Automotive Service Technician (AST)

Autmtive Service Technician (AST)

The latest versin f this dcument is available in PDF frmat n the ITA website www.itabc.ca T rder printed cpies f Prgram Outlines r learning resurces (where available) fr BC trades cntact: Crwn Publicatins, Queen s Printer Web: www.crwnpub.bc.ca Email: crwnpub@gv.bc.ca Tll Free 1 800 663-6105 Cpyright 2017 Industry Training Authrity This publicatin may nt be mdified in any way withut permissin f the Industry Training Authrity Autmtive Service Technician Industry Training Authrity 1

AUTOMOTIVE SERVICE TECHNICIAN (AST) PROGRAM OUTLINE APPROVED BY INDUSTRY DECEMBER 2016 BASED ON RSOS 2016 Develped by Industry Training Authrity Prvince f British Clumbia

Intrductin TABLE OF CONTENTS Sectin 1 INTRODUCTION... 3 Frewrd... 4 Acknwledgements... 5 Hw t Use this Dcument... 6 Sectin 2 PROGRAM OVERVIEW... 8 Prgram Credentialing Mdel... 9 Occupatinal Analysis Chart... 10 Training Tpics and Suggested Time Allcatin: Level 1... 13 Training Tpics and Suggested Time Allcatin: Level 2... 15 Training Tpics and Suggested Time Allcatin: Level 3... 16 Training Tpics and Suggested Time Allcatin: Level 4... 17 Sectin 3 PROGRAM CONTENT... 18 Level 1 Autmtive Service Technician... 19 Level 2 Autmtive Service Technician... 49 Level 3 Autmtive Service Technician... 72 Level 4 Autmtive Service Technician... 93 Sectin 4 TRAINING PROVIDER STANDARDS... 115 Facility Requirements... 116 Tls and Equipment: Cmmn t All Levels... 117 Tls and Equipment: Level 1... 119 Tls and Equipment: Level 2... 121 Tls and Equipment: Level 3... 121 Tls and Equipment: Level 4... 121 Reference Materials... 122 Instructr Requirements... 123 Appendices... 124 APPENDIX A: Assessment Guidelines... 125 Appendix A: Assessment Guidelines... 126 Level 1 Grading Sheet: Subject Cmpetency and Weightings... 128 Level 2 Grading Sheet: Subject Cmpetency and Weightings... 129 Level 3 Grading Sheet: Subject Cmpetency and Weightings... 130 Level 4 Grading Sheet: Subject Cmpetency and Weightings... 131 APPENDIX B: Glssary... 132 Appendix B: Glssary... 133 APPENDIX C: Previus Cntributrs... 134 Appendix C: Previus Cntributrs... 135 Autmtive Service Technician Industry Training Authrity 2

Intrductin Sectin 1 INTRODUCTION Autmtive Service Technician (AST) Autmtive Service Technician Industry Training Authrity 3

Intrductin Frewrd This revised Autmtive Service Technician Prgram Outline is intended as a guide fr instructrs, apprentices, and emplyers f apprentices as well as fr the use f industry rganizatins, regulatry bdies, and prvincial and federal gvernments. It reflects updated standards based n the 2016 Red Seal Occupatinal Standard (RSOS) and the Autmtive Service Technician Occupatinal Analysis (2016) and British Clumbia industry and instructr subject matter experts. Practical instructin by demnstratin and student participatin shuld be integrated with classrm sessins. Safe wrking practices, even thugh nt always specified in each peratin r tpic, are an implied part f the prgram and shuld be stressed thrughut the apprenticeship. This Prgram Outline includes a list f recmmended reference textbks that are available t supprt the learning bjectives and the minimum shp requirements needed t supprt instructin. The Prgram Outline was prepared with the advice and assistance f the Autmtive Service Technician Review Cmmittee and will frm the basis fr further updating f the British Clumbia Autmtive Service Technician Prgram by the Industry Training Authrity (ITA). Cmpetencies are t be evaluated thrugh written exams and practical assessments. A passing grade is achieved by getting an verall mark f 70%. See the Assessment Guidelines in the Appendix fr mre details. The types f questins used n these exams must reflect the cgnitive level indicated by the learning bjectives and the learning tasks listed in the related cmpetencies. Achievement Criteria are included fr thse cmpetencies that require a practical assessment. The intent f including Achievement Criteria in the Prgram Outline is t ensure cnsistency in training acrss the many training institutins in British Clumbia. Their purpse is t reinfrce the thery and t prvide a mechanism fr evaluatin f the learner s ability t apply the thery t practice. It is imprtant that these perfrmances be bservable and measureable and that they reflect the skills spelled ut in the cmpetency as thse required f a cmpetent jurneypersn. The cnditins under which these perfrmances will be bserved and measured must be clear t the learner as well as the criteria by which the learner will be evaluated. The learner must als be given the evaluatin criteria. The perfrmance spelled ut in the Achievement Criteria is a suggested perfrmance and is nt meant t stifle flexibility f delivery. Training prviders are welcme t substitute ther practical perfrmances that measure similar skills and attainment f the cmpetency. Multiple perfrmances may als be used t replace individual perfrmances where apprpriate. SAFETY ADVISORY Be advised that references t the WrkSafeBC safety regulatins cntained within these materials d nt/may nt reflect the mst recent Occupatinal Health and Safety Regulatin the current Standards and Regulatin in BC can be btained n the fllwing website: http://www.wrksafebc.cm. Please nte that it is always the respnsibility f any persn using these materials t infrm him/herself abut the Occupatinal Health and Safety Regulatin pertaining t his/her wrk. Autmtive Service Technician Industry Training Authrity 4

Intrductin Acknwledgements Industry and Instructr Subject Matter Experts retained t assist in the develpment f the Occupatinal Analysis Chart and the Prgram Prfile: Jamie Blmfield Okanagan Cllege Dean Cadieux Vancuver Island University Jeff Hff Napa AutPr Russ Hunter BC Insititute f Technlgy Rbert Kunka Vancuver Cmmunity Cllege Nic Nelsn Freman's Integra Tire Aut Centre Li Trung Mercedes-Benz Matt Wilkie Clverdale Aut Repair Industry and Instructr Subject Matter Experts retained t assist in the develpment f the Prgram Outline: Jamie Blmfield Okanagan Cllege Dean Cadieux Vancuver Island University Jeff Hff Napa AutPr Russ Hunter BC Insititute f Technlgy Rbert Kunka Vancuver Cmmunity Cllege Nic Nelsn Freman's Integra Tire Aut Centre Li Trung Mercedes-Benz Chris Wylie Searles Aut Repair The Industry Training Authrity wuld like t acknwledge the dedicatin and hard wrk f all the industry and training prvider representatives appinted t identify the training requirements f the Autmtive Service Technician (AST) ccupatin. Autmtive Service Technician Industry Training Authrity 5

Intrductin Hw t Use this Dcument This Prgram Outline has been develped fr the use f individuals frm several different audiences. The table belw describes hw each sectin can be used by each intended audience. Sectin Training Prviders Emplyers/ Spnsrs Apprentices Challengers Prgram Credentialing Mdel Cmmunicate prgram length and structure, and all pathways t cmpletin Understand the length and structure f the prgram Understand the length and structure f the prgram, and pathway t cmpletin Understand challenger pathway t Certificate f Qualificatin OAC Cmmunicate the cmpetencies that industry has defined as representing the scpe f the ccupatin Understand the cmpetencies that an apprentice is expected t demnstrate in rder t achieve certificatin View the cmpetencies they will achieve as a result f prgram cmpletin Understand the cmpetencies they must demnstrate in rder t challenge the prgram Training Tpics and Suggested Time Allcatin Shws prprtinate representatin f general areas f cmpetency (GACs) at each prgram level, the suggested prprtin f time spent n each GAC, and percentage f time spent n thery versus practical applicatin Understand the scpe f cmpetencies cvered in the technical training, the suggested prprtin f time spent n each GAC, and the percentage f that time spent n thery versus practical applicatin Understand the scpe f cmpetencies cvered in the technical training, the suggested prprtin f time spent n each GAC, and the percentage f that time spent n thery versus practical applicatin Understand the relative weightings f varius cmpetencies f the ccupatin n which assessment is based Prgram Cntent Defines the bjectives, learning tasks, high level cntent that must be cvered fr each cmpetency, as well as defining bservable, measureable achievement criteria fr bjectives with a practical cmpnent Identifies detailed prgram cntent and perfrmance expectatins fr cmpetencies with a practical cmpnent; may be used as a checklist prir t signing a recmmendatin fr certificatin (RFC) fr an apprentice Prvides detailed infrmatin n prgram cntent and perfrmance expectatins fr demnstrating cmpetency Allws individual t check prgram cntent areas against their wn knwledge and perfrmance expectatins against their wn skill levels Autmtive Service Technician Industry Training Authrity 6

Intrductin Sectin Training Prviders Emplyers/ Spnsrs Apprentices Challengers Training Prvider Standards Defines the facility requirements, tls and equipment, reference materials (if any) and instructr requirements fr the prgram Identifies the tls and equipment an apprentice is expected t have access t; which are supplied by the training prvider and which the student is expected t wn Prvides infrmatin n the training facility, tls and equipment prvided by the schl and the student, reference materials they may be expected t acquire, and minimum qualificatin levels f prgram instructrs Identifies the tls and equipment a tradespersn is expected t be cmpetent in using r perating; which may be used r prvided in a practical assessment Appendix Glssary Defines prgram specific terminlgy and acrnyms Autmtive Service Technician Industry Training Authrity 7

Prgram Overview Sectin 2 PROGRAM OVERVIEW Autmtive Service Technician (AST) Autmtive Service Technician Industry Training Authrity 8

Prgram Overview Prgram Credentialing Mdel Apprenticeship Pathway This graphic prvides an verview f the Autmtive Service Technician apprenticeship pathways. C f Q = Certificate f Qualificatin C f A = Certificate f Apprenticeship C f C = Certificate f Cmpletin WBT = Wrk-Based Training Autmtive Service Technician Level 4 Technical Training: 210 hurs WBT: 6,360 hurs ITA Standardized Written Exam Interprvincial Red Seal Exam RECOMMENDATION FOR CERTIFICATION RED SEAL C f Q Autmtive Service Technician C f A Autmtive Service Technician Autmtive Service Technician 3 Technical Training: 210 hurs Accumulate wrk-based training hurs ITA Certificate f Qualificatin Exam 4,770 WBT HOURS + RECOMMENDATION FOR CERTIFICATION C f Q Autmtive Service Technician 3 C f A Autmtive Service Technician 3 C f C Autmtive Service Technician CREDIT Technical Training: AST 1 WBT: 450 hurs Autmtive Service Technician 2 Technical Training: 210 hurs Accumulate wrk-based training hurs ITA Certificate f Qualificatin Exam 3,180 WBT HOURS + RECOMMENDATION FOR CERTIFICATION C f Q Autmtive Service Technician 2 C f A Autmtive Service Technician 2 Autmtive Service Technician Fundatin Prgram Technical Training: 900 hurs Autmtive Service Technician 1 Technical Training: 210 hurs Accumulate wrk-based training hurs ITA Certificate f Qualificatin Exam 1,590 WBT HOURS + RECOMMENDATION FOR CERTIFICATION C f Q Autmtive Service Technician 1 C f A Autmtive Service Technician 1 APPRENTICESHIP - DIRECT ENTRY CROSS-PROGRAM CREDITS Individuals wh hld the credentials listed belw are entitled t receive partial credit tward the cmpletin requirements f these prgrams: C f Q Truck and Transprt Mechanic Technical Training: Nne Wrk-Based Training: 1,590 hurs* C f Q Heavy Duty Equipment Technician Technical Training: Nne Wrk-Based Training: 1,590 hurs* *Individuals wh are hlders f bth certificates will nly be awarded credit fr 1,590 WBT hurs ttal Autmtive Service Technician Industry Training Authrity 9

Prgram Overview Occupatinal Analysis Chart AUTOMOTIVE SERVICE TECHNICIAN Occupatin Descriptin: Autmtive Service Technicians pssess the full range f knwledge and abilities required t perfrm preventative maintenance, diagnse prblems and repair vehicle systems including engines, vehicle management, hybrids, steering, braking, tires, wheels, drivetrains, suspensin, electrical, electrnics, heating, ventilatin and air cnditining (HVAC), restraints, trim and accessries f autmtive vehicles and light trucks with a grss vehicle weight less than 5,500 kg. PERFORM SAFETY- RELATED FUNCTIONS Maintain safe wrk envirnment Use persnal prtective equipment (PPE) and safety equipment A A1 1 1 A2 USE TOOLS, EQUIPMENT AND DOCUMENTATION Use tls and equipment Use fasteners, tubing, hses and fittings Use histing and lifting equipment Use technical infrmatin B B1 B2 B3 1 1 1 1 B4 USE COMMUNICATION AND MENTORING TECHNIQUES Use cmmunicatin techniques Use mentring techniques C C1 1 4 C2 DIAGNOSE AND REPAIR ENGINE SYSTEMS D Diagnse and repair cling systems Diagnse and repair lubricating systems Diagnse and repair engine assembly D1 D2 D3 2 2 2 2 Diagnse and repair accessry drive systems D4 Autmtive Service Technician Industry Training Authrity 10

Prgram Overview DIAGNOSE AND REPAIR GASOLINE ENGINE SUPPORT SYSTEMS E Diagnse and repair advanced wiring and electrnics Diagnse and repair gasline fuel delivery and injectin systems Diagnse and repair gasline ignitin systems Diagnse and repair engine management systems Diagnse and repair gasline intake and exhaust systems Diagnse and repair gasline emissins cntrl systems E1 E2 E3 E4 E5 3 3 3 3 3 3 E6 DIAGNOSE AND REPAIR DIESEL ENGINE SUPPORT SYSTEMS F Diagnse and repair diesel fuel delivery and injectin systems Diagnse and repair diesel intake and exhaust systems Diagnse and repair diesel emissin cntrl systems F1 F2 4 4 4 F3 DIAGNOSE AND REPAIR VEHICLE NETWORKING SYSTEMS G Identify type f netwrking system Diagnse and repair netwrking systems G1 3 3 G2 DIAGNOSE AND REPAIR DRIVELINE SYSTEMS Diagnse and repair drive shafts and axles Diagnse and repair manual transmissins and transaxles Diagnse and repair autmatic transmissins and transaxles Diagnse and repair clutches Diagnse and repair mechanical transfer cases Diagnse and repair allwheel drive (AWD) systems H H1 H2 H3 H4 H5 1 2 4 2 3 4 H6 Diagnse and repair final drive assemblies 2 H7 DIAGNOSE AND REPAIR ELECTRICAL SYSTEMS AND COMPONENTS I Diagnse and repair basic wiring and electrical systems Diagnse and repair starting and charging systems and batteries Diagnse and repair lighting and wiper systems Diagnse and repair electrical ptins and accessries Diagnse and repair instrumentatin, entertainment systems and displays I1 I2 I3 I4 1 1 2 2 3 4 I5 Autmtive Service Technician Industry Training Authrity 11

Prgram Overview DIAGNOSE AND REPAIR HEATING, VENTILATION AND AIR CONDITIONING (HVAC) AND COMFORT CONTROL SYSTEMS J Diagnse and repair air flw cntrl and heating systems Diagnse and repair refrigerant systems J1 4 4 J2 DIAGNOSE AND REPAIR STEERING AND SUSPENSION, BRAKING, CONTROL SYSTEMS, TIRES, WHEELS, HUBS AND WHEEL BEARINGS K Diagnse and repair steering and cntrl systems Diagnse and repair suspensin and cntrl systems Diagnse and repair braking and cntrl systems K1 K2 K3 1 2 1 2 1 2 1 Diagnse and repair tires, wheels, hubs and wheel bearings K4 DIAGNOSE AND REPAIR RESTRAINT SYSTEMS, BODY COMPONENTS, ACCESSORIES AND TRIM L Diagnse and repair restraint systems Diagnse and repair wind nises, rattles and water leaks Diagnse and repair interir and exterir cmpnents, accessries and trim L1 L2 L3 4 1 1 1 Diagnse and repair latches, lcks and mvable glass L4 DIAGNOSE AND REPAIR HYBRID AND ELECTRIC VEHICLES (EV) M Implement specific safety prtcls fr hybrid and electric vehicles (EV) Diagnse and repair hybrid and electric vehicle (EV) systems M1 1 4 M2 Autmtive Service Technician Industry Training Authrity 12

Prgram Overview Training Tpics and Suggested Time Allcatin: Level 1 AUTOMOTIVE SERVICE TECHNICIAN LEVEL 1 % f Time Allcated t: % f Time Thery Practical Ttal Line A PERFORM SAFETY-RELATED FUNCTIONS 4% 70% 30% 100% A1 Maintain safe wrk envirnment A2 Use persnal prtective equipment (PPE) and safety equipment Line B USE TOOLS, EQUIPMENT AND DOCUMENTATION 14% 40% 60% 100% B1 Use tls and equipment B2 Use fasteners, tubing, hses and fittings B3 Use histing and lifting equipment B4 Use technical infrmatin Line C USE COMMUNICATION AND MENTORING 1% 100% 0% 100% TECHNIQUES C1 Use cmmunicatin techniques Line H DIAGNOSE AND REPAIR DRIVELINE SYSTEMS 7% 40% 60% 100% H1 Diagnse and repair drive shafts and axles Line I DIAGNOSE AND REPAIR ELECTRICAL SYSTEMS 20% 50% 50% 100% AND COMPONENTS I1 Diagnse and repair basic wiring and electrical systems I2 Diagnse and repair starting and charging systems and batteries Line K DIAGNOSE AND REPAIR STEERING AND 50% 50% 50% 100% SUSPENSION, BRAKING, CONTROL SYSTEMS, TIRES, WHEELS, HUBS AND WHEEL BEARINGS K1 Diagnse and repair steering and cntrl systems K2 Diagnse and repair suspensin and cntrl systems K3 Diagnse and repair braking and cntrl systems K4 Diagnse and repair tires, wheels, hubs and wheel bearings Line L DIAGNOSE AND REPAIR RESTRAINT SYSTEMS, 3% 80% 20% 100% BODY COMPONENTS, ACCESSORIES AND TRIM L2 Diagnse and repair wind nises, rattles and water leaks L3 Diagnse and repair interir and exterir cmpnents, accessries and trim L4 Diagnse and repair latches, lcks and mvable glass Autmtive Service Technician Industry Training Authrity 13

Prgram Overview % f Time Allcated t: % f Time Thery Practical Ttal Line M M1 DIAGNOSE AND REPAIR HYBRID AND ELECTRIC VEHICLES (EV) Implement specific safety prtcls fr hybrid and electric vehicles (EV) 1% 100% 0% 100% Ttal Percentage fr AST Level 1 100% Autmtive Service Technician Industry Training Authrity 14

Prgram Overview Training Tpics and Suggested Time Allcatin: Level 2 AUTOMOTIVE SERVICE TECHNICIAN LEVEL 2 % f Time Allcated t: % f Time Thery Practical Ttal Line D DIAGNOSE AND REPAIR ENGINE SYSTEMS 38% 40% 60% 100% D1 Diagnse and repair cling systems D2 Diagnse and repair lubricating systems D3 Diagnse and repair engine assembly D4 Diagnse and repair accessry drive systems Line H DIAGNOSE AND REPAIR DRIVELINE SYSTEMS 31% 40% 60% 100% H2 Diagnse and repair manual transmissins and transaxles H4 Diagnse and repair clutches H7 Diagnse and repair final drive assemblies Line I DIAGNOSE AND REPAIR ELECTRICAL SYSTEMS 17% 40% 60% 100% AND COMPONENTS I2 Diagnse and repair starting and charging systems and batteries I3 Diagnse and repair lighting and wiper systems Line K DIAGNOSE AND REPAIR STEERING AND 14% 60% 40% 100% SUSPENSION, BRAKING, CONTROL SYSTEMS, TIRES, WHEELS, HUBS AND WHEEL BEARINGS K1 Diagnse and repair steering and cntrl systems K2 Diagnse and repair suspensin and cntrl systems K3 Diagnse and repair braking and cntrl systems Ttal Percentage fr AST Level 2 100% Autmtive Service Technician Industry Training Authrity 15

Prgram Overview Training Tpics and Suggested Time Allcatin: Level 3 AUTOMOTIVE SERVICE TECHNICIAN LEVEL 3 % f Time Allcated t: % f Time Thery Practical Ttal Line E DIAGNOSE AND REPAIR GASOLINE ENGINE 80% 60% 40% 100% SUPPORT SYSTEMS E1 Diagnse and repair advanced wiring and electrnics E2 Diagnse and repair gasline fuel delivery and injectin systems E3 Diagnse and repair gasline ignitin systems E4 Diagnse and repair engine management systems E5 Diagnse and repair gasline intake and exhaust systems E6 Diagnse and repair gasline emissins cntrl systems Line G DIAGNOSE AND REPAIR VEHICLE NETWORKING 10% 50% 50% 100% SYSTEMS G1 Identify type f netwrking system G2 Diagnse and repair netwrking systems Line H DIAGNOSE AND REPAIR DRIVELINE SYSTEMS 3% 100% 0% 100% H5 Diagnse and repair mechanical transfer cases Line I DIAGNOSE AND REPAIR ELECTRICAL SYSTEMS 7% 40% 60% 100% AND COMPONENTS I4 Diagnse and repair electrical ptins and accessries Ttal Percentage fr AST Level 3 100% Autmtive Service Technician Industry Training Authrity 16

Prgram Overview Training Tpics and Suggested Time Allcatin: Level 4 AUTOMOTIVE SERVICE TECHNICIAN LEVEL 4 % f Time Allcated t: % f Time Thery Practical Ttal Line C USE COMMUNICATION AND MENTORING 1% 100% 0% 100% TECHNIQUES C2 Use mentring techniques Line F DIAGNOSE AND REPAIR DIESEL ENGINE SUPPORT SYSTEMS 11% 50% 50% 100% F1 Diagnse and repair diesel fuel delivery and injectin systems F2 Diagnse and repair diesel intake and exhaust systems F3 Diagnse and repair diesel emissin cntrl systems Line H DIAGNOSE AND REPAIR DRIVELINE SYSTEMS 54% 50% 50% 100% H3 Diagnse and repair autmatic transmissins and transaxles H6 Diagnse and repair all-wheel drive (AWD) systems Line I I5 DIAGNOSE AND REPAIR ELECTRICAL SYSTEMS AND COMPONENTS Diagnse and repair instrumentatin, entertainment systems and displays 2% 80% 20% 100% Line J DIAGNOSE AND REPAIR HEATING, VENTILATION 17% 50% 50% 100% AND AIR CONDITIONING (HVAC) AND COMFORT CONTROL SYSTEMS J1 Diagnse and repair air flw cntrl and heating systems J2 Diagnse and repair refrigerant systems Line L DIAGNOSE AND REPAIR RESTRAINT SYSTEMS, 5% 60% 40% 100% BODY COMPONENTS, ACCESSORIES AND TRIM L1 Diagnse and repair restraint systems Line M M2 DIAGNOSE AND REPAIR HYBRID AND ELECTRIC VEHICLES (EV) Diagnse and repair hybrid and electric vehicle (EV) systems 10% 80% 20% 100% Ttal Percentage fr AST Level 4 100% Autmtive Service Technician Industry Training Authrity 17

Prgram Cntent Sectin 3 PROGRAM CONTENT Autmtive Service Technician Autmtive Service Technician Industry Training Authrity 18

Prgram Cntent Level 1 Level 1 Autmtive Service Technician Autmtive Service Technician Industry Training Authrity 19

Prgram Cntent Level 1 Line (GAC): A PERFORM SAFETY-RELATED FUNCTIONS Cmpetency: A1 Maintain safe wrk envirnment Objectives T be cmpetent in this area, the individual must be able t: Apply safe wrk practices. LEARNING TASKS CONTENT 1. Describe WrkSafeBC and OHS regulatins Rights and respnsibilities Right t refuse wrk Reprting accidents Investigatins Persnal Prtective Equipment (PPE) 2. Describe safe wrk practices Safe vehicle peratin Speed limit Parking n a hist Rad test Clean and rganized wrk area Crrect use f tls and equipment Maintenance Functin Operatin Lckut prcedures Flammable, explsin, and electrical hazards Using cmpressed air 3. Describe fire safety prcedures Cmpnent and causes f fire Fuel Heat Oxygen Flammability Types f fires Flash pints Class A, B, C and D fires Use f fire extinguishers Fire preventin equipment Emergency fire blanket Precautins when wrking with flammable substances Strage f flammable materials Gasline Oily rags Autmtive Service Technician Industry Training Authrity 20

Prgram Cntent Level 1 LEARNING TASKS 4. Use Wrkplace Hazardus Materials Infrmatin System (WHMIS) CONTENT WHMIS Right t knw Wrker educatin Prduct identificatin Rles and respnsibilities Emplyers Suppliers Wrkers Labelling Symbls MSDS Strage Hazards Handling Ingredients Autmtive Service Technician Industry Training Authrity 21

Prgram Cntent Level 1 Line (GAC): A PERFORM SAFETY-RELATED FUNCTIONS Cmpetency: A2 Use persnal prtective equipment (PPE) and safety equipment Objectives T be cmpetent in this area, the individual must be able t: Select and use persnal prtective equipment (PPE). Use shp emergency equipment and prcedures. LEARNING TASKS CONTENT 1. Describe persnal safety Persnal apparel Persnal prtective equipment (PPE) Safety glasses Bts Face shield Exhaust extractin Hazard awareness Ergnmic lifting 2. Describe shp emergency equipment and prcedures Emergency shutffs Fire cntrl Eye-wash facilities Spill kit Emergency exits First aid facilities Outside meeting place Achievement Criteria Perfrmance Cnditins Criteria The learner will wear PPE as needed fr each task. The learner will be given Access t PPE The learner will be evaluated n PPE selectin PPE fit Cnsistency f usage Autmtive Service Technician Industry Training Authrity 22

Prgram Cntent Level 1 Line (GAC): B USE TOOLS, EQUIPMENT AND DOCUMENTATION Cmpetency: B1 Use tls and equipment Objectives T be cmpetent in this area, the individual must be able t: Use tls and equipment. Demnstrate safe use f welding equipment. LEARNING TASKS CONTENT 1. Use hand tls Types Wrenches Sckets Pliers Special applicatin tls Chisels and punches Tap and die Safety Strage Cleaning and maintenance 2. Use measuring tls Types Safety Strage 3. Use pwer tls Types Vernier calipers Micrmeters Feeler gauges Cleaning and maintenance Safety Strage Impact wrench Grinders Drills Pnuematic Electric Cleaning and maintenance 4. Use shp equipment Types Safety Presses and pullers Slvent tank Autmtive Service Technician Industry Training Authrity 23

Prgram Cntent Level 1 LEARNING TASKS CONTENT Strage 5. Describe xyacetylene cmpnents Safety Cleaning and maintenance Gases Cylinders, regulatrs and hses Trches 6. Demnstrate xyacetylene prcedures Set up 7. Describe MIG (GMAW) welding cmpnents and methds Lighting Heating and cutting Shut dwn Strage Inspectin and maintenance Gas Metal Arc Welding (GMAW) Safety Gases 8. Demnstrate MIG (GMAW) welding prcedures Set up Cylinders, regulatr and hse Grund terminal Welding Shut dwn Strage Inspectin and maintenance Achievement Criteria Perfrmance Cnditins Criteria The learner will select and use tls as needed fr each task. The learner will be given Access t tls The learner will be evaluated n Safety Tl selectin Tl usage Autmtive Service Technician Industry Training Authrity 24

Prgram Cntent Level 1 Line (GAC): B USE TOOLS, EQUIPMENT AND DOCUMENTATION Cmpetency: B2 Use fasteners, tubing, hses and fittings Objectives T be cmpetent in this area, the individual must be able t: Use fasteners. Describe tubing, hses, fluids, fittings, and belts. LEARNING TASKS CONTENT 1. Describe fasteners Types Blts Studs Nuts Washers Keys Snap rings 2. Use fasteners Selectin Imperial Metric Trquing Sequence Repair 3. Identify lubricants and fluids Types Selectin Recycling 4. Describe tubing, hses and fittings Selectin Types Materials Trque t yield Extractin Helicils Greases Engine il Transmissin fluids Brake fluids Anti-freeze Shp fluids Bending, cutting, flaring Cleaners/detergents Penetrating fluids Autmtive Service Technician Industry Training Authrity 25

Prgram Cntent Level 1 5. Describe accessry drive belts Types Serpentine Stretch V-belt Inspectin and maintenance Installatin Autmtive Service Technician Industry Training Authrity 26

Prgram Cntent Level 1 Line (GAC): B USE TOOLS, EQUIPMENT AND DOCUMENTATION Cmpetency: B3 Use histing and lifting equipment Objectives T be cmpetent in this area, the individual must be able t: Use histing and lifting equipment. LEARNING TASKS CONTENT 1. Describe histing and lifting safety prcedures Capacities Operatin Lck ut 2. Use histing and lifting equipment Types f jacks Mechanical Hydraulic Pneumatic Types f hists 2-pst 4-pst Stands Engine hists Inspectin Vehicle lifting pints Required adapters and extensins Autmtive Service Technician Industry Training Authrity 27

Prgram Cntent Level 1 Line (GAC): B USE TOOLS, EQUIPMENT AND DOCUMENTATION Cmpetency: B4 Use technical infrmatin Objectives T be cmpetent in this area, the individual must be able t: Use technical infrmatin. LEARNING TASKS CONTENT 1. Describe technical infrmatin Types Electrnic Print 2. Use technical infrmatin Navigatin Manufacturer s specificatins Manufacturer s recalls Repair prcedures Safety cncerns Estimates Technical service bulletins (TSBs) Descriptin f peratins and parts Diagrams Autmtive Service Technician Industry Training Authrity 28

Prgram Cntent Level 1 Line (GAC): C USE COMMUNICATION AND MENTORING TECHNIQUES Cmpetency: C1 Use cmmunicatin techniques Objectives T be cmpetent in this area, the individual must be able t: Use cmmunicatin techniques LEARNING TASKS CONTENT 1. Demnstrate tw-way cmmunicatin Verbal and written instructins Recrd keeping Service/wrk rders Technical reprts Parts requisitin 2. Use active listening Attentin Open-ended questins Clarificatin 3. Use digital cmmunicatin technlgies Hand-held devices Autmtive Service Technician Industry Training Authrity 29

Prgram Cntent Level 1 Line (GAC): H DIAGNOSE AND REPAIR DRIVELINE SYSTEMS Cmpetency: H1 Diagnse and repair drive shafts and axles Objectives T be cmpetent in this area, the individual must be able t: Service drive shafts and axle shafts. LEARNING TASKS CONTENT 1. Describe drive shafts Types Frnt-wheel drive Rear-wheel drive Cmpnents Cnstant velcity (CV) axles Operatin 2. Service drive shafts Safety Universal jints Munts and supprts Inspectin and testing Sensry Run ut Wrking angle Cmpnent service Balancing and phasing Jint replacement Achievement Criteria Perfrmance Cnditins Criteria The learner will assess driveline angle. The learner will be given Vehicle Tls and equipment Access t technical infrmatin The learner will be evaluated n Safety Tl usage Prcedure Accuracy f results Autmtive Service Technician Industry Training Authrity 30

Prgram Cntent Level 1 Line (GAC): I DIAGNOSE AND REPAIR ELECTRICAL SYSTEMS AND COMPONENTS Cmpetency: I1 Diagnse and repair basic wiring and electrical systems Objectives T be cmpetent in this area, the individual must be able t: Describe the fundamentals f electrical circuits and cmpnents. Service and repair wiring. Use electrical test equipment. LEARNING TASKS CONTENT 1. Describe electrical fundamentals Terminlgy Theries Ohm s law Magnetism Watt s law 2. Describe electrical circuits and cmpnents Types f circuits Faults Opens Shrts Grunds Cmpnents Switches Circuit prtectin Relays 3. Read and interpret wiring diagrams Symbls Clurs Identificatin numbers Pwer flws 4. Service and repair wiring Types f wires Repair methds 5. Use electrical test equipment Types Test lights Pwer (lgic) prbes Digital Vlt Ohm meter (DVOM) Measuring values Vltage Amperage Resistance Units f measurement Autmtive Service Technician Industry Training Authrity 31

Prgram Cntent Level 1 LEARNING TASKS CONTENT Vltage drp 6. Use scan tls Types Tls Cdes On-bard diagnstics Basic peratin Achievement Criteria Perfrmance Cnditins Criteria The learner will perfrm varius electrical measurements n circuits. The learner will be given A circuit Multi-meter The learner will be evaluated n Safety Tl usage Prcedures Accuracy f results Autmtive Service Technician Industry Training Authrity 32

Prgram Cntent Level 1 Line (GAC): I DIAGNOSE AND REPAIR ELECTRICAL SYSTEMS AND COMPONENTS Cmpetency: I2 Diagnse and repair starting and charging systems and batteries Objectives T be cmpetent in this area, the individual must be able t: Service and test 12-vlt batteries. LEARNING TASKS CONTENT 1. Describe 12-vlt batteries Safety Cnstructin Types Ratings 2. Service 12-vlt batteries Inspectin Cleaning Maintenance Installatin Recycling 3. Test 12-vlt batteries Lad Cnductance Hydrmeter Parasitic Interpret test data 4. Charge 12-vlt batteries Safety Size, type, rate Achievement Criteria Perfrmance Cnditins Criteria The learner will test a 12-vlt battery. The learner will be given A 12-vlt battery Test equipment The learner will be evaluated n Safety Tl usage Prcedure Accuracy f results Autmtive Service Technician Industry Training Authrity 33

Prgram Cntent Level 1 Line (GAC): K DIAGNOSE AND REPAIR STEERING AND SUSPENSION, BRAKING, CONTROL SYSTEMS, TIRES, WHEELS, HUBS AND WHEEL BEARINGS Cmpetency: K1 Diagnse and repair steering and cntrl systems Objectives T be cmpetent in this area, the individual must be able t: Service mechanical and hydraulic steering systems. Describe ccupant restraint system safety. Perfrm wheel alignment. LEARNING TASKS CONTENT 1. Describe steering clumns Types Tilt Telescping Steering wheel lck Cmbinatin switch 2. Inspect steering clumns Shafts, universal jints, cupling, splines 3. Describe ccupant restraints Safety Cllapsing functin Electrical cnnectins Types Driver Air bag wiring Passenger Seat belt pre-tensiner 4. Remve and replace steering wheel air bag inflatr mdule Safety Disarm Precautins Handling Strage 5. Describe steering linkage Types Linkage Tie rds Parallelgram Crss steer Rack and pinin Autmtive Service Technician Industry Training Authrity 34

Prgram Cntent Level 1 6. Inspect steering linkage Tests Rad test Steering wheel free play Dry park test Visual inspectin 7. Describe cnventinal steering gears Recirculating ball steering bx design Ball nut assembly Sectr shaft Thrust bearings Seals Lubricatin 8. Service cnventinal steering gears Seal leakage Shaft wear Adjustments Gear tth lash Over centre adjustment 9. Describe rack and pinin steering gears Husing and seals Rack and pinin Bearings Tie rd ends Bellws (dust bts) Munting 10. Service rack and pinin steering gears Tie rd ends Leaks Munting 11. Describe pwer steering Fluids Pump Hses Valves 12. Service pwer steering Fluid level and cnditin Leaks Belts Tests Rad test Visual inspectin Pressure and vlume Bleeding prcedures Autmtive Service Technician Industry Training Authrity 35

Prgram Cntent Level 1 13. Perfrm wheel alignment Steering gemetry Caster, camber, te Steering axis inclinatin Thrust angle Pre-checks and rad test Alignment prcedure Factry adjustments Steering wheel centre check Steering sensr re-calibratin Achievement Criteria 1 Perfrmance Cnditins Criteria The learner will perfrm a steering inspectin. The learner will be given A vehicle Measuring equipment Access t technical infrmatin The learner will be evaluated n Safety Testing prcedure Accuracy f results Achievement Criteria 2 Perfrmance Cnditins Criteria The learner will perfrm a wheel alignment. The learner will be given A vehicle Wheel alignment equipment The learner will be evaluated n Safety Prcedure Tl and equipment usage Accuracy f adjustments Achievement Criteria 3 Perfrmance Cnditins Criteria The learner will remve and reinstall an air bag inflatr mdule. The learner will be given A vehicle Tls Access t technical infrmatin The learner will be evaluated n Safety Autmtive Service Technician Industry Training Authrity 36

Prgram Cntent Level 1 Prcedure Tl usage Cmpletin f task Autmtive Service Technician Industry Training Authrity 37

Prgram Cntent Level 1 Line (GAC): K DIAGNOSE AND REPAIR STEERING AND SUSPENSION, BRAKING, CONTROL SYSTEMS, TIRES, WHEELS, HUBS AND WHEEL BEARINGS Cmpetency: K2 Diagnse and repair suspensin and cntrl systems Objectives T be cmpetent in this area, the individual must be able t: Inspect and service mechanical suspensin systems. LEARNING TASKS CONTENT 1. Describe frame designs Unibdy Subframe 2. Describe suspensin systems Frnt Cnventinal types Perimeter Ladder Trque bxes Accident crumple znes Cnstructin Rear Rigid Independent Rigid Independent Dynamics Frces Faults Bdy rll McPhersn strut Shrt and lng arm Multi-link Twin I-beam Chapman strut Shrt and lng arm Multi-link Semi-rigid Autmtive Service Technician Industry Training Authrity 38

Prgram Cntent Level 1 3. Describe suspensin cmpnents Springs Purpse Types Cil Leaf Trsin bar Ride height Perfrmance Shcks and struts Purpse Cmpnents Types Cnventinal Gas Applicatins Twing Off rad Perfrmance Ball jints Laded Fllwer Anti-sway bar Rubber bushings Munting pints 4. Inspect and service suspensin systems Safety Visual inspectin Rad test Remval and replacement Measurements Alignment Faults Autmtive Service Technician Industry Training Authrity 39

Prgram Cntent Level 1 Achievement Criteria Perfrmance Cnditins Criteria The learner will identify and inspect suspensin systems. The learner will be given A vehicle Measuring equipment Access t technical infrmatin The learner will be evaluated n Safety Testing prcedure Accuracy f cmpnent identificatins Accuracy f inspectin Autmtive Service Technician Industry Training Authrity 40

Prgram Cntent Level 1 Line (GAC): K DIAGNOSE AND REPAIR STEERING AND SUSPENSION, BRAKING, CONTROL SYSTEMS, TIRES, WHEELS, HUBS AND WHEEL BEARINGS Cmpetency: K3 Diagnse and repair braking and cntrl systems Objectives T be cmpetent in this area, the individual must be able t: Service and repair mechanical, hydraulic brake systems. Service pwer assist systems. LEARNING TASKS CONTENT 1. Describe hydraulic brake systems Principles Types Hydraulic Pascal s law Frictin Disc Drum Cmpnents Cylinders Faults 2. Service hydraulic brake systems Rad test Calipers Valves Inspectin Adjustment Measurement Machining Replacement Bleeding/exchange Faults 3. Service brake tubing Materials Bending, cutting, flaring Fittings 4. Describe pwer assist systems Principles Types Vacuum Cmpnents Faults Hydraulic Autmtive Service Technician Industry Training Authrity 41

Prgram Cntent Level 1 LEARNING TASKS CONTENT 5. Service pwer assist systems Fluids Belts and hses Vacuum Replacement Adjustment Brake pedal free play Tests Faults Functin test Pressure test Vacuum test Achievement Criteria Perfrmance Cnditins Criteria The learner will inspect frnt disc brakes. The learner will be given A vehicle Measuring equipment Access t technical infrmatin The learner will be evaluated n Safety Tl usage Accuracy f inspectin Accuracy and interpretatin f measurements Autmtive Service Technician Industry Training Authrity 42

Prgram Cntent Level 1 Line (GAC): K DIAGNOSE AND REPAIR STEERING AND SUSPENSION, BRAKING, CONTROL SYSTEMS, TIRES, WHEELS, HUBS AND WHEEL BEARINGS Cmpetency: K4 Diagnse and repair tires, wheels, hubs and wheel bearings Objectives T be cmpetent in this area, the individual must be able t: Service and repair tires and wheels. Service and repair hubs and bearings. LEARNING TASKS CONTENT 1. Describe tire cnstructin Side wall markings Ratings Tread design Run flat design 2. Service tires Inspectin Wear patterns Damage Rtatin Munting and balancing Repair 3. Describe wheels Types Offset Sizing Wheel fasteners 4. Inspect wheels Curb damage 5. Describe Tire Pressure Mnitring System (TPMS) Run ut Types Direct Indirect Sensr replacement System service Reset Reprgram Calibrate 6. Describe wheel bearings Types Ball Tapered rller Sealed Cmpnents Autmtive Service Technician Industry Training Authrity 43

Prgram Cntent Level 1 LEARNING TASKS CONTENT Lading principles 7. Service wheel bearings Remval and installatin techniques Lubricatin Axial and radial play Adjustment 8. Describe spindles and hubs Frnt-wheel drive Rear-wheel drive Bearing types 9. Service spindles and hubs Lubricatin Inspectin Sensry Measurements Bearing adjustment Remval and installatin Achievement Criteria Perfrmance Cnditins Criteria The learner will munt and balance a tire. The learner will be given A vehicle Tire munting and balancing equipment The learner will be evaluated n Safety Equipment usage Prcedure Accuracy f balance Autmtive Service Technician Industry Training Authrity 44

Prgram Cntent Level 1 Line (GAC): L DIAGNOSE AND REPAIR RESTRAINT SYSTEMS, BODY COMPONENTS, ACCESSORIES AND TRIM Cmpetency: L2 Diagnse and repair wind nises, rattles and water leaks Objectives T be cmpetent in this area, the individual must be able t: Identify cmmn areas f cncern fr wind nise, rattles and water leaks. LEARNING TASKS CONTENT 1. Describe wind nise, rattles and water leaks Diagnstic tls Smke machine Chassis ears Water hse Autmtive Service Technician Industry Training Authrity 45

Prgram Cntent Level 1 Line (GAC): L DIAGNOSE AND REPAIR RESTRAINT SYSTEMS, BODY COMPONENTS, ACCESSORIES AND TRIM Cmpetency: L3 Diagnse and repair interir and exterir cmpnents, accessries and trim Objectives T be cmpetent in this area, the individual must be able t: Repair interir and exterir cmpnents and trim. LEARNING TASKS 1. Describe interir and exterir bdy cmpnents and trim CONTENT Exterir cmpnents Mirrrs Rf rack Interir cmpnents Seats Dashbard Accessries Running bards Bug shield 2. Repair interir and exterir cmpnents and trim Repair parts and materials Tls Adhesives Gaskets Sealants Fastening devices Trim tls Hand tls Remve, replace and adjust Verify fit, functin and perfrmance Autmtive Service Technician Industry Training Authrity 46

Prgram Cntent Level 1 Line (GAC): L DIAGNOSE AND REPAIR RESTRAINT SYSTEMS, BODY COMPONENTS, ACCESSORIES AND TRIM Cmpetency: L4 Diagnse and repair latches, lcks and mvable glass Objectives T be cmpetent in this area, the individual must be able t: Describe latches, lcks and mvable glass. LEARNING TASKS CONTENT 1. Describe latches, lcks and mvable glass. Cmpnents Lck Rd Cable Regulatr Sensr/switches Autmtive Service Technician Industry Training Authrity 47

Prgram Cntent Level 1 Line (GAC): M DIAGNOSE AND REPAIR HYBRID AND ELECTRIC VEHICLES (EV) Cmpetency: M1 Implement specific safety prtcls fr hybrid and electric vehicles (EV) Objectives T be cmpetent in this area, the individual must be able t: Describe hybrid and electric vehicle safety. LEARNING TASKS CONTENT 1. Identify high vltage cmpnents High vltage battery Inverter Mtr/generatr Wiring 2. Describe hybrid and electric vehicle safety Safety Shp set up Cnes Cautin signs Precautins Pushing/ twing Aut start Persnal prtective equipment (PPE) Glves High vltage discnnect prcedures High vltage cntactr Shut-dwn service plug Autmtive Service Technician Industry Training Authrity 48

Prgram Cntent Level 2 Level 2 Autmtive Service Technician Autmtive Service Technician Industry Training Authrity 49

Prgram Cntent Level 2 Line (GAC): D DIAGNOSE AND REPAIR ENGINE SYSTEMS Cmpetency: D1 Diagnse and repair cling systems Objectives T be cmpetent in this area, the individual must be able t: Service cling systems. Diagnse cling systems faults. LEARNING TASKS CONTENT 1. Describe cling system Operatin Clant and additive prperties Cmpnents 2. Service cling systems Safety Radiatr Thermstat Water pump Sensrs and switches Secndary r auxiliary cling systems Inspectin Sensry Depressurizatin Testing Service Pressure Air flw Temperature Clant Temperature Additives Fluid exchange Bleeding Remval and installatin techniques Faults Autmtive Service Technician Industry Training Authrity 50

Prgram Cntent Level 2 Line (GAC): D DIAGNOSE AND REPAIR ENGINE SYSTEMS Cmpetency: D2 Diagnse and repair lubricating systems Objectives T be cmpetent in this area, the individual must be able t: Service lubricating systems. Diagnse lubricating systems. LEARNING TASKS CONTENT 1. Describe lubricatin systems Oil Pumps Filters Sensrs Grades Types Synthetics Gertr Vane Gear Oil galleries Crank case ventilatin systems Sumps and strainers Clers Assciated plumbing and hardware Gauges Valvetrain cntrls Variable valve timing Faults 2. Service lubricatin systems Inspectin Testing Service Priming Faults Cylinder deactivatin Sensry Pressure testing Leak detectin Filter Seals and gaskets Cmpnents Maintenance Autmtive Service Technician Industry Training Authrity 51

Prgram Cntent Level 2 Line (GAC): D DIAGNOSE AND REPAIR ENGINE SYSTEMS Cmpetency: D3 Diagnse and repair engine assembly Objectives T be cmpetent in this area, the individual must be able t: Disassemble, inspect, and reassemble engine. Assess engine mechanical cnditin. LEARNING TASKS 1. Describe gasline internal cmbustin engines cmpnents CONTENT Shrt blck assembly Crank shaft Pistns Cnnecting rds Cylinder head assembly Cam shaft Valves Valvetrain Variable valve timing Cam actuatrs Sensrs 2. Describe gasline internal cmbustin engines Fur strke cycle Cnstructin design and materials Engine cnfiguratins Inline V Oppsed Engine dimensins Strke x bre Engine measurements Hrse pwer Trque Vlumetric efficiency Cylinder deactivatin systems 3. Describe diesel engines Cmpare cmpnent cnstructin and peratin t gasline internal cmbustin engines Cmpressin ignitin Cmpressin rati Autmtive Service Technician Industry Training Authrity 52

Prgram Cntent Level 2 4. Perfrm engine mechanical cnditin tests n gasline and diesel engines Sensry 5. Describe engine remval and installatin Safety Cylinder pressure testing Spark ignitin Cmpressin ignitin Cylinder leak dwn Pwer balance Leak detectin Dye/Black light Prcedures Jacking and histing Weight distributin Remval Installatin 6. Describe engine disassembly prcedures Disassembly prcedures Cleaning Slvent Chemical Steam Measuring and evaluating Shrt blck assembly Bring and hning Machining Bearing surfaces Mating surfaces Pistn fitting Bearing installatin Cylinder head assembly Machining Crack detectin and repair Valve train assembly Autmtive Service Technician Industry Training Authrity 53

Prgram Cntent Level 2 7. Perfrm engine disassembly and inspectin Disassembly and remval Cylinder head Pistns Crankshaft Camshaft Bearings Cleaning Measuring and evaluating Pistn fitting Bearing installatin Mating surfaces Crankshaft Camshaft Valvetrain 8 Perfrm engine assembly prcedures Preassembly cleaning Assemble shrt blck Fitting parts Measuring and trquing Lubricatin Install cylinder head Assemble valvetrain Sprckets Belt Chain Tensiners Balance shafts Mechanical engine timing Assemble assciated parts and fasteners Gaskets and sealants Seal installatin Start up/break in prcedures Autmtive Service Technician Industry Training Authrity 54

Prgram Cntent Level 2 Achievement Criteria 1 Perfrmance Cnditins Criteria The learner will perfrm engine mechanical assessment. The learner will be given Vehicle Test equipment Access t technical infrmatin The learner will be evaluated n Safety Prcedure Tl usage Accuracy f results Achievement Criteria 2 Perfrmance Cnditins Criteria The learner will perfrm engine cmpnent measurements. The learner will be given An engine r engine cmpnents Measuring equipment Access t technical infrmatin The learner will be evaluated n Safety Prcedure Tl usage Accuracy f results Autmtive Service Technician Industry Training Authrity 55

Prgram Cntent Level 2 Line (GAC): D DIAGNOSE AND REPAIR ENGINE SYSTEMS Cmpetency: D4 Diagnse and repair accessry drive systems Objectives T be cmpetent in this area, the individual must be able t: Service accessry drive systems. LEARNING TASKS CONTENT 1. Describe accessry drive cmpnents Cmpnents Tensiners Pulleys 2. Service accessry drive systems Inspectin Alignment Tensiner Belt Installatin Faults Autmtive Service Technician Industry Training Authrity 56

Prgram Cntent Level 2 Line (GAC): H DIAGNOSE AND REPAIR DRIVELINE SYSTEMS Cmpetency: H2 Diagnse and repair manual transmissins and transaxles Objectives T be cmpetent in this area, the individual must be able t: Describe manual transmissins and transaxles. Service manual transmissins and transaxles. LEARNING TASKS 1 Describe manual transmissin and transaxle cmpnents CONTENT Gears and shafts Synchrnizers Bearings and bushings Linkage Interlck and detents Final drive Switches, slenids and sensrs 2 Describe manual transmissins and transaxles Pwer flw Gear ratis Trque multiplicatin and reductin Synchrnizatin Final drive Simple and cmpund Lubricants and additives System lubricatin 3 Remve and install transmissins and transaxles 4 Perfrm manual transmissin and transaxle disassembly, inspectin, and reassembly Safety Prcedures Inspectin Jacking and histing Weight distributin Sensry Internal cmpnent wear Measurement Synchrnizer cmpnents Shaft wear Gear end play Diagnse transmissin and transaxle faults Shifter mechanism Adjustments Autmtive Service Technician Industry Training Authrity 57

Prgram Cntent Level 2 Achievement Criteria 1 Perfrmance Cnditins Criteria The learner will inspect manual transmissin and transaxle cmpnents. The learner will be given Transmissin cmpnents Tls Access t technical infrmatin The learner will be evaluated n Safety Tl usage Prcedure Accuracy f results Achievement Criteria 2 Perfrmance Cnditins Criteria The learner will calculate gear ratis. The learner will be given Transmissin r transaxle The learner will be evaluated n Safety Tl usage Prcedure Accuracy f results Autmtive Service Technician Industry Training Authrity 58

Prgram Cntent Level 2 Line (GAC): H DIAGNOSE AND REPAIR DRIVELINE SYSTEMS Cmpetency: H4 Diagnse and repair clutches Objectives T be cmpetent in this area, the individual must be able t: Describe clutch systems. Service clutch systems. LEARNING TASKS CONTENT 1. Describe clutch cmpnents Types f clutch systems Cnventinal Dual clutch Pull clutch Flywheel Cnventinal Dual mass Pressure plates Frictin discs Bearings and bushings Safety switches Operating hardware Clutch release 2. Service clutch cmpnents Remval and replacement Inspectin Sensry Diagnse clutch faults Maintenance and adjustments Bleeding Autmtive Service Technician Industry Training Authrity 59

Prgram Cntent Level 2 Line (GAC): H DIAGNOSE AND REPAIR DRIVELINE SYSTEMS Cmpetency: H7 Diagnse and repair final drive assemblies Objectives T be cmpetent in this area, the individual must be able t: Describe final drive (differentials) assemblies. Service final drive (differentials) assemblies. LEARNING TASKS CONTENT 1. Describe final drives (differentials) Husings and munts Integral Remvable Gears, shafts and bearings Axles Full flating Semi flating Limited slip and lcking differentials Trque bias Sensrs Lubricants and additives Gaskets and seals Pwer flw Gear rati 2. Service final drive assemblies (differentials) Inspectin and adjustments Sensry Gear tth cntact patterns Pinin depth Backlash Bearing pre-lad Prcedures Disassembly and reassembly Gear set up Autmtive Service Technician Industry Training Authrity 60

Prgram Cntent Level 2 Achievement Criteria Perfrmance Cnditins Criteria The learner will perfrm backlash measurement and adjustment. The learner will be given Final drive assembly Measuring tls Access t technical infrmatin The learner will be evaluated n Safety Tl usage Prcedure Accuracy f results Autmtive Service Technician Industry Training Authrity 61

Prgram Cntent Level 2 Line (GAC): I DIAGNOSE AND REPAIR ELECTRICAL SYSTEMS AND COMPONENTS Cmpetency: I2 Diagnse and repair starting and charging systems and batteries Objectives T be cmpetent in this area, the individual must be able t: Service starting sytems. Service charging sytems. LEARNING TASKS CONTENT 1. Describe starting systems Theretical principles Magnetism Cmpnents Starter Operatin Permanent magnet Electr magnet Slenids and relays Ring gear Ignitin switch Cnventinal Push buttn start Wiring and cntrls Cmputer cntrlled Faults Idle start stp 2. Service starting systems Inspectin and testing Sensry Electrical Mechanical Scan tl Functinal test Cmpnent remval and replacement Faults Autmtive Service Technician Industry Training Authrity 62