en Installation guide COMPABLOC 000 Part number: 50 en 07.08 / w
GENERAL WARNING This document complements the general instructions ref.557 (recommendations), ref.7, ref.804 (Atex specifics recommendations) and the specific instructions ref.500 (Compabloc 000 Maintenance). NOTE LEROYSOMER reserves the right to modify the characteristics of its products at any time in order to incorporate the lastest technological developments. The information contained in this document may therefore be changed without notice. LEROYSOMER gives no contractual guarantee whatsoever concerning the information published in this document and cannot be held responsible for any errors it may contain, nor for any damage resulting from ist use. CAUTION Throughout the manual, this symbol warns of consequences which may arise from inappropriate use of the Compabloc 000 since risks may lead to material or physical damage. Despite all the care taken in the manufacture and checking of this equipment, LEROYSOMER cannot guarantee that lubricant will not escape during the product s lifetime. If slight leaks could have serious consequences for the safety of people and property, the installer and user should take all necessary precautions to avoid such consequences. CONTENTS INSTALLATION RECOMMENDATIONS... 9. Identification... 9 MAINTENANCE... 9 LUBRICATION... 9. Compabloc stage... 0.. Plugs positions... 0.. Oil quantity in litres... 0. Compabloc multistage..... Plugs positions..... Oil quantity in litres.... Combined Compabloc..... Oil quantity in litres... 8 COMPABLOC 000 Installation 50 en 07.08 / w
INSTALLATION RECOMMENDATIONS INSTALLATION RECOMMENDATIONS Installation must be performed by qualified personnel. Allow sufficient room around the geared motor for plugs (or vessel) accessibility: 00 mm: G/4 plug for Cb 0 to 5. 500 mm: G/4 dipstick for Cb to 8. /4 H min. Oil, seals, bearings. Adjust oil level. months Inspect the seals. years (or 5 000 h) 5 years (or 5 000 h) Drain and refill mineral oil. Change the seals. Change the grease of regreasable bearings. Drain and refill synthetic oil. Change the seals. Change the grease of regreasable bearings. H Gearbox: For the installation of Compabloc 000 gearbox, follow the Recommendations chapter in the general manual. If the gearbox is fitted with a MU universal mounting with a stiff coupling by key, we recommend the application of a lithium paste (molykote TP4 or equal) on the motor shaft. Motor: For connection of the complete drive system (with brake), follow the instructions of corresponding maintenance delivered with the goods in the parcel.. Identification The gearbox nameplate: gearbox model and size; operating position; fixing type (S with foot, BS, BDn or BT ); 4 exact reduction; possible options; 5 serial number; lubricant ; 7 backlash: Standard (DYNABLOC). 4 5 N i min MOTEURS LEROYSOMER Cb B S 49 0 / 00 57, 4,8 MIN EP ISO VG 0 MAINTENANCE 50088 4 5 Moteurs LEROYSOMER DYNABLOC Cb B5 BS N 77757507 / 00 STD i :,9 min :,5 MIN EP ISO VG 0 7 Control after commissioning (50 hours of operation). Check tightening of fastening screws and belt tensioning if applicable. 07 Grease nipple on AP Cb 4, 5. Replace the grease ISO VG 00, NLGI, after 000 h (5 C; 500 min ) AP can be commisioned < year without regreasing. Storage period > and < years to 5 years LUBRICATION Regrease before commissioning. Dismantle AP. Clean it. Replace the grease completely. For operation in ambiant temperature between 0 C and +40 C, Compabloc Cb 000 reducer is shipped, as standard, with mineral Extreme Pressure oil: EP ISO VG 0. From 0 C to +0 C: synthetic oil PAO ISO VG 50. From 0 C to 0 C : synthetic oil PAO ISO VG. From 0 C to +0 C and for use in the food industry: synthetic oil PAO H ISO VG 50. You must use an oil of the recommended type. Polyglycols lubricants cannot be mixed with mineral or synthetic lubricants of a different type. Oil capacities. The oil capacities shown in table (see.,.,.) are approximative: values and should be used only as reference in determining how much oil to provide. The proper oil levels can only be determined by: Cb to 5: plug: filling the reducer to the level of the plug (Cb 0 excepted); Cb to 8: dipstick: adjust oil level between the marks (up/down). en Preventive maintenance visit. Check regularly that the recommendations concerning mechanical and electrical installation are still complied with. If the gearbox is fitted with a breather plug, make sure that the vent hole of the plug is not obstructed. Inspect the seals. Clean the ventilation louvres of the motor. Lubricate the bearings of the motors fitted with grease nipples. Control the air gap of brake motors. COMPABLOC 000 Installation 50 en 07.08 / w 9
LUBRICATION. Compabloc stage.. Plugs positions Rep. n 8 (/4 except Cb, Cb : /8 ) on motor face plate or Umount housing 4 5 4 4 5 8 Place the breather plug at the top of the gearbox... Oil quantity in litre (considering operating position) B B B7 B8 V5 V B5 B5 B54 B5 V V. Cb 0 (multiposition) is lubricated for life with 0. l oil EP ISO VG 0. Limits: ± 0.05 litre for oil quantity < 5 litres ± % for oil quantity 5 litres Cb Cb Cb Cb 4 Cb 5 Cb 0 /4 G n /4 G n litre rep. 8: /8 litre rep. 8: /8 /4 G n litre /4 G n litre /4 G n litre 4 4 4 4 4 0.5 0.5 0.9 8 8 8 8 8 8 8 8 8 8 4 5 4 5 4 5 * 8* * 8* * 8* * 8* * 8* 0.5 0.55.4 8* 8* 8* 8* 8* 8* 8* 8* 8* 8* 4 5 4 5 4 5 * 8* * 8* * 8* * 8* * 8* 0.5 0.55.4. 8* 8* 8* 8* 8* 8* 8* 8* 8* 8* 0.7 0.75.9 4. 4 5 4 5 4 5 4 4 4 5 4 5 4 5 4 4 4 4 4 4 4 0.55 0...8 5 8 5 8 5 8 8 8 5 8 5 8 5 8 8 8 5 8 5 8 5 8 8 8.0 0.8. without without 4 4 4 4 4 4 4 4 *: partial draining *: partial draining 8*: depending on faceplate position 4 4 4 4. 5. 5 7. 5.8 5.5 : Level Draining Breather Filling In case of operating position in inclined plan (option), a study will be done. 0 COMPABLOC 000 Installation 50 en 07.08 / w
. Compabloc multistage LUBRICATION.. Plugs positions in accordance to standard position: B B5 7 8 5 0 7 Rep. n 8 (/4 except Cb, Cb : /8 ) on motor face plate or Umount housing. Place the breather plug at the top of the gearbox. 4 9.. Oil quantity in litres (considering operation position) Cb 0xx Cb xx Cb xx Cb xx Cb 4xx Cb 5xx Cb xx Cb 7xx Cb 8xx n litres n litres n litres n litres Plugs litres litres litres litres litres /4 /4 /4 /4 rep. 8: /4 rep. 8: /8 rep. 8: /8 /4 /4 rep. 8: /4 /4 rep. 8: /4 /4 rep. 8: /4 T T T T T T T T T T J* J* J* B B5 4 4 8 7 4 7 0. 0.95.. 5. AD: 8 AD: AD: 7 without 0. 0.7 T: T: J* J* J* B B5 4 7 0 5.. 4.7.5 0 7 4 4 8* ( : ) AD: 5 AD: 7 AD: 4 7 without 0. 0.7 J*0 J*0 J* B7 B54 * 8 7 5 0.85.55.95 4.7 8.5 4 8* 0 AD: 8 0 AD: AD: 5 4 0 0 4 without 0. 0.7 J*9 J*9 J*9 B8 B5,5 8 58..5 4.45.7. 4 8* 9 AD:,5 9 AD: 8 9 AD: 58 4 9 9 9 without 0. 0.7 4 J*5 J*5 J*5 V5 V 4.5.5 4.5 7.5 4.7 4,5 5 8 5 AD 5 AD 5 AD 4 8 5 5 5 without 0. 0.7 J* J* J* V V 4 8 5 4,5.4.7 4.4 7.5.7 5 4,5 5 AD: 4,5 AD: 4,5 AD: without 0. 0.7. This gearbox is lubricated for life with EP ISO VG 0; Cb 0: 0. litre Cb 0: 0.7 litre. Limits: ± 0,05 litre for oil quantity < 5 litres ± % for oil quantity 5 litres. Cb B: kit p motor (dipstick, flexible pipe, expansion vessel, plug). Cb, 7, 8 V5: kit (dipstick, flexible pipe, expansion vessel, plug). Cb V: kit 4p motor (dipstick, extension pipe), p motor: not allowed. Cb 8 V: p motor: not allowed *: partial draining 8*: depending on faceplate position AD: operation with backstop AD: backstop not allowed J*: dipstick en : Level Draining Breather Filling In case of operating position in inclined plan (option) a study will be done. COMPABLOC 000 Installation 50 en 07.08 / w
LUBRICATION. Cb/Cb combined Compabloc.. Cb/Cb combined oil quantity (considering operation position) Cb/Cb combined Operating position Cb Cb B B5 B B5 B8 B5 B7 B54 V5 V V V Output i Input litres litres litres litres litres litres 85 (T) 458 > 49 4T 4/. 4/7 58/.7 5/4.7 5/7.5 xx/7.5 85 (5T) 09 > 984 4T 4/. 4/7 58/.7 5/4.7 5/7.5 xx/7.5 85 (4T) > 98 4T 4/. 4/7 58/.7 5/4.7 5/7.5 xx/7.5 75 (T) 500 > 408 T /0.95 7/. 8/.5 /.55 4.5/.5 xx/.7 75 (5T) 57 > 4598 T /0.95 7/. 8/.5 /.55 4.5/.5 xx/.7 75 (4T) 7 > T /0.95 7/.75 8/.5 /.55 4.5/.5 xx/.7 5 (T) 5475 > 40490 T.5/0.95 5/..5/.5 8/.55 4/.5 xx/.7 5 (5T) 998 > 44 T.5/0.95 5/..5/.5 8/.55 4/.5 xx/.7 5 (4T) > 890 T.5/0.95 5/.75.5/.5 8/.55 4/.5 xx/.7 55 (T) 8970 > 4000 T./0..5/../. 8.5/0.85 4.7/.5 xx/.4 55 (5T) 540 > 780 T./0..5/0.95./. 8.5/0.85 4.7/.5 xx/.4 55 (4T) > 440 T./0..5/0.95./. 8.5/0.85 4.7/.5 xx/.4 45 (T) 8890 > 000 T 7/0. 7/..7/. 4.7/0.85 7.5/.5 9.7/.4 45 (5T) 700 > 70 T 7/0. 7/0.95.7/. 4.7/0.85 7.5/.5 9.7/.4 45 (4T) 9 > 570 T 7/0. 7/0.95.7/. 4.7/0.85 7.5/.5 9.7/.4 5 (5T) 480 > 80 0 4.45/0. 4.7/0. 4.45/0..95/0. 4.5/0. xx/0. 5 (4T) > 70 0 4.45/0. 4.7/0. 4.45/0..95/0. 4.5/0. xx/0. 5 (T) 8580 > 5500 0./0.7./0.7.5/0.7.55/0..5/0.7 xx/0. 5 (5T) 500 > 790 0./0../0..5/0..55/0..5/0. xx/0. 5 (4T) 4 > 70 0./0../0..5/0..55/0..5/0. xx/0. 5 (T) 0 > 5400 0./0.7./0.7./0.7 0.85/0.7.5/0.7 xx/0.7 5 (5T) 50 > 5400 0./0../0../0. 0.85/0..5/0. xx/0. 5 (4T) > 90 0./0../0../0. 0.85/0..5/0. xx/0.. Limits: ± 0 % for oil quantity 5 litres xx: consult us COMPABLOC 000 Installation 50 en 07.08 / w
NOTES en COMPABLOC 000 Installation 50 en 07.08 / w
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