INSTRUCTIONS PARTS LIST For use with Plural Component Precision Mixing Systems.

Similar documents
PRO ES Test Fixture, High Voltage Test Probe, & KV Meter

INSTRUCTIONS PARTS LIST This manual contains important warnings and information. READ AND RETAIN FOR REFERENCE

Viscount I Hydraulic Motor and Displacement Pump

LUBRICATOR GUN INSTRUCTIONS-PARTS LIST. 10,000 psi (700 bar) Maximum Delivery Pressure. Detachable-type

Spray Nozzle Adapters

Lubricator Gun: 10,000 psi (700 bar) Maximum Delivery Pressure when disconnected from Dispenser

INSTRUCTIONS PARTS LIST

Pro Shot Grease Dispense Valve

Air Control Kit INSTRUCTIONS-PARTS LIST. Table of Contents HIGH VOLUME. 250 psi (1.7 MPa, 17.2 bar) Maximum Air Inlet Pressure

Stainless Steel Air Motor Conversion Kits

Pressurized oil drain for collection of used lubricants and anti-freeze.

INSTRUCTIONS-PARTS LIST

Stainless Steel Air Motor Conversion Kits

Old Proportioning Pumps

Air Actuated Dispense Valve

Precision Pulse Volumetric Fluid Flow Meter

Air Control Kits INSTRUCTIONS-PARTS LIST. Table of Contents HIGH VOLUME. 250 psi (1.7 MPa, 17.2 bar) Maximum Air Inlet Pressure

Pump/Manifold Kits. Instructions F ENG. To convert E-Flo 4-Ball Piston Pumps to a different size lower. For professional use only.

Model PPM 200 Precision Pulse Volumetric Fluid Flow Meter

Color Change Valve. Instructions Parts List K

Air Actuated Dispense Valve

Fuel Meter. Instructions - Parts List. Contents B. Model , measures in gallons Model , measures in liters. For metering fuels.

Model , Series A 9 in. (23 cm) roller frame with 45 angle and 12 in. reach 1/2 in. (13 mm) nap roller cover

INSTRUCTIONS This manual contains important warnings and information. READ AND RETAIN FOR REFERENCE

1 I t NOTE: PARTS LIST. Reassembly

Cleaning System. Instructions/Parts A

Texture Gun & Hopper B

ProMix Auto Color and Catalyst Change Kits

Merkur Displacement Pump

Motor Mounting Kits. Instructions J EN. 16C487 Motor Coupler Kit includes 2.25 in. (57.2 mm) key For NEMA 182/184 TC Frame ATEX Electric Motors

Pump Package Conversion Kits

Mechanical Pulse Meter

Instructions-Parts 3A2801G. See page 2 for model part numbers, maximum fluid working pressure, and approvals.

Field Sensitive Magnetic Proximity Cycle Switch

15H882 Slider Bearing Kit

Fast-Flo Air Motor 12.5 bar (1.25 MPa, 180 psi) Maximum Air Working Pressure

Displacement Pump. Instructions C EN. Model psi (3.7 MPa, 37 bar) Maximum Working Pressure 12 gpm Flow Rate

Pressure Roller with 24-inch Fixed Extension - For application of architectural paints and coatings -

Model For petroleum products and other fluids compatible with aluminum and buna-n seals.

Universal Hand Pump. Instructions D EN. - For transferring grease to Grease Jockey and G3 Systems - Part No Hand Operated - 35# Pump

45:l Ratio King" Pump, Model SP

24G621 Agitator Speed Controller Accessory

Low Pressure Fluid Filters

INSTRUCTIONS-PARTS LIST 30:1 RATIO PRESIDENT HYDRA-SPRAY PUMP. Wall Mount TABLE OF CONTENTS. Rev. E Supersedes Rev. D

DISPLACEMENT PUMP INSTRUCTIONS-PARTS LIST Rev. K. Model , Series A Model , Series B Model , Series A

Electronic Pulse Meters

Instructions 3A4793B EN. See page 3 for a complete list of model descriptions and part numbers.

2:1 Ratio Standard Pump 360 psi (25 bar) MAXIMUM FLUID WORKING PRESSURE 180 psi (12.5 bar) MAXIMUM AIR INPUT PRESSURE

Vertical Hydraulic Driver

Displacement Pump INSTRUCTIONS-PARTS LIST psi (250 bar, 24.8 MPa) Maximum Working Pressure Model , Series A. Model , Series A

Hose Heat Control Kit

Displacement Pump 3600 psi (250 bar, 24.8 MPa) Maximum Working Pressure Model , Series A

Instructions Parts List. Table of Contents F. Part No Part No

Split Manifold Kits. Installation Parts List C. Converts Husky 307 Diaphragm Pump to dual fluid inlet or outlet

Zip-Tex Spray Gun. Instructions A. Model psi (0.86 MPa, 8.6bar) Maximum Working Pressure

Air Regulator 100 psi (.7 MPa, 7 bar) Maximum Air Inlet Pressure

Repair D EN. Displacement Pump. Model , Series A 190ES/ 210ES, 190LTS/210LTS Pro 230ES, Pro 270ES Pro 270GS

810201,810202,810203,810204

RS Gun Front Adapter Kits

PRO Auto Xs Air Spray Gun

Parts 3A2528C EN. Mark VII Max, Mark X Premium, and Mark X Max Electric Airless Sprayers

ASM Maxi Poles. Instruction-Parts B Series. For the application of architectural paints and coatings.

Single Acting and Double Acting Paint Spray Guns for RoadLazer RoadPak Line Striping System

Elevators and Pump Supports

Instructions/Parts List

INSTRUCTIONS. US Patent Pending HVLP Turbine Guns

Displacement Pump Used in the Ultra Max 695 Sprayers 3000 psi (207 bar, 21 MPa) MAXIMUM WORKING PRESSURE

Proportioning pumps and hydraulic cylinders used on Hydraulic Proportioners. Model : 2000 psi (13.8 MPa, 138 bar) Maximum Working Pressure

Stainless Steel 1000cc Lower

PROVEN QUALITY, LEADING TECHNOLOGY

INSTRUCTIONS-PARTS LIST

Instructions Parts List

Texture Gun & Hopper

Instructions Parts List

Integrated and 2-Button Interlock Air Controls for use with Supply Systems.

50:1 Ratio Fire-Ball Pumps

Displacement Pump 3600 psi (250 bar, 24.8 MPa) Maximum Working Pressure Model , Series A

950SeriesSealantGun. Instructions-Parts D. Models Palm Grip Gun: Pistol Grip Gun: ENG

OWNER/OPERATOR MANUAL. Airmotor effective dia. in. 2.5

D Instructions/Parts. Siphon Feed Detail Spray Gun D

4:1 Fusion Static Mixer Kit

MGFHVLP. Instructions/Parts. Mini Gravity Feed System E. Part No Includes MGFHVLP Mini Gravity Feed Spray Gun and MGC 125 Gravity Cup.

Horizontal Hydraulic Driver

INSTRUCTIONS-PARTS LIST. BLACK MAX Airless Spray Gun psi (24.8 MPa, 248 bar) Maximum Working Pressure. Rev. F Supersedes D and PCN E

Water Sandblaster Kit

Split Manifold Kits. Installation - Parts List D. Converts Huskyt 307 Diaphragm Pump to dual fluid inlet or outlet

UltraMix Pumps. Repair - Parts A

T1-Titanium Non-HVLP Spray Gun

PROVEN QUALITY. LEADING TECHNOLOGY.

Displacement Pump. Repair-Parts. Contents D ENG. Part No psi (13.8 MPa, 138 bar) Maximum Working Pressure

390 Airless Sprayer. Parts J EN. Models: , , , , , ,262024, , , , Hi-Boy.

3:1 Ratio President Pump

Proportioning Pumps. Repair - Parts M EN

INSTRUCTIONS PARTS LIST Rev. D

Pistol Grip Mastic Flo Gun

Instructions Parts List

INSTRUCTIONS-PARTS LIST

3600 psi (250 bar, 24.8 MPa) Maximum Working Pressure Model , Series A Ultra Max II and Ultimate Mx II 695 and 795

SaniForce Air Motors. Instructions/Parts 3A1211N

Model PRO 3500hc Electrostatic Air Spray Gun 65 kv, HIGH CONDUCTIVITY, MANUAL GUN

Transcription:

INSTRUCTIONS PARTS LIST 308 097 This manual contains IMPORTANT WARNINGS AND INSTRUCTIONS READ AND RETAIN FOR REFERENCE Rev B Supersedes A PRO Pulse ELECTRONIC VOLUMETRIC FLOW METER For use with Plural Component Precision Mixing Systems. 2800 psi (196 bar) FLOW METER MAXIMUM WORKING FLUID PRESSURE Part No. 224 221, Series A Flow Meter with 0.1 cc per tooth fluid volume flow Part No. 224 222, Series A Flow Meter with 0.4 cc per tooth fluid volume flow Part No. 224 124, Series A Flow Meter Receiver Module NOTE: See the ACCESSORIES section to order Fiber Optic Cables and to order the Fluid Manifold. U.S. and Foreign Patents Pending ELECTRONIC VOLUMETRIC FLOW METER FLOW METER RECEIVER MODULE ÎÎÎ ÎÎÎÎ ÎÎÎÎÎÎ ÎÎÎÎÎÎÎÎ ÎÎÎÎÎÎÎÎÎÎ ÎÎÎÎÎÎÎÎÎÎ ÎÎÎÎÎÎÎÎ ÎÎÎÎÎÎÎ ÎÎÎÎÎ ÎÎÎ 0172A 0173 GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440 1441 COPYRIGHT 1991 GRACO INC.

WARNINGS SERIOUS BODILY INJURY, EXPLOSION, FIRE, OR ELECTRIC SHOCK CAN OCCUR IF THE PRECAUTIONS BELOW ARE NOT FOLLOWED. ELECTRICAL EQUIPMENT SHALL ONLY BE INSTALLED, OPERATED, AND SERVICED BY TRAINED, QUALIFIED PERSONNEL WHO SHALL BE FULLY CONVERSANT WITH THE REQUIREMENTS STATED WITHIN THIS INSTRUCTION MANUAL. READ AND UNDERSTAND ALL INSTRUCTION MANUALS AND WARNING LABELS BEFORE OPERATING THE EQUIPMENT. FIRE. EXPLOSION, OR ELECTRIC SHOCK HAZARD All parts of the fluid system must be properly grounded to reduce the risk of static electricity discharge. Sparks can ignite fumes from solvents and the fluid being dispensed, dust particles and other flammable substances, whether you are spraying indoors or outdoors, and can cause a fire or explosion and serious bodily injury and property damage. If you experience any static sparking or feel even a slight shock, STOP SPRAYING IMMEDIATELY. Check the entire system for proper grounding. DO NOT use the system again until the problem has been identified and corrected. This meter is designed to be used in a Class I, Group D hazardous environment. To reduce the risk of fire, explosion, or electric shock, IT IS ESSENTIAL THAT: 1. The meter s electrical chassis is properly grounded by mounting it on a grounded metal surface. Check the electrical grounding as instructed on page 8. 2. Water or other liquids are not spilled on the electrical chassis. 3. The air line to the electrical chassis is turned OFF and the pressure is relieved by following the Pressure Relief Procedure, below, before servicing or flushing the meter. 4. Follow the material suppliers Material Specification Data Sheets whenever flushing or servicing this meter. EQUIPMENT MISUSE HAZARD General Safety Any misuse of this equipment such as over-pressurizing the meter, using incompatible chemicals and fluids, modifying parts, or using worn or damaged parts, can cause equipment to rupture or malfunction, and can result in serious bodily injury, electric shock, fire, explosion, or property damage. ALWAYS follow the Pressure Relief Procedure, at right before removing or servicing the meter or any other part of the spray system. NEVER alter or modify any electrical components or circuits as this could cause a fire or explosion. Repair or replace worn or damaged parts immediately. Use only Graco replacement parts. System Pressure The meter has a maximum working fluid pressure of 2800 psi (196 bar). Never exceed the maximum working pressure of the meter or any other component or accessory used in the system. Fluid Compatibility BE SURE all fluids and solvents used are chemically compatible with the Wetted Parts shown in the TECH- NICAL DATA. Check the material data sheet or the fluid manufacturer s literature to see if the fluid is compatible with the meter s wetted parts. Pressure Relief Procedure To reduce the risk of serious bodily injury, including splashing in the eyes or on the skin, or injury from moving parts, fire, explosion, or electric shock, always follow this procedure when shutting off the system, when checking or servicing any part of the spray system, and whenever you stop operation. 1. Turn off the air supply to the meter. 2. Allow air to exhaust out of the exhaust port. 3. Turn off the fluid supply to the meter. 4. Shut off all electrical power to the fluid system or air system. 5. Follow the Pressure Relief Procedure for your fluid system dispensing device. IMPORTANT United States Government safety standards have been adopted under the Occupational Safety and Health Act. These standards particularly the General Standards, Part 1910 and the Construction Standards, Part 1926 should be consulted.

CONTENTS Warnings..................................... 3 PrecisionMix Description...................... 4 Installation................................... 5 Operation..................................... 9 Maintenance.................................. 9 Flow Meter Parts List......................... 13 Receiver Module Parts Drawing & List......... 13 Accessories................................. 14 Dimension Drawing.......................... 15 Technical Data............................... 15 Troubleshooting Chart....................... 10 Important Phone Numbers............ Back Cover Service...................................... 11 Warranty............................ Back Cover Flow Meter Parts Drawing..................... 12 PRECISIONMIX DESCRIPTION The PRO Pulse Volumetric Flow Meter is designed to be used with the Graco PrecisionMix plural component mixing system when it is necessary to install the flow meter and dispensing system in a hazardous environment. The standard Graco PrecisionMix can be used to blend all popular two-component epoxy or polyurethane paints containing non-abrasive filler. For information on handling abrasive fluids, contact your Graco representative. The PrecisionMix is not intended for use with quick-setting paints (those with a pot life of less than 30 minutes). The system can be installed to mix components supplied from pressure vessels, from feed pumps transferring the fluids from their original containers, or from a central paint recirculating line. The standard PrecisionMix is designed to operate a single conventional spray gun in an air spray or airassisted airless spray system. To modify the unit to operate two guns, contact your Graco representative. Refer to the PrecisionMix Instruction Manual, Graco Form No. 308 074, for more information on the PrecisionMix.

TYPICAL INSTALLATION M L G A B 2 C D E NON-HAZARDOUS AREA HAZARDOUS AREA H F N A B 1 C D E J P K KEY A Air Supply Line B Bleed-Type Air Supply Line Shut-off Valve (required) C Air Line Filter D Air Line Lubricator E Air Line Regulator F Pump G Fiber Optic Cable H Flow Meter J Fluid Supply Line K Fluid Supply L Receiver Module M Control Cabinet N Pump Grounding Wire (required) P Fluid Manifold WARNING To help reduce the risk of serious bodily injury, including splashing in the eyes or on the skin, the bleed-type air shut-off valve (B 1 ) MUST be installed in the system to relieve air trapped between this valve and the pump after the air is shut off. Trapped air can cause the pump to cycle unexpectedly. Locate the valve close to the pump. Fig 1 The PRO Pulse Volumetric Flow Meter is designed to detect the pulses induced on a magnetic sensor each time a gear tooth passes by the sensor. A specific volume of fluid flows through the meter with each gear tooth rotation. See the front cover for the specific fluid volume flow for your meter. See page 4 for a description of Graco PrecisionMix plural component mixing system. Installing the System The Typical Installation shown above is only a guide for selecting and installing the flow meter. The particular type and size system for your application must be custom designed for your needs. For assistance in designing a system, contact your Graco representative. Install the air line accessories in the order shown in the Typical Installation, using adapters as necessary. 0174 The Receiver Module (M) mounts into a 19 in. (483 mm) Schroff, Rital, or equivalent enclosure. Mount the backplane circuit board to the back mounting bracket as shown in Fig 3, page 6. Slide the receiver module into the enclosure to mate connectors and secure to the front mounting brackets as shown in Fig 3. Have a qualified electrician install the Flow Meter as shown in Figs 2 to 5, pages 6 and 7. Connect the air line to the Flow Meter by pressing the front ferrule (D) and back ferrule (C) onto the tubing (A). Press the assembly into the fitting (E) and tighten the nut (A). See Fig 2. Connect the fiber optic cables by pressing the front ferrule (L) and back ferrule (K) onto the cable (G). See Figs 2 and 3. The maximum fiber optic cable length is 100 ft (30.5 m) with two splices. See ACCESSORIES to order cables.

INSTALLATION KEY A Tubing, 1/4 OD B Nut, nylon C Ferrule, back, nylon D Ferrule, front, nylon E Air Inlet Fitting F Meter G Fiber Optic Cables H Fluid Manifold J Nut, aluminum K Ferrule, back, aluminum L Ferrule, front, aluminum J K L F E Fiber Optic Sender 1 Fiber Optic Sender 2 Flow Indicator Light (Green) Power Indicator Light (Yellow) Fig 2 G A B C D H 0175A KEY A Back-plane Circuit Board B Fiber Optic Cables C Screw D Receiver Module E Control Cabinet A E From Precision Mix to TB-1 B ÎÎ ÎÎÎÎ ÎÎÎÎÎÎ ÎÎÎÎÎÎÎÎ ÎÎÎÎÎÎÎÎÎ ÎÎÎÎÎÎÎÎ ÎÎÎÎÎÎ ÎÎÎÎÎ ÎÎÎ C Fiber Optic Transmitting Indicator Lights (Red) D Fig 3 Power Indicator Light (Red) 0176

INSTALLATION GNDS and +24VDC Connected Internally To Plural Component Mixing System EXTERNAL WIRING CONNECTION OF BACK-PLANE CIRCUIT BOARD For Remote Monitoring Spares Fig 4 0178 Descriptions of External Wiring Connections for Back-plane Circuit Board PIN DESCRIPTION PIN DESCRIPTION TBI-1 TBI-2 TBI-3 TBI-4 TBI-5 TBI-6 TBI-7 TBI-8 TBI-9 TBI-10 GND, DC retrun for +24 VDC GND, DC return for +24 VDC +24 VDC, 300mA minimum +24 VDC, 300mA minimum A1 Out, Part A Channel 1, +22 VDC (high), Open (low) A2 Out, Part A Channel 2, +22 VDC (high), Open (low) B1 Out, Part B Channel 1, +22 VDC (high), Open (low) B2 Out, Part B Channel 2, +22 VDC (high), Open (low) OPTO +25 VDC Max, +5 to +25 VDC Supply for OPTO Isolator Outputs OPTO A1 Out, Part A Channel 1, Optically Isolated Voltage (high) TBI-9 Supply, Voltage (low) 0 VDC (thru 2.43 Resistor) TBI-12 TBI-13 TBI-14 TBI-15 TBI-16 TBI-17 TBI-18 TBI-19 TBI-20 OPTO B1 Out, Part B Channel 1, Optically Isolated Voltage (high) TBI-9 Supply, Voltage (low) 0 VDC (thru 2.43 Resistor) OPTO B2 Out, Part B Channel 2, Optically Isolated Voltage (high) TBI-9 Supply, Voltage (low) 0 VDC (thru 2.43 Resistor) OPTO GND, +5 to +25 VDC DC Return for OPTO Isolator Outputs (Note: DC return is not electrically connected to TBI-1 or TBI-2 unless externally jumpered by customer.) Spare, No Connection Spare, No Connection Spare, No Connection Spare, No Connection Spare, No Connection Spare, No Connection TBI-11 OPTO A2 Out, Part A Channel 2, Optically Isolated Voltage (high) TBI-9 Supply, Voltage (low) 0 VDC (thru 2.43 Resistor)

INSTALLATION FIBER OPTIC CABLE HOOK-UP DIAGRAM Back-plane Wiring Diagram TB1 In a typical PrecisionMix System, there will be two Flow Meters, which are represented here by the letters A and B. Each Flow Meter will have two fiber optic cables, which are represented by the numbers 1 and 2. The Flow Meter is the Sender of the fiber optic signal (see Fig 2). The Receiver Module is the Receiver of the fiber optic signal. On the front panel of the Receiver Module, there are two sets of lights (set A1, A2 and set B1, B2), one set for each Flow Meter. See Fig 3. If lights (L.E.D.) A1 and A2 are on, the fluid is flowing through Flow Meter A and its signal is being properly received at the Receiver Module. If lights B1 and B2 are on, the fluid is flowing through Flow Meter B and its signal is being properly received at the Receiver Module. FIBER OPTIC CABLES FROM FLOW METER A FIBER OPTIC CABLES FROM FLOW METER B A2 F.O.* Receiver A1 F.O. Receiver B2 F.O. Receiver B1 F.O. Receiver *F.O. Fiber Optic Fig 5 Fiber Optic Cable Connectors Spares 0177 Check the Electrical Grounding WARNING Proper electrical grounding of your system is essential when used with flammable or combustible liquids. For your safety, read the warning section, FIRE, EXPLOSION, OR ELECTRIC SHOCK HAZARD, on page 3. Electrical Chassis Grounded Mounting Surface When using flammable or combustible liquids, ground the flow meter by mounting it on a grounded metal surface. Have a qualified electrician check the electrical grounding continuity between the flow meter electrical chassis and a true earth ground as shown in Fig 6. If the resistance is greater than 25 ohms, check the mounting or add a ground strap to the chassis. Digital Voltage Meter Water-base System Note: When electrostatically spraying water-base fluids, with flashpoints above 140 F (60 C) and less than 20% (by weight) organic solvents concentration, the entire fluid supply must be isolated from ground to maintain voltage at the spray device. Fig 6 True Earth Ground 0179A See the Water-base System Warnings on page 3 and Graco Water-base System Instruction Manual 307 978 for proper installation of a water-base system.

OPERATION Operating Checklist Check the following list daily, before starting to operate the system, to help ensure you of safe, efficient operation. 1. Be sure all operators are properly trained and qualified to safely operate your system. 2. Be sure all operators are trained how to properly and completely relieve system pressure according to the Pressure Relief Procedure, at right. 3. Be sure the system is thoroughly grounded. See FIRE, EXPLOSION, OR ELECTRIC SHOCK HAZARD, page 3, and Check the Electrical Grounding, page 8. 4. Be sure the operator and all persons entering the installation site are properly grounded by wearing shoes with conductive soles or personal grounding straps. 5. Be sure ventilation fans are operating properly. WARNING To avoid a chemical reaction, which could lead to serious injury and equipment and property damage, BE SURE all fluids and solvents used are chemically compatible with the Wetted Parts shown in the TECHNICAL DATA. Check the material data sheet or the fluid manufacturer s literature to see if the fluid is compatible with the meter s wetted parts. WARNING Pressure Relief Procedure To reduce the risk of serious bodily injury, including splashing in the eyes or on the skin, or injury from moving parts, fire, explosion, or electric shock, always follow this procedure when shutting off the system, when checking or servicing any part of the spray system, and whenever you stop operation. 1. Turn off the air supply to the meter. 2. Allow air to exhaust out of the exhaust port. 3. Turn off the fluid supply to the meter. 4. Shut off all electrical power to the fluid system or air system. 5. Follow the Pressure Relief Procedure for your fluid system dispensing device. Operation Operate the flow meter between 20 and 50 psi (1.4 and 3.5 bar) air inlet pressure. Check to see that both the proper corresponding Flow Meter and Receiver Module indicator lights are on when the fluid is flowing. See the PrecisionMix Instruction Manual 308 074 to operate the PrecisionMix system. MAINTENANCE WARNING Before checking, cleaning, or servicing the meter, ALWAYS follow the Pressure Relief Procedure, above, to help reduce the risk of serious bodily injury, including splashing in the eyes or on the skin, or injury from moving parts, fire, explosion, or electric shock. CAUTION DO NOT immerse the meter in solvent. Solvent could damage the meter s electrical components. 1. Clean the fluid and air line filters daily. 2. Clean the outside of the meter with a soft cloth dampened in a compatible solvent as needed. Flushing the Meter 1. Follow the Pressure Relief Procedure, above. 2. Connect the fluid line to the solvent supply unit. 3. Flush the meter until it is clean. 4. Follow the Pressure Relief Procedure, then disconnect the fluid line from the solvent supply unit. 5. Reconnect the fluid line to the fluid (paint) supply. 6. Turn on the fluid supply. 7. Operate until the meter and fluid line are free of solvent. 3. Flush the fluid supply line and meter fluid reservoir daily with a compatible solvent as instructed at right.

TROUBLESHOOTING CHART WARNING Installing and servicing this equipment requires access to parts that may cause electric shock or other serious bodily injury if the work is not performed properly. DO NOT install or service this equipment unless you are trained and qualified. Before checking, adjusting, cleaning or servicing any part of the meter, ALWAYS follow the Pressure Relief Procedure on page 9 to help reduce the risk of serious bodily injury, including splashing in the eyes or on the skin, or injury from moving parts, fire, explosion, or electric shock. PROBLEM CAUSE SOLUTION No power to flow meter; yellow LED is off Gears are not moving; green LED is off Receiver module not receiving signal; red LED is off 1. Insufficient air supply 2. Turbine alternator not working 3. Faulty turbine alternator 4. Excess moisture in air lines 5. Turbine not connect to PC board 6. Top PC board not connected to bottom PC board 7. Alternator shorted to chassis 1. Dried paint/fluid in gear track 2. Worn gears 1. Poor fiber optic cable connection 2. Damaged fiber optic cable 1. Adjust air regulator. 2. Check for dirt or moisture in turbine. 3. Be sure plug is in place on back of turbine alternator housing. Remove and test alternator. 4. Use air filter-moisture separator 5. Connect 3-pin connector to square pins. 6. Tighten bolts to compress gasket to 0.040 in. 7. Check that insulating pad is in place. Replace pad if necessary. 1. Flush fluid section of meter as instructed in MAINTENANCE. 2. Replace faulty gears. 1. Check connection to ensure it is tight and free of contaminates. 2. Replace fiber optic cable.

SERVICE WARNING Installing and servicing this equipment requires access to parts that may cause electric shock or other serious bodily injury if the work is not performed properly. DO NOT install or service this equipment unless you are trained and qualified. Before checking, adjusting, cleaning or servicing any part of the meter, ALWAYS follow the Pressure Relief Procedure on page 9 to help reduce the risk of serious bodily injury, including splashing in the eyes or on the skin, or injury from moving parts, fire, explosion, or electric shock. NOTE: Check all possible remedies in the TROUBLESHOOTING CHART before dissassembling the meter. Follow the Pressure Relief Procedure and flush the meter as described on page 9. Disconnect the fiber optic cable(s) (G) from the electronic module (B). See Fig 7. 3. Carefully pull the alternator (14) away from the top housing. 4. Using an ohmmeter, test the coil in the turbine alternator. Measure the resistance between the two outer terminals of the 3-pin connector (J). The resistance should be 3 to 5 ohms. If the reading varies from this value, replace the alternator (14). 5. Lubricate the alternator o-ring (14a) seal with petroleum jelly. 6. Insert the alternator (14) into the top chassis (13). 7. Connect the 3-pin connector (J) to the 3 square pins (H) in the top chassis (13). 8. Check to see that the gasket (5) is not damaged. If damaged, replace the gasket. 9. Snap top and bottom chassis connector together. 10. Install and tighten the chassis screws (4) until the gasket (5) is compressed to 0.040 inches. Disconnect the air hose fitting and remove the air hose from the meter. Disconnect both fluid hose fittings and remove the fluid hose from the meter. Remove the four screws (A) to separate the gear housing (F) from the adaptor plate (D) or mounting plate. CAUTION NEVER remove the electronic module (B) from the top gear housing (E). The electronic module is calibrated to the gear housing assembly and will not function properly if removed. 4 13 Torque to 7.5 ft-lb (10 N m) A 14a H G B 14 J F 5 E C* D Fig 7 01011A 12 Replacing the Turbine Alternator 1. Unscrew the top chassis (13) from the bottom chassis (12). See Fig 8. 2. Disconnect the 3-pin connector (J) from the square pins (H). Fig 8 0180A

SERVICE Replacing Worn Bearings A repair kit is available to service the bearings. An asterisk after the description or reference letter indicates a part included with the repair kit. See page 13 to order the proper kit for your meter model. CAUTION This is a close-tolerance device. It will be damaged if forced apart during disassembly. 1. Loosen the four screws (N). See Fig 9. Leave about two threads connected. 2. The two halves of the gear housing are pegged together and will be difficult to separate. The pegs are part of the top gear housing (E). Hold the housing and tap the screws one at a time in a consistent sequence, and eventually the two halves will come apart. 3. Before removing the gears (L), note which peg the gear is being removed from. The gears must be installed on the same peg they were removed from. 3. Replace the four shims (K*) and the large o-ring (M*) with the kit parts. See Fig 9. 4. Install the gears on their proper pegs. 5. Press the gear housings together and secure them with the four screws (N). Torque the screws to 7.5 ftlbs (10 N m). 6. Install the meter back onto the adapter plate. NOTE: When installing the screws (A), replace the meter s two o-rings (C*) with o-rings from the kit. Torque screws to 7.5 ft-lbs (10 N m). See Fig 7. Kit 223 276 has two sets of o-rings. Use the o-rings that match the o-rings you are replacing and discard the others. CAUTION NEVER immerse a meter in solvent for cleaning. Doing so will damage the electronics. CAUTION ALWAYS reinstall the gears on the peg they were removed from to ensure proper calibration with the electronic module. 4. Support a gear on its sides and position the bearing tool* on the gear as shown in Fig 10. Make sure the gear has sufficient clearance in the center to press out the bearings and washers. 5. Press the bearing tool with an arbor press or tap it with a soft hammer until the bearings and washers are removed. Repeat with the other gear. E K* L K* M* To install the kit parts and assemble the gear housing: 1. Place a gear on a flat surface. Position the bearings*, spacers*, and washers* and the bearing tool* as shown in Fig 11. 2. Press the bearing tool with an arbor press or tap it with a soft hammer until bearings, spacers, and washers are installed into the gear. Repeat with the other gear. Fig 9 N Torque to 7.5 ft-lb (10 N m) 01012A

SERVICE Removing Bearings Installing Bearings Bearing Tool* Bearing Tool* Inner Spacer* Gear ÉÉ ÉÉ ÉÉ ÉÉ Bearing Assembly Support *Outer Spacer Gear ÉÉ ÉÉ ÉÉ ÉÉ Top Bearing* Bottom Bearing* Flat Surface Fig 10 0968 Fig 11 0969 BEARING REPAIR KIT Bearing Repair Kit 223 276 For Meter Model 224 221, with 0.1 cc per tooth fluid volume flow Bearing Repair Kit 223 277 For Meter Model 224 222, with 0.4 cc per tooth fluid volume flow Bearing Repair Kit 223 278 For Meter Model 224 223, with 1.6 cc per tooth fluid volume flow Not Included with Kit 0967

FLOW METER PARTS DRAWING 13 4 28 29 30 14a 14 5 12 12a 3 1 2 8 9 11 7 6 10 0181A

FLOW METER PARTS LIST Part No. 224 221, Series A 0.1 cc/tooth fluid volume flow Part No. 224 222, Series A 0.4 cc/tooth fluid volume flow REF NO. PART NO. DESCRIPTION QTY 1 GEAR HOUSING ASSY; See ordering information at right 1 2 186 853 FLAME ARRESTOR 1 3 111 157 FITTING, air inlet; 1/4 tube 1 4 111 308 SCREW, top mounting; M4 x 0.7 x 30 mm long 4 5 186 852 GASKET, adhesive backing 1 6 101 435 BALL 1 7 108 046 SPRING 1 8 107 107 WASHER, flow 1 9 186 922 FITTING, valve 1 10 186 921 BODY 1 11 186 923 RETAINER 1 12 224 277 CHASSIS ASSY, bottom; Includes item 12a 1 12a 186 924 PAD, insulating 1 13 224 276 CHASSIS ASSY, top 1 14 224 603 ALTERNATOR; Includes item 14a 1 14a 110 073 O-RING, alternator; Viton 1 28 111 284 NUT, tube fitting; 1/4 OD 2 29 111 285 FERRULE, back; 1/4 OD 2 30 111 286 FERRULE, front, 1/4 OD 2 To Order Gear Housing Assembly (item 1) To replace the Gear Housing Assembly, you must send the complete flow meter assembly back to your local Graco distributor. The flow meter needs to be recalibrated when a new gear housing is installed. HOW TO ORDER REPLACEMENT PARTS 1. To be sure you receive the correct replacement parts, kits or accessories, always give all of the information requested in the chart below. 2. Check the parts list to identify the correct part number; do not use the ref. no. when ordering. 3. Order all parts from your nearest Graco distributor. 6 digit Part Number Qty Part Description Viton is a registered trademark of the Du Pont Company. RECEIVER MODULE PARTS DRAWING & LIST 101 102 ÎÎ ÎÎÎ ÎÎÎÎÎ ÎÎÎÎÎÎ ÎÎÎÎÎÎ ÎÎÎÎ ÎÎÎ Part No. 224 124, Series A Receiver Module REF NO. PART NO. DESCRIPTION QTY 1 224 281 PANEL BOARD, back 1 2 224 283 BOARD, receiver 1 0173

ACCESSORIES Fiber Optic Cables Fiber Optic Cable Assembly For connection between receiver module and flow meter or between receiver module and bulkhead connector. PART NO. LENGTH 224 690 6 ft (1.8 m) 224 691 15 ft (5 m) 224 692 25 ft (8 m) 224 693 36 ft (11 m) 224 694 50 ft (15 m) 224 695 75 ft (23 m) 224 696 100 ft (30.5 m) Fluid Manifold Contact your local Graco respresntative to order proper manifold. 0186 0187 Part No. 223 869 Part No. 624 708 Bleed-type Master Air Valve 107 142 300 psi (21 bar) Maximum Working Pressure Relieves air trapped in the air line between the pump air inlet and this valve when closed. 1/2 npt 0183 Fiber Optic Cable Extender For connection between flow meter and bulkhead connector or between two bulkhead connectors. PART NO. LENGTH 224 670 6 ft (1.8 m) 224 671 15 ft (5 m) 224 672 25 ft (8 m) 224 673 36 ft (11 m) 224 674 50 ft (15 m) 224 675 75 ft (23 m) 224 676 100 ft (30.5 m) Grounding Clamp and Wire 222 011 12 ga, 25 ft (7.6 m) wire 0188 0189 0184 Bulkhead Connector 224 261 For connection between two fiber optic cables. 0185

NOTES

FLOW METER DIMENSIONAL DRAWING Part No. Dim. A Dim. B Dim. C DIM. A 224 221 4.25 in. (108 mm) 4.10 in. (104 mm) 4.44 in. (113 mm) 224 222 4.25 in. (108 mm) 4.25 in. (108 mm) 4.50 in. (114 mm) DIM. B 224 223 4.25 in. (108 mm) 4.77 in. (121 mm) 4.22 in. (107 mm) TECHNICAL DATA DIM. C 0182A Maximum Working Fluid Pressure... 500 psi (35 bar) Maximum Working Air Pressure...... 50 psi (3.5 bar) Fluid Pressure Operating Range Air Pressure Operating Range. Air Inlet................................... 0 500 psi (0 35 bar)........... 20 50 psi (1.4 3.5 bar) 1/4 inch OD tube Maximum Fiber Optic Cable Length.. 100 ft (30.5 m) with two splices Wetted Parts........ Carbon Steel, Nickel Chrome Plating, Stainless Steel, EPDM (ethylene propylene)

RECEIVER MODULE DIMENSIONAL DRAWING Technical Description Standardized Euroboard Plug-in Unit for a Modular 19 in. (482.6 mm) Rack System per DIN 41494, Part 5, ANSI/IEEEE 1101 Connector to DIN 41612, 1EC 603-2, Type C ÎÎÎ ÎÎÎÎÎ ÎÎÎÎÎÎ ÎÎÎÎÎÎÎÎ ÎÎÎÎÎÎÎÎÎÎ ÎÎÎÎÎÎÎÎÎÎ ÎÎÎÎÎÎÎÎ ÎÎÎÎÎÎ ÎÎÎÎÎ ÎÎÎ 6.7 in. + 0.02 in. (169.93 mm + 0.4 mm) 5.1 in. (128.7 mm) 2.8 in. (71.12 mm) 0173

THE GRACO WARRANTY AND DISCLAIMERS WARRANTY Graco warrants all equipment manufactured by it and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. As purchaser s sole remedy for breach of this warranty, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment proven defective, with the exception of defects in the internal power supply and alternator, which will be repaired or replaced for thirty-six months from the date of sale. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco s written recommendations. This warranty does not cover, and Graco shall not be liable for, any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility with Graco equipment of structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco. This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor and transportation. DISCLAIMERS AND LIMITATIONS THE TERMS OF THIS WARRANTY CONSTITUTE PURCHASER S SOLE AND EXCLUSIVE REMEDY AND ARE IN LIEU OF ANY OTHER WARRANTIES (EXPRESS OR IMPLIED), INCLUDING WARRANTY OF MERCHAN- TABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, AND OF ANY NON CONTRACTUAL LIABILITIES, INCLUDING PRODUCT LIABILITIES, BASED ON NEGLIGENCE OR STRICT LIABILITY. EVERY FORM OF LIABILITY FOR DIRECT, SPECIAL OR CONSEQUENTIAL DAMAGES OR LOSS IS EXPRESSLY EX- CLUDED AND DENIED. IN NO CASE SHALL GRACO S LIABILITY EXCEED THE AMOUNT OF THE PUR- CHASE PRICE. ANY ACTION FOR BREACH OF WARRANTY MUST BE BROUGHT WITHIN TWO (2) YEARS OF THE DATE OF SALE. EQUIPMENT NOT COVERED BY GRACO WARRANTY GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, WITH RESPECT TO ACCESSORIES, EQUIPMENT, MATERIALS, OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motor, switches, hose, etc.) are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties. IMPORTANT PHONE NUMBERS TO PLACE AN ORDER, contact your Graco distributor, or call Graco: 1 800 328 0211 Toll Free FOR TECHNICAL ASSISTANCE, service repair information or answers about the application of Graco equipment, call: 1 800 543 0339 Toll Free Factory Branches: Atlanta, Chicago, Dallas, Detroit, Los Angeles, Mt. Arlington (N.J.) Subsidiary and Affiliate Companies: Canada; England; Switzerland; France; Germany; Hong Kong; Japan; Korea GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440 1441 PRINTED IN U.S.A. 308 097 1/91 Revised 4/92