Distinctive Characteristics

Distinctive Characteristics ntirotation design, standard on noncylindrical levers, mates toggle and bushing; bottom of toggles has two flatted sides which fit into a complementary opening inside bushing. ntijamming design protects contacts from damage due to excessive downward force on actuator. High torque bushing construction prevents rotation or separation from frame during installation. High insulating barriers increase isolation of circuits in multipole devices and provide added protection to contact points. Molded diallyl phthalate case has a UL flammability rating of 94V-0. Epoxy sealed terminals prevent entry of solder flux and other contaminants. Prominent external insulating barriers increase insulation resistance and dielectric strength. Interlocked actuator block, lever, and interior guide prevent switch failure due to biased lever movement. Clinching of frame to case well above base and terminals provides,500v dielectric strength. Miniature Toggles Series M ctual Size

General Specifications Electrical Capacity (Resistive Load) Miniature Toggles Series M Power Level (code W): 6 @ 5V C & 3 @ 50V C 4 @ 30V DC for On-None-On & On-None-Off; 3 @ 30V DC for all other circuits Logic Level (code G): 0.4V maximum @ 8V C/DC maximum (pplicable Range 0.m ~ 0. @ 0mV ~ 8V) Logic/Power Level (code ): Combines W & G ratings Note: See Supplement Index (page Z) to find explanation of dual rating & operating range. Other Ratings Contact Resistance: 0 milliohms maximum for silver; 0 milliohms maximum for gold Insulation Resistance:,000 megohms minimum @ 500V DC Dielectric Strength:,000V C minimum between contacts for minute minimum;,500v C minimum between contacts and case for minute minimum Mechanical Life: 00,000 operations minimum; 50,000 operations minimum for flat, locking, & splashproof devices Electrical Life: 5,000 operations minimum for silver; 50,000 operations minimum for gold; 50,000 operations minimum for silver at 3 @ 5V C Nominal Operating Force: 400 grams for Single Pole 450 grams for Double Pole 700 grams for Three Pole 800 grams for Four Pole ngle of Throw: Materials & Finishes Toggle: Brass with chrome plating Frame: Stainless steel Bushing: Brass with nickel plating Support Bracket: Steel with tin-lead plating Case: Diallyl phthalate resin (UL94V-0) Movable Contactor: Phosphor bronze with silver or gold plating Movable Contacts: Silver alloy (code W); copper with gold plating (code G); or silver alloy with gold plating (code ) Stationary Contacts: Silver with silver plating (code W); copper or brass with gold plating (code G); or silver with gold plating (code ) Terminals: Copper or brass with silver plating; or copper or brass with gold plating Environmental Data Operating Temp Range: Humidity: Vibration: Shock: Sealing: -30 C through +85 C (- F through +85 F) 90 ~ 95% humidity for 96 hours @ 40 C (04 F) 0 ~ 55Hz with peak-to-peak amplitude of.5mm traversing the frequency range & returning in minute; 3 right angled directions for hours 50G (490m/s ) acceleration (tested in 6 right angled directions, with 5 shocks in each direction) Panel seal bushing options B3 & D3 meet IP67 of IEC59 Standards. Installation Mounting Torque: 3.0Nm (6.55 lb in) double nut for large bushing;.5nm (3 lb in) double nut & 0.7Nm (6 lb in) single nut for all other bushings Soldering Time & Temperature: 3 seconds @ 350 C or 5 seconds @ 70 C Process Seal: Not available Standards & Certifications Flammability Standards: UL Recognized: CS Certified: UL94V-0 for case ll models recognized at 6 @ 5V C or 3 @ 50V C or 0.4V maximum @ 8V DC maximum; UL File No. WOYR.E4445; add "/U" to end of part number to order UL mark on switch. ll models recognized at 6 @ 5V C or 3 @ 50V C or 0.4V maximum @ 8V maximum; CS File No. 03535-0-000; add "/C" to end of part number to order CS mark on switch.

TYPICL SWITCH ORDERING EXMPLE M0 3 S S W 0 POLES SPST SPDT DPST DPDT SP3T 3 3PDT 4PDT 4 DP3T CIRCUITS * ON NONE OFF ON NONE ON 3 ON OFF ON 5 ON NONE (ON) 8 (ON) OFF (ON) 9 ON OFF (ON) **4 ON ON ON **6 (ON) ON (ON) **7 ON ON (ON) ( ) = Momentary * ON-NONE-OFF circuit available in - and -pole only. ** 3-ON circuits B B R SMLL TOGGLES S.43" Bat S.00" Bat E.450" Flatted E.56" Flatted * E4.840" Flatted Q.550" Cone * Q.640" Cone * Q4.840" Cone * C.57" Color Tipped Cone * D.840" Color Capped Cone K.370" Paddle K.559" Paddle Specify cap color for toggles C, D, K & K at the end of the part number. * vailable on - and -pole only. LRGE TOGGLES.453" Large Bat.689" Large Bat.60" Large Flatted S S D S4 B " Threaded with " Smooth with.80" Threaded with.80" Smooth with " Threaded with D Flat " Threaded Splashproof with D Flat (combines only with S & S) 6mm " Threaded with Large.47" Threaded with Large.47" Threaded Splashproof with D Flat L.0" Dia. Locking Lever L Threaded with for Lever Lock L Smooth with for Lever Lock L3.95" Threaded Splashproof with D Flat for Lever Lock IMPORTNT: LOCKING LEVER Switches are supplied without UL & CS marking unless specified. Specific models & ratings noted on General Specifications page. D3 B3 SMLL BUSHINGS LRGE BUSHINGS BUSHINGS FOR LOCKING LEVERS W G CONTCT MTERILS & RTINGS Silver Rated 6 @ 5V C & 3 @ 50V C Gold Rated 0.4V max. @ 8V C/DC max. Gold over Silver Rated 6 @ 5 C & 0.4V max. @ 8V C/DC max. TERMINLS 0 Solder Lug 0 Quick Connect 03.50" Straight PC 05.45" Wirewrap 06.750" Wirewrap 07.964" Wirewrap 08.06" Wirewrap.43" Bat Toggle SPDT ON-OFF-ON Circuit Solder Lug Terminals OPTIONL CPS For Small Bat Toggles B For S Bat Toggle C Conical Cap for S Bat Toggle For Large Bat Toggles R For B Toggle V For B Toggle For L Locking Lever Supplied with nickel plated cap as standard. DESCRIPTION FOR TYPICL ORDERING EXMPLE M03SSW0 B C E F G CP COLORS Black White Red Yellow Green Blue Gray (for K & K paddles) /4"-40 Diameter " Threaded Bushing with Silver Contacts with 6-mp Rating H Optional luminum Caps Black C Red G Blue H Gray

Pole Model POLES & CIRCUITS Toggle Position ( ) = Momentary Connected Terminals Throw & Schematics Down Center Up Down Center Up Note: Terminal numbers are not actually on the switch. * Reverse circuits available upon request. SP M0 ON NONE OFF -3 OPEN OPEN SPST M0 ON NONE ON M03 ON OFF ON SP M05* ON NONE (ON) -3 OPEN - SPDT M08 (ON) OFF (ON) M09* ON OFF (ON) (COM) 3 (COM) 3 DP M0 ON NONE OFF -3 5-6 OPEN OPEN DPST M0 ON NONE ON M03 ON OFF ON DP M05* ON NONE (ON) -3 5-6 OPEN - 5-4 DPDT M08 (ON) OFF (ON) M09* ON OFF (ON) (COM) 5 3 6 (COM) 5 3 4 6 M03 ON NONE ON 3PDT M033 ON OFF ON 3P M035 ON NONE (ON) -3 5-6 OPEN - 5-4 M038 (ON) OFF (ON) 8-9 8-7 M039 ON OFF (ON) M04 ON NONE ON 4PDT M043 ON OFF ON 4P M045 ON NONE (ON) -3 5-6 OPEN - 5-4 M048 (ON) OFF (ON) 8-9 - 8-7 -0 M049 ON OFF (ON) For 3 Throw (3-On) Pole Model Down Center Up Connected Terminals & Schematics 5 (COM) 8 3 4 6 7 9 5 (COM) 8 3 4 6 7 9 0 M04 ON ON ON SP M06 (ON) ON (ON) M07 ON ON (ON) External Connection External Connection External Connection (in) 5 (in) 5 (in) 5 (out) 3 4 (out) 6 (out) (out) 3 4 (out) 6 (out) (out) 3 4 (out) 6 (out) -3 5-6 -3 5-4 - 5-4 M044 ON ON ON DP M046 (ON) ON (ON) M047 ON ON (ON) External Connection External Connection (in) 5 8 (in) 3 9 (out) 4 (out) 6 (out) 7 (out) 0 (out) (out) External Connection External Connection (in) 5 8 (in) 3 9 (out) 4 (out) 6 (out) 7 (out) 0 (out) (out) External Connection External Connection (in) 5 8 (in) 3 9 (out) 4 (out) 6 (out) 7 (out) 0 (out) (out) -3 5-6 -3 5-4 - 5-4 8-9 - 8-9 -0 8-7 -0 The SP3T model utilizes a double pole base. External connection must be made during field installation. External Conn (out) (out) 6 3 5 4 (out) Common (in) The DP3T model utilizes a four pole base. External connection must be made during field installation. External Conn Common (in) (out) (out) (out) 9 6 3 8 5 0 7 4 (out) (out) Common (in) (out)

SMLL TOGGLES Important: Toggle length changes based on bushing selected. ll illustrations are shown with " long bushing. When using a.80" long bushing, toggle length increases.070". Standard Material & Finish: Brass with Bright Chrome S.43" Bat (.8) Dia.0 (0.5).43 S.00" Bat (.7) Dia.06 (5.08).00 Contact factory for optional finishes. E.450" Flatted E.56" Flatted E4.840" Flatted C.57" Color Tipped Cone Supplied with Cap T445 (5.08).00 (.54).00 (.4).450 (4.).65 (6.5).56 (5.0).97 (.3).840 Polycarbonate (3.0) Dia.8 (4.5).57 (4.5).77 Q.550" Cone Q.640" Cone (3.) Dia. (4.0).550 (3.) Dia. (6.6).640 Only vailable in - & -Pole Q4 (3.) Dia. (.3).840.840" Cone Only vailable in - & -Pole.840" Color D Capped Cone Supplied with Cap T460 Polyethylene (3.) Dia. (.3).840 (6.4).646 Only vailable in - & -Pole Only vailable in - & -Pole Only vailable in - & -Pole K.370" Paddle Supplied with Cap T467 K.559" Paddle Supplied with Cap T468 Polyamide (5.0).97 (9.4).370 (4.6).8 (.4).094 (0.3).406 Polyamide (4.4).73 (4.).559 (.4).094 (5.).594 (5.0) Dia.97 Cap Colors vailable: H Gray Black B White C Red E Yellow F Green G Blue (For K & K only)

SMLL BUSHINGS S /4-40 " Threaded with S " Smooth with (6.) Dia.44 Max. Panel Thickness w/standard Hardware:.6mm (.0").80" Threaded with.80" Smooth with (6.) Dia.44 (7.).80 (7.).80 When using this bushing, toggle length is increased by.070". Max. Panel Thickness w/standard Hardware: 0.8mm (") When using this bushing, toggle length is increased by.070". D " Threaded with D Flat D3 " Threaded Splashproof with D Flat (0.0) Dia.394 (.5).059 Max. Panel Thickness w/standard Hardware:.6mm (.0") D3 combines only with S & S toggles. Max. Panel Thickness w/standard Hardware: 4.9mm (.93") S4 6mm " Threaded with Standard Hardware Supplied for Small Bushings M6 P0.75 Bushing Codes S D D3 S4 L L3 Max. Panel Thickness w/standard Hardware:.6mm (.0") Hardware and Quantity Hex Nut Locking Ring 0 0 0 Lockwasher 0 0 O-ring 0 0 0 0 0 Panel Cutouts For S, S,,, or S4 Bushing with & for L Bushing (6.5) Dia.56 (0.6).04 (5.6).0 For S,, or S4 Bushing with Locking Ring & for L Bushing (6.5) Dia.56 (.) Dia.087 (6.5).56 For D or D3 Bushing with D Flat & for L3 Bushing (6.5) Dia.56 (5.8).8

LRGE TOGGLES Toggle & Bushing Combinations: These toggles combine with the mm bushings B & B3. B.453" Large Bat B.689" Large Bat R.60 Large Flatted (6.0) Dia.36 (6.0) Dia.36 (6.5).4 (3.6).40 (.5).453 (7.5).689 (5.5).60 Standard Material & Finish: Brass with Bright Chrome Optional Finishes: Contact factory for satin chrome or black. LRGE BUSHINGS B Large.47" Threaded with B3 Large.47" Threaded Splashproof with D Flat (.85).073 (.).043 M P (.0).47 (4.9).93 (0.9).49 (.0).47 (8.0) Dia.709 M P (.0) Max. Panel Thickness w/standard Hardware: 5.5mm (.6") Max. Panel Thickness w/standard Hardware: 6.5mm (.56") Standard Hardware for B: hex face nut T503M, locking ring T506M, lockwasher T508, and hex backup nut T57M Standard Hardware for B3: hex face nut T503M and o-ring T537 Panel Cutouts For B Bushing with (.5).060 (.5) Dia.49 (.5).453 For B Bushing with Locking Ring (.5) Dia.49 (3.0) Dia.8 (9.0).354 For B3 Bushing with D Flat (.).437 (.5) Dia.49

LOCKING LEVER & BUSHINGS LL Threaded with LL Smooth with LL3.95" Threaded Splashproof with D Flat (0.0) Dia.394 (5.) Dia.0 (5.) Dia.0 (5.) Dia.0 (6.5) (8.0).650 (5.0).59 (4.6) Dia.8 (6.5) (8.0).650 (5.0).59 (4.6) Dia.8 (6.5) (8.0).650 (5.0).59 (4.6) Dia.8 (9.7).38 (7.4).9 (9.3).366 (7.0).75 (6.) Dia.44 (9.8).386 (7.5).95 (.5).059 Max. Panel Thickness w/standard Hardware:.mm (.047") Max. Panel Thickness w/standard Hardware:.mm (.047") Lever Material & Finish: Brass with Chrome Plating on-none-on on-none-(on) on-off-(on) on-on-(on) on-off-on on-on-on (on)-off-(on) (on)-on-(on) Locking Mechanism positions lock position locks positions lock 3 positions lock position locks Lever Supplied with Cap T47 Cap Material: Brass with Nickel Plating Color Codes for Optional nodized luminum Caps C G H Black Red Blue Gray (natural aluminum) CONTCT MTERILS & RTINGS W Silver over Silver Power Level 6 @ 5V C & 3 @ 50V C G Gold over Brass or Copper Logic Level 0.4V maximum @ 8V C/DC maximum Note: See Supplement Index (page Z) to find complete explanation of operating range. Gold over Silver Power Level or Logic Level 6 @ 5V C or 0.4V maximum @ 8V C/DC maximum Note: This dual rated option is suitable when two or more identical switches are used in logic and in power circuits within the same application. See Supplement Index (page Z) to find complete explanation of dual rating and operating range.

TERMINLS 0 Solder Lug The.043" X " oblong hole accommodates solid 8-gauge wire or solid or stranded 0-gauge wires. Epoxy Seal (.0) (.).043 Thk = (4.0).57 (.0) 0.06" Wide Quick Connect Epoxy Seal Thk = (6.35).50 (.57).06 03.50" Straight PC 3.85 (4.8).89 3 6 5.85 3 6 5 (4.8) Typ.89 9 8.85 3 6 5 (4.8) Typ.89 9 8.85 Epoxy Seal (6.35) (4.8).50.89 (.7).046 Thk = (.8) Dia Typ.073 Single Pole 4 (.8) Dia Typ.073 Double Pole 4 7 (.8) Dia Typ.073 Three Pole 4 7 0 Four Pole (.8) Dia Typ.073 05.45" (0.8mm) Wirewrap or Extended PC 06 07.750" (9.05mm) Wirewrap or Extended PC.964" (4.5mm) Wirewrap or Extended PC Epoxy Seal Thk = (.7).050 If using as extended PC terminal, refer to the above footprints. Dimension = terminal lengths as shown beside the terminal codes at the left. 08.06" (7.0mm) Wirewrap or Extended PC OPTIONL CPS & CP COLORS T45 for S Bat Toggle T444 Conical Cap for S Bat Toggle T434 for B Toggle B C R V T406 for B Toggle Material: Polyethylene Material: Polyethylene Material: Vinyl Chloride Material: Vinyl Chloride (5.0) Dia.97 (3.5).53 (4.8) Dia.89 (.0).47 (3.).56 (.5).45 (6.6) Dia.60 (.3).484 (3.5).53 (8.5).78 (8.0).709 Cap Colors vailable: Black B White C Red E Yellow F Green G Blue

TYPICL SWITCH DIMENSIONS Solder Lug Single Pole (.) x (.0) Typ.043 x (7.9).3 (.8) Dia.0 (0.5).43 (9.4).37 (4.5).77.85 Typ (0.5) Typ 3 (.0) (3.0).5 M0SSW0 M0 model does not have terminal. Solder Lug Double Pole (.) x (.0) Typ.043 x (.7).500 (.8) Dia.0 (0.5).43 (9.4).37 (4.5).77.85 Typ (0.5) Typ 6 5 4 (4.8).89 3 (3.0).5 (.0) Typ M0SSW0 M0 model does not have terminals & 4. Solder Lug Three Pole (7.5).689 (.8) Dia.0 (0.5).43 (.5).453 (.) x (.0) Typ.043 x.85 Typ (0.5) Typ (4.5).77 (4.8) Typ.89 9 8 7 6 3 5 4 (3.0).5 (.0) Typ M03SSW0 Solder Lug Four Pole (.3).878 (.8) Dia.0 (0.5).43 (.5).453 (.) x (.0) Typ.043 x.85 Typ (0.5) Typ (4.5).77 0 (4.8) Typ.89 9 8 7 6 3 5 4 (3.0).5 (.0) Typ M04SSW0

STNDRD HRDWRE FOR SMLL & LRGE BUSHINGS T53H for Inch T53M for Metric Hex Nut Nickel/Brass or M6 P0.75 T507H for Inch T507M for Metric Locking Ring Steel with Chromate/Zinc (6.0) Dia or.50 T509 Lockwasher Steel with Chromate/Zinc (not supplied with splashproof models) T56 O-ring for Splashproof Models Nitrile Butadiene Rubber (8.0) (.0) (.0) Dia.47 (6.4) Dia.5 (0.) Dia.40 (6.07) Dia.39 (9.63) Dia.379 (5.5) or.9 (9.0).354 (.5).059 (.7).067 (0.5) (.78).070 T503M Hex Face Nut Chrome/Brass M P T506M Locking Ring Steel with Chromate/Zinc T508 Lockwasher Steel with Chromate/Zinc (Not supplied with splashproof models) (.) Dia.476 (.) Dia.476 T57M Hex Nut Nickel/Steel MP T40P O-ring for Splashproof Models Natural Rubber (4.0).55 (.8).0 (8.) Dia.77 (5.8) Dia.6 (4.0).55 (.) Dia.476 (7.5) Dia.689 (.5).453 (3.8) Dia.543 (6.0).630 (.4).094 (.8).0 (9.5).374 (.0).039 (.0).039 (0.5) (6.0).630 (.0) (.5).059 OPTIONL SPLSHPROOF BOOTS Various optional nuts and ON-OFF plates are available; dimensions are shown in the ccessories & Hardware section; see page Y3. T48 (M-metric H-Inch).445" Boot for S Toggle Silicone Rubber T40.760" Boot for B Toggle Silicone Rubber T40S.567" Boot for B Toggle Silicone Rubber T40.46" Boot for B Toggle Nitrile Butadiene Rubber (9.8).386 (.3).445 (4.3).563 (4.6) Dia.8 (6.7) Dia.64.45 (.0) (.57).06 ~ (5.3).60 (9.3).760 (3.8).937 (0.5) (.4) Dia.488 (8.0) Dia.709 (3.0) (3.5).8 ~.38 (.57).06 (0.4).409 (4.4).567.744 (0.5) (.4) Dia.488 (8.0) Dia.709 (3.0) (3.5).8 ~.38 (.57).06 (0.0).394 (.7) (3.).46.50 (6.0) Dia.630 (7.0) Dia.669 (7.5) Dia.689 (3.5).38 ~ (.57).06 (5.5).7