Secure Cruise Control and Switch Interface Module harnesses with zip ties away from moving parts. Secure Relay on harness as shown in figure 14. BRAKE Figure 10 Fig. 11 Figure 8 Brown/White (Cruise) Green (Vehicle) Brown (Cruise) Black (Vehicle) Red wire (NSS) inserted through the main harness grommet under dash to access the engine compartment Fig. 12 Figure 9 Function Connector Pin Vehicle wire Color BRAKE - A13 2 GREEN BRAKE + A13 1 BLACK Function Cruise Harness Color Vehicle T-Tap Wire BRAKE + BROWN BLACK BRAKE - BROWN/WHITE GREEN Southeast Toyota Distributors, LLC Red wire exiting the grommet & routing toward the transmission connector. Page 4 of 8
TOYOTA YARIS ELECTRONIC CRUISE KIT Section II Installation Procedure Fig. 13 Fig. 15 Red wire routing under battery tray with tie wrap locations. Optional step: Remove battery for ease of tie wrap installation. Tie wrap location at the transmission connector Note: Add weather sealant to the connector. Lt. Blue Wire Pin 9 Figure 16 Red (Cruise) Lt. Blue (Vehicle) Figure 14 Relay Mounting Location Figure 17 Southeast Toyota Distributors, LLC Page 5 of 8
TOYOTA YARIS ELECTRONIC CRUISE KIT Section II Installation Procedure D. Install Control Switch (Figure 17,18) 1. Use the level wedges on the Control Switch as an angle template to drill a 9.5mm hole in the lower shroud of the steering column cover. Position lock-washers as shown. 2. Apply nut and position Control Switch for driver s best view. 3. Assemble 8-pin connector from the sack parts to the mating wire colors on the Control switch harness. 4. Route the assembled Control Switch harness down to the mating connector of the Cruise Control harness. 5. Secure the Control Switch harness with zip ties away from moving parts. DRILL 9.5MM HOLE AT 17 DEGREE ANGLE, 30 mm from edge of plastic towards Steering Wheel, 65 mm from top of plastic down from Steering Wheel. Figure 17 E. Testing 1. Reconnect negative battery cable and torque to 36 in. lbs. Reenter anti-theft radio codes. 2. Turn ignition on. Apply the on/off button of Cruise Control Switch. F. Reassembly 1. Reinstall all removed pieces taking care to ensure harnesses and wiring connections are properly secured. 2. Make sure all harnesses are not pinched or bound by trim pieces. Figure 18 Southeast Toyota Distributors, LLC Page 6 of 8
TOYOTA YARIS ELECTRONIC CRUISE KIT Section III Wiring Diagram Southeast Toyota Distributors, LLC Page 7 of 8
CRUISE CONTROL OPERATION FUNCTION CHECK THE CRUISE CONTROL ALLOWS YOU TO CRUISE THE VEHICLE AT A DESIRED SPEED OVER 40 KM/H (25 MPH) EVEN WITH YOUR FOOT OFF THE ACCELERATOR PEDAL. YOUR CRUISING SPEED CAN BE MAIN- TAINED UP OR DOWN GRADES WITHIN THE LIMITS OF ENGINE PERFORMANCE, ALTHOUGH A SLIGHT SPEED CHANGE MAY OCCUR WHEN DRIVING UP OR DOWN THE GRADES. ON STEEPER HILLS, A GREATER SPEED CHANGE WILL OCCUR SO IT IS BETTER TO DRIVE WITHOUT THE CRUISE CONTROL. CANCELLING THE PRESET SPEED YOU CAN CANCEL THE PRESET SPEED BY: A. PULLING THE LEVER IN THE CANCEL DI-RECTION AND RELEASING IT. B. DEPRESSING THE BRAKE PEDAL. C. DEPRESSING THE CLUTCH PEDAL (MANUAL TRANSMISSION). IF THE VEHICLE SPEED FALLS BELOW ABOUT 40 KM/H (25 MPH), THE PRE- SET SPEED WILL AUTO-MATICALLY CANCEL OUT. IF THE VEHICLE SPEED DROPS 16 KM/H (10 MPH) BELOW THE PRESET SPEED, THE PRESET SPEED WILL ALSO AUTOMATICALLY CANCEL OUT. TURNING THE SYSTEM ON TO OPERATE THE CRUISE CONTROL, PRESS THE CRUISE ON OFF BUTTON. THIS TURNS THE SYSTEM ON. THE INDICATOR LIGHT IN THE INSTRUMENT PANEL SHOWS THAT YOU CAN NOW SET THE VEHICLE AT A DESIRED CRUISING SPEED. ANOTHER PRESS WILL TURN THE SYSTEM COMPLETELY OFF. CAUTION TO HELP MAINTAIN MAXIMUM CONTROL OF YOUR VEHICLE, DO NOT USE THE CRUISE CONTROL WHEN DRIVING IN HEAVY OR VARYING TRAFFIC, OR ON SLIP- PERY (RAINY, ICY OR SNOW COVERED) OR WINDING ROADS. AVOID VEHICLE SPEED INCREASES WHEN DRIVING DOWNHILL. IF THE VEHICLE SPEED IS TOO FAST IN RELATION TO THE CRUISE CONTROL SET SPEED, CANCEL THE CRUISE CONTROL THEN DOWNSHIFT THE TRANSMISSION TO USE ENGINE BRAKING TO SLOW DOWN. CAUTION TO AVOID ACCIDENTAL CRUISE CONTROL EN-GAGEMENT, KEEP THE CRUISE ON OFF SWITCH OFF WHEN NOT USING THE CRUISE CONTROL. IF THE PRESET SPEED AUTOMATICALLY CANCELS OUT OTHER THAN FOR THE ABOVE CASES, HAVE YOUR VEHICLE CHECKED BY YOUR TOYOTA DEALER AT THE EARLIEST OPPORTUNITY. RESETTING TO A FASTER SPEED PUSH THE LEVER UP IN THE RES/ACC DIRECTION AND HOLD IT. RELEASE THE LEVER WHEN THE DESIRED SPEED IS ATTAINED. WHILE THE LEVER IS HELD UP, THE VEHICLE WILL GRADUALLY GAIN SPEED. HOWEVER, A FASTER WAY TO RESET IS TO AC-CELERATE THE VEHICLE AND THEN PUSH THE LEVER DOWN IN THE SET/COAST DIRECTION. RESETTING TO A SLOWER SPEED PUSH THE LEVER DOWN IN THE SET/COAST DIRECTION AND HOLD IT. RELEASE THE LEVER WHEN THE DESIRED SPEED IS ATTAINED. WHILE THE LEVER IS HELD DOWN, THE VEHICLE SPEED WILL GRADUALLY DECREASE. HOWEVER, A FASTER WAY TO RESET IS TO DE-PRESS THE BRAKE PEDAL AND THEN PUSH THE LEVER DOWN IN THE SET/COAST DIRECTION. CAUTION FOR MANUAL TRANSMISSION: WHILE DRIVING WITH THE CRUISE CONTROL ON, DO NOT SHIFT TO NEUTRAL WITHOUT DEPRESSING THE CLUTCH PEDAL, AS THIS MAY CAUSE ENGINE RACING OR OVERREVVING. NOTE ON VEHICLES WITH AUTOMATIC TRANSMISSION, EVEN IF YOU TURN OFF THE OVER- DRIVE SWITCH, WITH THE CRUISE CONTROL ON, ENGINE BRAKING WILL NOT BE APPLIED BECAUSE THE CRUISE CONTROL IS NOT CANCELLED. TO DECREASE THE VEHICLE SPEED, RESET TO A SLOWER SPEED WITH THE CRUISE CONTROL LEVER OR DEPRESS THE BRAKE PEDAL. IF YOU USE THE BRAKE PEDAL, CRUISE CONTROL IS CAN- CELLED. SETTING AT A DESIRED SPEED ON VEHICLES WITH AUTOMATIC TRANSMISSION, THE TRANSMISSION MUST BE IN D BEFORE YOU SET THE CRUISE CONTROL SPEED. BRING YOUR VEHICLE TO THE DESIRED SPEED, PUSH THE LEVER DOWN IN THE SET/COAST DIRECTION AND RELEASE IT. THIS SETS THE VE-HICLE AT THAT SPEED. IF THE SPEED IS NOT SATISFACTORY, TAP THE LEVER UP FOR A FASTER SPEED, OR TAP IT DOWN FOR A SLOWER SPEED. EACH TAP CHANGES THE SET SPEED BY 1.6 KM/H (1.0 MPH). YOU CAN NOW TAKE YOUR FOOT OFF THE ACCELERATOR PEDAL. IF YOU NEED ACCELERATION FOR EXAMPLE, WHEN PASSING DEPRESS THE ACCELERATOR PEDAL ENOUGH FOR THE VEHICLE TO EXCEED THE SET SPEED. WHEN YOU RELEASE IT, THE VEHICLE WILL RETURN TO THE SPEED SET PRIOR TO THE ACCELERATION. RESUMING THE PRESET SPEED IF THE PRESET SPEED IS CANCELLED BY PULLING THE CONTROL LEVER OR BY DEPRESSING THE BRAKE PEDAL OR CLUTCH PEDAL, PUSHING THE LEVER UP IN THE RES/ACC DIRECTION WILL RESTORE THE SPEED SET PRIOR TO CANCELLATION. HOWEVER, ONCE THE VEHICLE SPEED FALLS BE-LOW ABOUT 40 KM/H (25 MPH), THE PRESET SPEED WILL NOT BE RESUMED. CRUISE CONTROL FAILURE WARNING IF THE CRUISE INDICATOR LIGHT IN THE INSTRUMENT CLUSTER FLASHES WHEN USING THE CRUISE CONTROL, PRESS THE CRUISE ON OFF BUTTON TO TURN THE SYSTEM OFF AND THEN PRESS IT AGAIN TO TURN IT ON. IF ANY OF THE FOLLOWING CONDITIONS THEN OCCURS, THERE IS SOME TROUBLE IN THE CRUISE CONTROL SYSTEM. THE INDICATOR LIGHT DOES NOT COME ON. THE INDICATOR LIGHT FLASHES AGAIN. THE INDICATOR LIGHT GOES OUT AFTER IT COMES ON. Southeast Toyota Distributors, LLC Page 8 of 8