TMY-B series 11 TURN-MILL TURRET WITH Y-AXIS (PATENTED) TECHNICAL INFORMATION I.T. 6471 GB The data given in the I.T. are subject to technical modifications without notice. ISSUED 03-09
/ series 11 MAIN FEATURES TMY-B High stiffness and accuracy thanks to the structure configuration and to slideway sizing. Original clamping system (Patented) allowing the maximum rigidity for turning operations. High strokes. Modular concept, with standard turrets, for a cost-effective solutions. Front and back-machining. COMPLETE RANGE SM-BR radial driven tool turret. SM-BA axial driven tool turret. (refer to I.T. 6445) TMY-BR Whit SM-BR turret and radial disc for front and back-machining TMY-BA Whit SM-BA turret and axial disc for front machining D2-2
/ series 11 TECHNICAL DATA TMY-B Y axis Size TMY-B 12/16 (1) 16 20 25 Motor torque (S1) Tmax Nm 3 3 6 13 Motor max speed n max RPM 4.000 4.000 4.000 4.000 Pitch of ball screw P mm 5 5 5 5 Gear transmission I 1:2 1:2 1:2 1:2 Max speed V m/min 10 10 10 10 Working stroke Y mm ±40 ±40 ±60 ±70 Max stroke Y max mm ±50 ±50 ±65 ±75 Position accuracy y Motor encoder 20 20 20 20 µm Linear encoder (optional) 10 10 10 10 Hydraulic brake on slides Motor (with brake) (3) pressure Pmax bar 100 100 100 100 (2) clamping force (in "Y" direction) N/bar 65 65 65 86,5 SIEMENS AC servomotor 1FK6042 1FK6042 1FT6062 1FT6082 FANUC AC spindle motor α4 α4 α8 α12 (1) SM-B 12 turret is fitted on "Y" axis 16 size. (2) For friction factor 0,13. (3) Other motors on request. Turret (4) Size SM-BA or SM-BR 12 16 20 25 N Positions 12 12 12 12 Tooling system DIN 69880 mm 25 30 40 50 Transportable inertia Kgm 2 1,25 2,5 5,0 10 Positioning times 30 s 0,12 0,14 0,16 0,20 Unclamping / Clamping times s 0,14 0,14 0,18 0,22 Hydraulic supply pressure + 5% 20% bar 50 50 50 50 Tool drive : max torque Nm 14 28 40 66 max speed RPM 6.000 5.000 4.000 3.000 Toolholder coupling DIN 5480 14 x 0,8 16 x 0,8 20 x 0,8 24 x 1,25 Motor (without brake) (5) SIEMENS AC servomotor 1FT6064 1FT6084 1FT6086 1FT6105 FANUC AC spindle motor α1,5 α2 α3 α6 (4) For complete technical data, refer to I.T. 6445. (5) Other motors on request. D2-3
/ series 11 LOADING DATA TMY-B TMY-BR system with radial tool disc "A" View b Fy F1+ F1 F4 F3 F4 "A" View b F2 TMY-BA system with axial tool disc "A" View b Fy F1+ F1 F4 "A" View b F3 a F4 F2 D2-4
/ series 11 LOADING DATA TMY-B Turret Size TMY-B 12 16 20 25 Max. tangential torque F1 x b Nm 950 1.800 3.600 7.200 Max. tilting torque (to push) F2 x b Nm 1.500 2.500 5.200 10.000 Max. tilting torque (to lift) F3 x b Nm 1.250 2.200 4.500 8.000 Max. radial force F4 N 10.000 14.000 24.000 35.000 a mm 125 155 185 230 Unbalancing torque Nm 16 35 65 125 (4) Safety factor 1,3. Y axis Size TMY-B 12/16 16 20 25 Max. feed force Fy N 3.500 3.500 4.500 9.000 (5) Safety factor 1,3. D2-5
TMY-BR 12/16 / series 11 OVERALL DIMENSIONS ø 25 H6 DIN 69880 30 SW 220 (3) 455 + 50 220 90 30 124 260 for M12 201 68 92 30 50 15 (2) 230 35 70 45 35 58 90 149 148 ø20 g6 9 340 388 (4) 2 x 1/8" GAS (5) LEFT VERSION: Overall dimensions are mirror-image 15 487 (1) Ecluded from our supply. (2) Fixing screws center distance. (3) Working stroke ±40 mm. (4) "Y" axis hydraulic connections. (5) Turret connections (see I.T. 6445). D2-6
TMY-BA 12/16 / series 11 OVERALL DIMENSIONS ø 25 H6-DIN 69880 58 90 149 30 455 50 + 50 (3) 123 220 90 92 15 260 (2) 230 for M12 201 35 45 35 68 92 P.C.D. 270 148 ø20 g6 9 30 340 388 (4) 2 x 1/8" GAS (5) ø 335 70 LEFT VERSION: Overall dimensions are mirror-image 58 128 375 90 (1) Ecluded from our supply. (2) Fixing screws center distance. (3) Working stroke ±40 mm. (4) "Y" axis hydraulic connections. (5) Turret connections (see I.T. 6445). D2-7
TMY-BR 16 / series 11 OVERALL DIMENSIONS ø 30 H6 DIN 69880 SW 270 14 455 + 50 220 100 54 160 260 (2) 230 for M12 211 111 15 35 45 35 58 102 30 162 9 100 50 160 (3) ø20 g6 88 Additional clamping system (optional) 350 398 (4) 2 x 1/8" GAS (5) LEFT VERSION: Overall dimensions are mirror-image 13 451 548 (1) Ecluded from our supply. (2) Fixing screws center distance. (3) Working stroke ±40 mm. (4) "Y" axis hydraulic connections. (5) Turret connections (see I.T. 6445). D2-8
TMY-BA 16 / series 11 OVERALL DIMENSIONS ø 30 H6-DIN 69880 14 P.C.D. 340 455 + 50 220 100 107 260 (2) 230 for M12 211 58 15 35 45 35 102 50 111 30 160 9 ø 410 125 162 (3) ø20 g6 88 Additional clamping system (optional) 350 398 (4) 2 x 1/8" GAS (5) 100 LEFT VERSION: Overall dimensions are mirror-image 67 137,5 409 506 (1) Ecluded from our supply. (2) Fixing screws center distance. (3) Working stroke ±40 mm. (4) "Y" axis hydraulic connections. (5) Turret connections (see I.T. 6445). D2-9
TMY-BR 20 / series 11 OVERALL DIMENSIONS ø 40 H6 DIN 69880 SW 320 565 + 65 245 125 30 9 66 200 350 for M16 (2) 280 252 70 110 133 65 Additional clamping system (optional) 16 43 310 180 (3) ø26 g6 410 105 490 125 312 (4) 2 x 1/8" GAS (5) LEFT VERSION: Overall dimensions are mirror-image 523 628 (1) Ecluded from our supply. (2) Fixing screws center distance. (3) Working stroke ±60 mm. (4) "Y" axis hydraulic connections. (5) Turret connections (see I.T. 6445). D2-10
TMY-BA 20 / series 11 OVERALL DIMENSIONS ø 40 H6-DIN 69880 P.C.D. 115 ø D 565 (3) 65 + 65 245 125 350 16 252 43 70 110 133 30 310 H 180 ø26 g6 9 Additional clamping system (optional) 410 96 490 312 for M16 280 (2) (4) 2 x 1/8" GAS (5) 125 LEFT VERSION: Overall dimensions are mirror-image 75 153,5 469 504 P.C.D. ød H 370 452 140 430 500 120 (1) Ecluded from our supply. (2) Fixing screws center distance. (3) Working stroke ±60 mm. (4) "Y" axis hydraulic connections. (5) Turret connections (see I.T. 6445). D2-11
TMY-BR 25 / series 11 OVERALL DIMENSIONS ø 50 H6 DIN 69880 SW 380 655 + 75 310 150 74 250 390 (2) 352 301 83 142 140 75 19 48 83 48 394 12 40 225 (3) ø32 g6 Additional clamping system (optional) 510 139 562 406 for M20 (4) 2 x 1/8" GAS 150 (5) LEFT VERSION: Overall dimensions are mirror-image 616 721 (1) Ecluded from our supply. (2) Fixing screws center distance. (3) Working stroke ±70 mm. (4) "Y" axis hydraulic connections. (5) Turret connections (see I.T. 6445). D2-12
TMY-BA 25 / series 11 OVERALL DIMENSIONS ø 50 H6-DIN 69880 P.C.D. 500 655 40 155 235 75 + 75 (3) 310 150 145 19 406 390 352 (2) 301 48 ø 582 83 48 78 157 140 404 ø32 g6 12 110 Additional clamping system (optional) 510 562 for M20 (4) 2 x 1/8" GAS (5) 150 LEFT VERSION: Overall dimensions are mirror-image 93 177,5 529,5 634,5 (1) Ecluded from our supply. (2) Fixing screws center distance. (3) Working stroke ±70 mm. (4) "Y" axis hydraulic connections. (5) Turret connections (see I.T. 6445). D2-13
/ series 11 WIRING DIAGRAM TMY-B Linear encoder application (optional) 2 Terminal board Electrical connection PG 7 1 H1 y+ y 5 EV2 P1 a 4 3 A1 P1 B1 T1 Limit switches application (optional) 2 Terminal board Electrical connection PG 13,5 H1 1 y+ y 6 P1 4 EV2 a 3 A1 P1 B1 T1 D2-14
/ series 11 WIRING DIAGRAM TMY-B REF. COMPONENT CHARACTERISTICS SIMBOLS SIGNALS MOTOR See data sheet of selected motor M See data sheet of selected motor 1 INCREMENTAL PULSE CODER See data sheet of selected motor See data sheet of selected motor 2 Y-AXIS ZERO SWITCH 3 Y-AXIS CLAMPING VALVE EV2 sol-a 4 PRESSURE SWITCH "P1" 24V D.C. ± 10% 200 ma (load) OUTPUT-PNP-NO See data sheet of selected valve See data sheet of selected component + V D. C. OUTPUT 0 V D. C. + COMMON NO COMMON OPTIONAL 5 LINEAR ENCODER HEIDENHAIN "LS" type 6 LIMIT SWITCH Y+ LIMIT SWITCH Y EUCHNER ES 502 E See relevant data sheet COMMON NC NO COMMON COMMON NC NO COMMON 5.2 - Cycle START ZERO POINT START STOP 1 MOTOR CW CCW 0 A n max n 0 (1) INCREMENTAL PULSE CODER (marker R) 1 0 2 Y-AXIS ZERO SWITCH 1 0 3 VALVE EV2 Sol-a 1 0 4 PRESSURE SWITCH P1 1 0 Y-AXIS ZERO SETTING Y-AXIS MOVEMENT Y-AXIS CLAMPED (TURNING OPERATIONS) A The distance between coder marker and Y-axis zero position must be set. (1) nmax = 4.000 RPM. n0 =... RPM. The motor speeds for Y-axis zero setting must be according to CN/ driver specs. D2-15
/ series 11 HYDRAULIC CONNECTIONS TMY-B H1 L (drain) A B (clamping) P1 EV1 A a P P B b T T B A EV2 a A1 P1 P1 B1 T1 T1 P= 50 bar P1= 80 100 bar Size SM-B 12 16 20 25 Required oil volume Clamping 20 27,5 53 61 [cm 3 ] Unclamping 5 9,5 23 25 Needed instant [l/m] 9 12 18 18 flow for Tb 0,14 s 0,14 s 0,18 s 0,22 s Supply: Filtering... 20 µm Oil viscosity... 32 46 mm 2 /s Recommended oil temperature.. 35 55 C Working pressure : + 5% Turret... 50 20% bar Clamping system... 80 100 bar Hydraulic connections A GAS 1/4" 1/4" 3/8" 1/2" B GAS 1/4" 1/4" 3/8" 1/2" L GAS 1/8" 1/8" 1/4" 1/4" H1 GAS 1/8" 1/8" 1/8" 1/8" DN recommended nominal diameter for hydraulic line 6 m 6 8 10 12 Lenght > 6 m 8 10 12 15 Functions EV1 EV2 sol. a sol. b sol. a Clamping turret + Unclamping turret + "Y" Axis clamped + "Y" Axis unclamped D2-16
/ series 11 LUBRICATIONS TMY-B H2 - LUBRICANT INLET 1/8" GAS Metering Valve 0,10 cm 3 Metering Valves 0,15 cm 3 A centralized lubrication system for guides and ball screw is foreseen. The lubricant supply must be according to the following specs. : Pressure :... min.18 bar... max.70 bar Required oil volume :... ~ 0,40 cm 3 / cycle Lubrication frequency :... 3 4 cycle / h Note: Depending on "Y-AXIS" duty cycle. Type of lubricant : Oil with viscosity 750 cst (40 ) or fluid grease. Lubricant supply example (escluded) D2-17
/ series 11 SUPPLY COMPOSITION TMY-B 9 2 4 11 CNC 5 A POWER MODULES LUBRICATION CLAMPING EV2 HYDRAULIC SUPPLY EV1 10 6 3 1 7 8 5 R DUPLOMATIC SUPPLY 1 SM-B Turret with tooldisc [ With interface group for servomotor... ] 2 TMY-B "Y" Axis [ With interface group for servomotor... ] OPTIONAL EXCLUDED 8 Servomotor for Turret and its electrical connections 9 Servomotor for "Y" Axis and its electrical connections 10 Hydraulic equipment and power pack 11 Power modules 3 Additional clamping system 4 Linear encoder pre setting 5 Rotating tool-holders 6 Hydraulic connections 7 Turret electrical connections D2-18
/ series 11 IDENTIFICATION CODE TMY-B TMY-B - / - - / 1 - ( ) OPTIONALS R SM-BR A SM-BA SERIE 10 19 (1) SIZES SM-B 12 + TMY-16 12/16 SM-B 16 + TMY-16 16 VERSION SM-B 20 + TMY-20 20 SM-B 25 + TMY-25 25 Right Left D S "Y" AXIS TOTAL STROKE (2) TMY-B 12 100 TMY-B 16 100 TMY-B 20 130 TMY-B 25 150 (1) From 10 to 19 the performance and the overall dimensions do not change. (2) For different strokes, please contact our Technical Department. D2-19
DUPLOMATIC AUTOMATION S.r.l. 20025 LEGNANO (MI) - ITALY P.LE BOZZI, 1 PHONE 0331/472111 FAX 0331/455161 e-mail: info@duplomatic.it come visit Duplomatic homepage: www.duplomaticautomation.com