Summary of HALT, IPx7 & IP69K testing for AT Series connectors

Similar documents
R E P O R T N U M B E R

Modification Record of Product Specification

DEVELOPMENTAL HALT Report R XSS S Power Supplies. Michael Farragher Engineering Test Technician Test Performed By

QUALIFICATION TEST SUMMARY REPORT ESR Qualification Type Testing of Amphenol Corporation s 2M801 Series Connector

PRODUCT SPECIFICATION

Jun06 Rev D

SAMTEC POWER CHARACTERIZATION

SAMTEC POWER CHARACTERIZATION

PRODUCT SPECIFICATION

Product Specification QSL RF Connectors

PRODUCT SPECIFICATION

SEP 2016 Rev D2

SPECIFICATION AND PERFORMANCE TABLE OF CONTENT. 1. Scope Reference Documents Material and Components... 2

Jun 20,2014 Rev A

Aug07 Rev A All Paragraphs Revised

QUALIFICATION TEST REPORT Series 80 Mighty Mouse Connectors

Test Group Description. Total Number. Figure 1. Unless otherwise stated, the following environmental conditions prevailed during testing:

GETWELL TECH.(H.K.) LTD.

Series 80 Mighty Mouse Technical Reference Complete Product Specification

PRODUCT SPECIFICATION

VIA Platform Environmental Qualification Testing Standards

MEZALOK* Stacking Connector System

AUTOMATIC 12 WAY HEAT TREATMENT CONSOLE

Product Specification Rev A

PRODUCT SPECIFICATION

SCOPE OF ACCREDITATION TO ISO/IEC 17025:2005

Utilization of Electric Power Laboratory 3 rd Year G2: Testing & Characteristic of MCCB Used in Commercial and Industrial Applications

Serial Attached SCSI (SAS) Connector

2 a5;- Ar.7(? ffut)"lr- To: Cc: Sent: Friday, December 20,2013 2:09 PM. From: Crccarelli, Kathryn com] ''il

TECH NOTE: E Coils Field Assessment DATE: REVISION: 1.0

CONTINUOUS IMMERSION AND DUST TEST REPORT

Life Extension Testing of Electrical Penetration Assemblies

Qualification Test Report. DRCP 86 Pin Inline DTR # /6/2012

J3C-L Nm Smart Electric Valve Actuator Failsafe Function Type: J3C Model: L140-BSR

NEW BRAKE DESIGN For C-FACE Motors from NEMA Frame Motors

Accelerated Life Testing Final Report

Clutchsensor, 22mm PLCD, passive For Valeo. Product Specification. Clutchsensor, 22mm PLCD, passive For Valeo. 1 of 9

AUG 16 Rev C2

Available with actuator function: POWER OPEN - POWER CLOSE FAILSAFE MODULATING FAILSAFE MODULATING. Overview. 11 or 14mm drive output (Option)

dv Sentry TM 208V 600V INSTALLATION GUIDE Quick Reference ❶ How to Install Pages 6 14 ❷ Startup/Troubleshooting Pages WARNING

J3C-H20 25Nm Smart Electric Valve Actuator

HIGH SPEED MEZZANINE PRODUCT SPECIFICATION

Wedge in Plugs Stock No

DETAIL SPECIFICATION SHEET

SCOPE OF ACCREDITATION TO ISO/IEC 17025:2005

J3C-H Nm Smart Electric Valve Actuator

UN TEST SEQUENCE TEST REPORT

DETAIL SPECIFICATION SHEET

PRODUCT SPECIFICATION

PRODUCT SPECIFICATION

PENTAGON PROTECTION USA

B BASIC HEAT TREATMENT CONSOLE

CERTIFICATE of QUALITY TEST

Titre / Title HIGH RELIABILITY RF COAXIAL LOADS AND ATTENUATORS GENERIC SPECIFICATION

Contents. Glossary Common terms and definitions

CERTIFICATE OF ACCREDITATION

nterconnect compatibility new SEALED CONNECTORS harsh environment dual seals for harsh environments ergonomic locking tab for easier mating

产品技术规范. Product Name: Product Technical Specification SMARTSTONE. No.: CPFL0002 Version: A Issued date: Page 1 of 16

Operations and Service Manual. X30208 Load Bank

NATIONAL TECHNICAL SYSTEMS

Advanced Techniques US Inc.

JUNE 11, 2010 TEST REPORT # S2SD CABLE ASSEMBLY QUALIFICATION TESTING PART: T2SD L D-NDS MATING PART: S2M L-D-LC SAMTEC, INC.

AUGUST 28, 2008 TEST REPORT # REV.1.1 MIXED FLOWING GAS TESTING CONNECTOR SERIES SEM H-D-WT TEM H-D-WT SAMTEC, INC.

TEST REPORT. The following merchandise was submitted and identified by the vendor as:

AUGUST 28, 2008 TEST REPORT # REV.1.1 MIXED FLOWING GAS TESTING CONNECTOR SERIES CLP S-D-A FTSH S-DV-A SAMTEC, INC.

COILS AND CONNECTORS. Atlantic Fluid Tech SECTION 21. Rev. 10/ Connector Page class

THREADED & BAYONET CONNECTORS FOR DEMANDING ENVIRONMENTS

Air Spray Proportioning Valve

May2015 Rev A

CERTIFIED TEST REPORT. Cooper Power Systems. 25 kv Class 200 Amp 15.2/26.3 kv SEPARABLE CONNECTOR SYSTEM

APRIL 19, 2010 TEST REPORT # S2SD CABLE ASSEMBLY QUALIFICATION TESTING PART: S2SD S D-NUS MATING PART: T2M L-D-TH

SM1206 Series. Overload Interrupt Time (Second) Nominal Rating - Note 2. Cold Resistance (Ohm) Note 1. Maximum I 2 T (Ampere 2 Second) Nominal Rating

Product Specification AMP Mini CT DC Drawer Connector, 1.5 mm Pitch Lead Free Version

VTC- 16 HALT/HASS System Specifications

MPA Chassis for Multi-Probe Magnetic Transducers

SineWave Guardian TM 380V 600V INSTALLATION GUIDE. Quick Reference. ❶ How to Install Pages 6 17 ❷ Startup/Troubleshooting Pages WARNING

APPENDIX A. 15 DUAL WELD STATION FUME EXTRACTION with 30 WELDING BOOTHS

Table 1. Sample Identification and Comparison Connectors Used in Experiments Sample Conductor Size

PRODUCT SPECIFICATION

REFERENCE MANUAL FORM: MX-TRM-E REL REV MTE

IP44 - IP66 Rated RCD, Power & Cable Management

Proportional pressure relief valve, pilot-operated, with anti-cavitation function, decreasing characteristic curve Type KBVS.2DB

Modular Metering - Trip Unit for >1200A Mains DEH41187 Application Guide

PT100 Temperature Sensor User Manual

Industrial plug-in connectors HEAVYCON EVO. efficient at a twist of the wrist

IEC 62133:2012 (2nd Edition) Understanding IEC Safety Requirements for Rechargeable Cells & Batteries used in Portable Devices

Solenoid Coils for Switching and Proportional Valves

: Test Specification (AMP Test Specifications vs EIA and IEC Test Methods)

This specification covers performance, tests and quality requirem ents for VAL-U-LOK* Connectors.

VTZ variable speed Reciprocating compressors

Annex I Tested by (name + signature)...: Approved by (name + signature)...: Date of issue... : 22/11/2012. TUV RHEINLAND ITALIA S.r.l.

Typical Technical Requirements for Electrical Machines and Components

Product Specification

Cyclic Corrosion Chamber C.C.T AUTO Series

TOPAS 2130A (Draft v3)

Electric Technologies Panel Meeting Philadelphia, PA Low Voltage Quick Connector Evaluation Status Update

Temperature Sensor MBT 3270

ORSCO Lubrication Systems

All Greenerd Presses are designed and built to ANSI B (R-2000) compliance. 4-POST HYDRAULIC DEEP DRAW PRESS

Qualification Testing of Meritec High Power Conformal Connector 107 position, short (.22 inch stack height) and tall (.33 inch stack height) versions

Transcription:

S1-15227 Rev. A1 Corp. SINE Systems Corporation 44724 Morley Drive Clinton Twp, MI 48036 Summary of HALT, IPx7 & IP69K testing for AT Series connectors IPx7 (Submersion) PASS Requirements: Acceptance conditions per IEC 60529 Section 14.3 and the Insulation Resistance shall be greater than 20 MΩ. Results: All samples measured greater than 2 GΩ between each adjacent position during the pretest Insulation Resistance test. All samples measured greater than 2 GΩ between each adjacent position with no sign of water intrusion following the Water Immersion test. HALT (Cold Step Stress) - PASS Requirements: No discontinuity, with13 A applied, during rapid thermal cycling. Results: No loss of continuity was detected in any of the samples tested during the test. HALT (Hot Step Stress) PASS Requirements: No discontinuity, with 13 A applied, during rapid thermal cycling. Results: No loss of continuity was detected in any of the samples tested during the test. HALT (Vibration Step Stress) PASS Requirements: No discontinuity, with 13 A applied, during vibration step test. Results: No loss of continuity was detected in any of the samples tested during the test. HALT (Rapid Thermal Cycling) PASS Requirements: No discontinuity, with 13 A applied, during rapid thermal cycling. Results: No loss of continuity was detected in any of the samples tested during the test. HALT (Combined Thermal Cycling and Vibration) PASS (one exception, see Results) Requirements: No discontinuity, with 13 A applied, during combined thermal cycling and vibration. Results: Discontinuity in sample 12-1-001 was detected during the +150 C, 50 g rms dwell. No loss of continuity was detected in any other of the samples tested during the test. IP69K (Dust & Water Spray) Dust: PASS, Water Spray: PASS Requirements (Dust): The protection is satisfactory if no deposit of dust is observable inside the enclosure at the end of the test. Results (Dust): Upon visual inspection, no ingress of dust was observed in any of the samples tested. Requirements (Water Spray): Water directed at a high pressure against the enclosure from any direction shall have no harmful effects and the Insulation Resistance shall be greater than 20 MΩ. Results (Water Spray): All samples measured greater than 2 GΩ between each adjacent position during the pre-test Insulation Resistance test. No water intrusion was detected in any of the samples tested following the Water Spray test. All samples measured greater than 2 GΩ between each adjacent position following the Water Spray test. Originator/Date Checked by Approved/Date MRF 28-Apr-09 MRF 28-Apr-09 DH 29-Apr-09 This document contains proprietary information and such information may not be disclosed to others for any purpose or used for manufacturing purposes without written permission from Sine Systems. All references to Deutsch in this document refer to the Deutsch DT Series product line, and are used for the purposes of comparison.

DTL Report Number: 8101096-1 REV 1 SAMPLE DESCRIPTION submitted one hundred forty-four (144) AT Series Connectors (and competitors) designated for Water Immersion testing. The samples were labeled by as follows: Wire Size Small Large Sine plug Sine receptacle Deutsch plug Sine receptacle Sine plug Deutsch receptacle Deutsch plug Deutsch receptacle 2-1-019 2-2-019 2-3-019 2-4-019 2-1-020 2-2-020 2-3-020 2-4-020 2-1-021 2-2-021 2-3-021 2-4-021 3-1-019 3-2-019 3-3-019 3-4-019 3-1-020 3-2-020 3-3-020 3-4-020 3-1-021 3-2-021 3-3-021 3-4-021 4-1-019 4-2-019 4-3-019 4-4-019 4-1-020 4-2-020 4-3-020 4-4-020 4-1-021 4-2-021 4-3-021 4-4-021 6-1-019 6-2-019 6-3-019 6-4-019 6-1-020 6-2-020 6-3-020 6-4-020 6-1-021 6-2-021 6-3-021 6-4-021 8-1-019 8-2-019 8-3-019 8-4-019 8-1-020 8-2-020 8-3-020 8-4-020 8-1-021 8-2-021 8-3-021 8-4-021 12-1-019 12-2-019 12-3-019 12-4-019 12-1-020 12-2-020 12-3-020 12-4-020 12-1-021 12-2-021 12-3-021 12-4-021 2-1-022 2-2-022 2-3-022 2-4-022 2-1-023 2-2-023 2-3-023 2-4-023 2-1-024 2-2-024 2-3-024 2-4-024 3-1-022 3-2-022 3-3-022 3-4-022 3-1-023 3-2-023 3-3-023 3-4-023 3-1-024 3-2-024 3-3-024 3-4-024 4-1-022 4-2-022 4-3-022 4-4-022 4-1-023 4-2-023 4-3-023 4-4-023 4-1-024 4-2-024 4-3-024 4-4-024 6-1-022 6-2-022 6-3-022 6-4-022 6-1-023 6-2-023 6-3-023 6-4-023 6-1-024 6-2-024 6-3-024 6-4-024 8-1-022 8-2-022 8-3-022 8-4-022 8-1-023 8-2-023 8-3-023 8-4-023 8-1-024 8-2-024 8-3-024 8-4-024 12-1-022 12-2-022 12-3-022 12-4-022 12-1-023 12-2-023 12-3-023 12-4-023 Page 1 of 33

DTL Report Number: 8101096-1 REV 1 TESTING PERFORMED WATER IMMERSION Procedure Insulation Resistance testing was performed on each sample prior to the Water Immersion test. A megohmmeter was used to measure the resistance between the adjacent positions of each connector assembly at 1000 VDC. Next, the samples were mounted to a holding fixture and submerged in one (1) meter of water for 30 minutes. Water temperature and sample temperature was maintained within a 5 C differential. Following the submergence the samples were removed from the tank and were again tested for insulation resistance. The connector assemblies were unmated and inspected internally for any signs of water intrusion. The samples were tested in eight (8) groups of eighteen (18) samples each. Requirements Acceptance conditions per IEC 60529 Section 14.3. The Insulation Resistance shall be greater than 20 MΩ. Results All samples measured greater than 2 GΩ between each adjacent position during the pre-test Insulation Resistance test. All samples measured greater than 2 GΩ between each adjacent position with no sign of water intrusion following the Water Immersion test. SAMPLE DISPOSITION The test samples were returned to for further engineering evaluation. Page 2 of 33

DTL Report Number: 8101096-1 REV 1 TEST EQUIPMENT s calibration system meets the requirements of ISO 17025:2005. DTL ID Description Manufacturer Model Calibration Due 02267 Thermocouple Module Fluke 80TK 04/09 11188 Digital Multimeter Fluke 179 08/09 11315 Dual Timer Ultrak T-4 12/09 10265 Tape Measure Starrett D-125 10/09 12918 Megohmmeter AEMC 1405 03/10 01842 Thermocouple Module Fluke 80TK 03/10 11039 Multimeter Fluke 73III 04/10 11528 Dual Timer Ultrak T-4 07/09 12424 Megohmmeter Biddle 212259 02/10 NCR No Calibration Required APPENDICES: Appendix A: Photographs Page 3 of 33

DTL Report Number: 8101096-1 REV 1 Water Immersion, Sine Plug Sine Receptacle Small Wire Water Immersion, Deutsch Plug Sine Receptacle Small Wire Page 4 of 33

DTL Report Number: 8101096-1 REV 1 Water Immersion, Sine Plug Deutsch Receptacle Small Wire Water Immersion, Deutsch Plug Deutsch Receptacle Small Wire Page 5 of 33

DTL Report Number: 8101096-1 REV 1 Water Immersion, Sine Plug Sine Receptacle Large Wire Water Immersion, Deutsch Plug Sine Receptacle Large Wire Page 6 of 33

DTL Report Number: 8101096-1 REV 1 Water Immersion, Sine Plug Deutsch Receptacle Large Wire Water Immersion, Deutsch Plug Deutsch Receptacle Page 7 of 33

DTL Report Number: 8101096-1 REV 1 Water Immersion, Large Wire Samples in Submergence Tank (Typical) Water Immersion, Small Wire Samples in Submergence Tank (Typical) Page 8 of 33

DTL Report Number: 8101096-1 REV 1 Insulation Resistance, Sine Plug Sine Receptacle Insulation Resistance, Deutsch Plug Sine Receptacle Insulation Resistance, Sine Plug Deutsch Receptacle Insulation Resistance, Deutsch Plug Deutsch Receptacle Page 9 of 33

DTL Report Number: 8101096-1 REV 1 Insulation Resistance, Sine Plug Sine Receptacle Insulation Resistance, Deutsch Plug Sine Receptacle Insulation Resistance, Sine Plug Deutsch Receptacle Insulation Resistance, Deutsch Plug Deutsch Receptacle Page 10 of 33

DTL Report Number: 8101096-2 REV 1 TESTING PERFORMED HALT (COLD STEP STRESS) Procedure The samples were prepared for testing by connecting all conductors from each sample in series, forming one series circuit per connector assembly (24 series circuits total for all samples in test). Each circuit was connected to a DC power source through an adjustable power resistor. Current through each circuit was set to 13 amps at room ambient temperature, measured and recorded at a rate of 1 Hz throughout the entire HALT test sequence. The samples were mounted inside the HALT chamber by clamping the wires approximately 4 inches on either side of the connector. The connector body itself was suspended in air. Testing began with a 15 minute dwell at -30 C. Chamber temperature was then lowered at -10 C intervals to -90 C, with 15 minute dwells at each interval. The lowest temperature reached without any abnormalities or failures was the minimum temperature used for the Rapid Thermal Cycling phase described later in this report. Dwell times were started when the sample temperature was within 2 C of set point. Requirements No discontinuity, with13 A applied, during rapid thermal cycling described in the procedure. Results No loss of continuity was detected in any of the samples tested during the Cold Step Stress test. The temperature of -90 C was determined to be the minimum temperature to be used for the Rapid Thermal Cycling and Combined Environment tests. Page 12 of 33

DTL Report Number: 8101096-2 REV 1 TESTING PERFORMED HALT (HOT STEP STRESS) Procedure Following the Cold Stress Step test the samples began the Hot Stress Step test with a 15 minute dwell at 85 C. Chamber temperature was then increased at +10 C intervals to +150 C, with 15 minute dwells at each interval. The highest temperature reached without any abnormalities or failures was the maximum temperature used for the Rapid Thermal Cycling phase described later in this report. Dwell times were started when the sample temperature was within 2 C of set point. Requirements No discontinuity, with 13 A applied, during rapid thermal cycling described in the procedure. Results No loss of continuity was detected in any of the samples tested during the Hot Step Stress test. The temperature of +150 C was determined to be the maximum temperature to be used for the Rapid Thermal Cycling and Combined Environment tests. Page 13 of 33

DTL Report Number: 8101096-2 REV 1 TESTING PERFORMED HALT (VIBRATION STEP STRESS) Procedure Following the Hot Step Stress test the samples began the Vibration Step Stress test with a 10 minute dwell at 25 C, 5 g rms. Next, the vibration level was increased by 5 g rms every 10 minutes up to the maximum of 50 g rms. Chamber temperature was maintained at +25 C throughout testing. Requirements No discontinuity, with 13 A applied, during vibration step test described in the procedure. Results No loss of continuity was detected in any of the samples tested during the Vibration Stress test. Page 14 of 33

DTL Report Number: 8101096-2 REV 1 TESTING PERFORMED HALT (RAPID THERMAL CYCLING) Procedure Following the Vibration Step Stress test the samples were subjected to the following Rapid Thermal Cycle profile: 1. Ramp to -90 C using the fastest transition rate achievable by the chamber. 2. Dwell at -90 C for 15 minutes. 3. Ramp to +150 C using the fastest transition rate achievable by the chamber. 4. Dwell at +150 C for 15 minutes. 5. Repeat steps 1 through 4 for a total of five (5) cycles. Dwell times were started when the sample temperature was within 2 C of set point. Requirements No discontinuity, with 13 A applied, during the rapid thermal cycling described in the procedure. Results No loss of continuity was detected in any of the samples tested during the Rapid Thermal Cycling test. Page 15 of 33

DTL Report Number: 8101096-2 REV 1 TESTING PERFORMED HALT (COMBINED THERMAL CYCLING AND VIBRATION TESTING) Procedure Following the Rapid Thermal Cycling test the samples were subjected to the following combined environment profile: 1. Ramp to -90 C, 5 g rms using the fastest transition rate achievable by the chamber. 2. Dwell at -90 C, 5 g rms for 10 minutes. 3. Ramp to +150 C, 5 g rms using the fastest transition rate achievable by the chamber. 4. Dwell at +150 C, 5 g rms for 10 minutes. 5. Repeat steps 1 through 4 nine (9) times increasing the vibration level by 5 g rms each cycle to a maximum of 50 g rms. Dwell times were started when the sample temperature was within 2 C of set point. Requirements No discontinuity, with 13 A applied, during the environmental profile described in the procedure. Results Discontinuity in sample 12-1-001 was detected during the +150 C, 50 g rms dwell. No discontinuity was detected in any of the other samples tested during the Combined Thermal Cycling and Vibration testing. SAMPLE DISPOSITION The test samples were returned to for further engineering evaluation. Page 16 of 33

DTL Report Number: 8101096-2 REV 1 TEST EQUIPMENT s calibration system meets the requirements of ISO 17025:2005. DTL ID Description Manufacturer Model Calibration Due EC120 HALT Chamber Qualmark OVS-2.5 11/09 12532 Data Acquisition Switch Unit Agilent 34970A 07/09 12464 20 Channel Multiplexer Agilent 34901A 06/09 12535 20 Channel Multiplexer Agilent 34901A 07/09 100760 Computer Compaq EVO NCR 08564 Current Shunt Empro 50A/50mV 12/10 09422 Current Shunt Ram Meter 50A/50mV 12/10 09394 Current Shunt Ram Meter 50A/50mV 12/10 09435 Current Shunt Ram Meter 50A/50mV 12/10 08558 Current Shunt Ram Meter 50A/50mV 12/10 09022 Current Shunt Ram Meter 50A/50mV 12/10 08575 Current Shunt Ram Meter 50A/50mV 12/10 09484 Current Shunt Ram Meter 50A/50mV 12/10 08570 Current Shunt Empro 50A/50mV 12/10 09421 Current Shunt Ram Meter 50A/50mV 12/10 08582 Current Shunt Ram Meter 50A/50mV 12/10 08576 Current Shunt Empro 50A/50mV 12/10 09398 Current Shunt Ram Meter 50A/50mV 04/10 08571 Current Shunt Ram Meter 50A/50mV 11/10 04931 Current Shunt Ram Meter 50A/50mV 12/10 09429 Current Shunt Ram Meter 50A/50mV 09/10 08567 Current Shunt Empro 50A/50mV 03/09 11966 Current Shunt Ram Meter 50A/50mV 03/09 11963 Current Shunt Ram Meter 50A/50mV 12/10 08307 Current Shunt Ram Meter 50A/50mV 12/10 09487 Current Shunt Ram Meter 50A/50mV 12/10 08583 Current Shunt Empro 50A/50mV 12/10 11964 Current Shunt Ram Meter 50A/50mV 12/10 07663 Current Shunt Ram Meter 50A/50mV 12/10 01632 Power Supply Sorensen DCR20-1000A NCR NCR No Calibration Required APPENDICES: Appendix A: Photographs Page 17 of 33

DTL Report Number: 8101096-2 REV 1 HALT Samples 1 to 24 in Chamber, Cold Step Stress, Hot Step Stress, Rapid Thermal Cycling HALT Samples 1 to 12 in Chamber, Vibration Step Stress, Combined Environment Page 18 of 33

DTL Report Number: 8101096-2 REV 1 HALT Samples 13 to 24 in Chamber, Vibration Step Stress, Combined Environment HALT Testing Resistive Load and Data Acquisition Setup Page 19 of 33

DTL Report Number: 8101096-3 REV 1 SAMPLE DESCRIPTION submitted one hundred forty-four (144) AT Series Connectors (and competitors) designated for Dust testing. The samples were labeled by as follows: Wire Size Small Large Sine plug Sine receptacle Deutsch plug Sine receptacle Sine plug Deutsch receptacle Deutsch plug Deutsch receptacle 2-1-010 2-2-010 2-3-010 2-4-010 2-1-011 2-2-011 2-3-011 2-4-011 2-1-012 2-2-012 2-3-012 2-4-012 3-1-010 3-2-010 3-3-010 3-4-010 3-1-011 3-2-011 3-3-011 3-4-011 3-1-012 3-2-012 3-3-012 3-4-012 4-1-010 4-2-010 4-3-010 4-4-010 4-1-011 4-2-011 4-3-011 4-4-011 4-1-012 4-2-012 4-3-012 4-4-012 6-1-010 6-2-010 6-3-010 6-4-010 6-1-011 6-2-011 6-3-011 6-4-011 6-1-012 6-2-012 6-3-012 6-4-012 8-1-010 8-2-010 8-3-010 8-4-010 8-1-011 8-2-011 8-3-011 8-4-011 8-1-012 8-2-012 8-3-012 8-4-012 12-1-010 12-2-010 12-3-010 12-4-010 12-1-011 12-2-011 12-3-011 12-4-011 12-1-012 12-2-012 12-3-012 12-4-012 2-1-016 2-2-016 2-3-016 2-4-016 2-1-017 2-2-017 2-3-017 2-4-017 2-1-018 2-2-018 2-3-018 2-4-018 3-1-016 3-2-016 3-3-016 3-4-016 3-1-017 3-2-017 3-3-017 3-4-017 3-1-018 3-2-018 3-3-018 3-4-018 4-1-016 4-2-016 4-3-016 4-4-016 4-1-017 4-2-017 4-3-017 4-4-017 4-1-018 4-2-018 4-3-018 4-4-018 6-1-016 6-2-016 6-3-016 6-4-016 6-1-017 6-2-017 6-3-017 6-4-017 6-1-018 6-2-018 6-3-018 6-4-018 8-1-016 8-2-016 8-3-016 8-4-016 8-1-017 8-2-017 8-3-017 8-4-017 8-1-018 8-2-018 8-3-018 8-4-018 12-1-016 12-2-016 12-3-016 12-4-016 12-1-017 12-2-017 12-3-017 12-4-017 Page 20 of 33

DTL Report Number: 8101096-3 REV 1 SAMPLE DESCRIPTION (CONTINUED) submitted one hundred forty-four (144) AT Series Connectors (and competitors) designated for Water Spray testing. The samples were labeled by as follows: Wire Size Small Large Sine plug Sine receptacle Deutsch plug Sine receptacle Sine plug Deutsch receptacle Deutsch plug Deutsch receptacle 2-1-007 2-2-007 2-3-007 2-4-007 2-1-008 2-2-008 2-3-008 2-4-008 2-1-009 2-2-009 2-3-009 2-4-009 3-1-007 3-2-007 3-3-007 3-4-007 3-1-008 3-2-008 3-3-008 3-4-008 3-1-009 3-2-009 3-3-009 3-4-009 4-1-007 4-2-007 4-3-007 4-4-007 4-1-008 4-2-008 4-3-008 4-4-008 4-1-009 4-2-009 4-3-009 4-4-009 6-1-007 6-2-007 6-3-007 6-4-007 6-1-008 6-2-008 6-3-008 6-4-008 6-1-009 6-2-009 6-3-009 6-4-009 8-1-007 8-2-007 8-3-007 8-4-007 8-1-008 8-2-008 8-3-008 8-4-008 8-1-009 8-2-009 8-3-009 8-4-009 12-1-007 12-2-007 12-3-007 12-4-007 12-1-008 12-2-008 12-3-008 12-4-008 12-1-009 12-2-009 12-3-009 12-4-009 2-1-013 2-2-013 2-3-013 2-4-013 2-1-014 2-2-014 2-3-014 2-4-014 2-1-015 2-2-015 2-3-015 2-4-015 3-1-013 3-2-013 3-3-013 3-4-013 3-1-014 3-2-014 3-3-014 3-4-014 3-1-015 3-2-015 3-3-015 3-4-015 4-1-013 4-2-013 4-3-013 4-4-013 4-1-014 4-2-014 4-3-014 4-4-014 4-1-015 4-2-015 4-3-015 4-4-015 6-1-013 6-2-013 6-3-013 6-4-013 6-1-014 6-2-014 6-3-014 6-4-014 6-1-015 6-2-015 6-3-015 6-4-015 8-1-013 8-2-013 8-3-013 8-4-013 8-1-014 8-2-014 8-3-014 8-4-014 8-1-015 8-2-015 8-3-015 8-4-015 12-1-013 12-2-013 12-3-013 12-4-013 12-1-014 12-2-014 12-3-014 12-4-014 Page 21 of 33

DTL Report Number: 8101096-3 REV 1 TESTING PERFORMED DUST TEST Procedure The dust chamber was charged with 2 kg/m³ of talc which was agitated for 6 seconds every 15 minutes for the duration of testing (5 hours). Upon completion of testing, any excess dust was brushed off the samples. The samples were then unmated and an internal visual inspection was performed. The samples were subjected to dust testing in six (6) groups of twenty-four (24) samples each. Requirements The protection is satisfactory if no deposit of dust is observable inside the enclosure at the end of the test. Results Upon visual inspection, no ingress of dust was observed in any of the samples tested. Page 22 of 33

DTL Report Number: 8101096-3 REV 1 TESTING PERFORMED WATER SPRAY TEST Procedure Insulation Resistance testing was performed on each sample prior to the Water Spray test. A mega-ohmmeter was used to measure the resistance between the adjacent positions of each connector assembly at 1000 VDC. Next, the samples were mounted to a holding fixture and placed in a water spray chamber. The samples were subjected to a high pressure cleaning test with the following parameters: Nozzle Type: Fan Jet, 35 degrees ± 5 degrees Water Pressure: 1300 psi Water Temperature: +80 C Distance from nozzle to sample: 100 mm to 150 mm Spray Time: 30 seconds per position Sample Rotation Speed: 5 RPM The samples were sprayed from four (4) positions: 0 degrees (horizontal), 30 degrees, 60 degrees and 90 degrees (vertical). The samples were tested in twenty-four (24) groups of six (6) samples each. Following the Water Spray the samples were once again tested for insulation resistance. The connector assemblies were unmated and inspected internally for any signs of water intrusion. Requirements Water directed at a high pressure against the enclosure from any direction shall have no harmful effects. The Insulation Resistance shall be greater than 20 MΩ. Results All samples measured greater than 2 GΩ between each adjacent position during the pre-test Insulation Resistance test. No water intrusion was detected in any of the samples tested following the Water Spray test. All samples measured greater than 2 GΩ between each adjacent position following the Water Spray test. Page 23 of 33

DTL Report Number: 8101096-3 REV 1 SAMPLE DISPOSITION The test samples were returned to. TEST EQUIPMENT s calibration system meets the requirements of ISO 17025:2005. DTL ID Description Manufacturer Model Calibration Due 09011 Dust Cabinet DTL Per SAE J575 NCR 01817 Micromaster Western Pacific WP6201 06/09 02259 Scale GSE 620 08/09 13249 Pressure Gauge Ashcroft 1008 09/09 02267 Thermocouple Module Fluke 80TK 04/09 11188 Digital Multimeter Fluke 179 08/09 11315 Dual Timer Ultrak T-4 12/09 10265 Tape Measure Starrett D-125 10/09 12918 Megohmmeter AEMC 1405 02/09 10906 Digital Protractor Mitutoyo PRO 360 12/08 NCR No Calibration Required APPENDICES: Appendix A: Photographs Page 24 of 33

DTL Report Number: 8101096-3 REV 1 Dust Testing, 2 Position Samples Dust Testing, 3 Position Samples Page 25 of 33

DTL Report Number: 8101096-3 REV 1 Dust Testing, 4 Position Samples Dust Testing, 6 Position Samples Page 26 of 33

DTL Report Number: 8101096-3 REV 1 Dust Testing, 8 Position Samples Dust Testing, 12 Position Samples Page 27 of 33

DTL Report Number: 8101096-3 REV 1 Water Spray Testing, Sine Plug Sine Receptacle Small Wire Water Spray Testing, Deutsch Plug Sine Receptacle Small Wire Page 28 of 33

DTL Report Number: 8101096-3 REV 1 Water Spray Testing, Sine Plug Deutsch Receptacle Small Wire Water Spray Testing, Deutsch Plug Deutsch Receptacle Small Wire Page 29 of 33

DTL Report Number: 8101096-3 REV 1 Water Spray Testing, Sine Plug Sine Receptacle Large Wire Water Spray Testing, Deutsch Plug Sine Receptacle Large Wire Page 30 of 33

DTL Report Number: 8101096-3 REV 1 Water Spray Testing, Sine Plug Deutsch Receptacle Large Wire Water Spray Testing, Deutsch Plug Deutsch Receptacle Large Wire Page 31 of 33

DTL Report Number: 8101096-3 REV 1 Insulation Resistance, Sine Plug Sine Receptacle Insulation Resistance, Deutsch Plug Sine Receptacle Insulation Resistance, Sine Plug Deutsch Receptacle Insulation Resistance, Deutsch Plug Deutsch Receptacle Page 32 of 33

DTL Report Number: 8101096-3 REV 1 Insulation Resistance, Sine Plug Sine Receptacle Insulation Resistance, Deutsch Plug Sine Receptacle Insulation Resistance, Sine Plug Deutsch Receptacle Insulation Resistance, Deutsch Plug Deutsch Receptacle Page 33 of 33