Pontiac GTO without Factory Air Control Panel Conversion Kit (473166)

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Transcription:

an ISO 900: 205 Registered Company 964-67 Pontiac GTO without Factory Air Control Panel Conversion Kit (47366) HI AIR MED LO TEMP NORMAL DE-ICE WARMER 8865 Goll St. San Antonio, TX 78266 Phone: 800-862-6658 Sales: sales@vintageair.com Tech Support: tech@vintageair.com www.vintageair.com 90457 REV F 0/27/7, 964-67 GTO wo AC CONTROL PANEL KIT PG OF 9

Table of Contents PAGES. 2. 3. 4. 5. 6. 7. 8. 9. 0.. 2. 3. 4. 5. 6. 7. 8. 9. COVER TABLE OF CONTENTS PACKING LIST/PARTS DISCLAIMER OEM CONTROL PANEL REMOVAL OEM CONTROL PANEL PLASTIC BRACKET REMOVAL & BRACKET INSTALLATION ASSEMBLY MODIFICATIONS & ASSEMBLY MOUNTING CLAMP INSTALLATION MODE ASSEMBLY INSTALLATION MODE CONTROL HARNESS INSTALLATION TEMPERATURE ASSEMBLY INSTALLATION & TEMPERATURE CONTROL HARNESS INSTALLATION TEMPERATURE CONTROL HARNESS INSTALLATION (CONT.) & OEM BLOWER SWITCH REMOVAL BLOWER SPEED BRACKET INSTALLATION BLOWER SPEED ASSEMBLY INSTALLATION BLOWER SPEED CONTROL HARNESS INSTALLATION CONTROL HARNESS (FINAL) & FINAL STEPS CONTROL PANEL CALIBRATION PROCEDURE CONTROL PANEL CALIBRATION PROCEDURE (CONT.) WIRING DIAGRAM OPERATION OF CONTROLS PACKING LIST 90457 REV F 0/27/7, 964-67 GTO wo AC CONTROL PANEL KIT PG 2 OF 9 2

CONTROL PANEL KIT PACKING LIST No QTY PART No. DESCRIPTION CONTROL KIT 47366. 2. 3. 4. 5. 6. 7. 8. 9. 0.. 2. 3. 4. 5. 6. 7. 8. 3 3 6 4 3 2 3 2002-SUA 232002-VUA 64305 64306 4900-VUR 230-VUP 23520 643054 49700-VUI 49705-VUI 49704-VUI 822-VUB 842-VUB 8400-VUB 8247-VUB 4930-VUQ 847-VUB 8258-VUB ASSEMBLY CONTROL HARNESS, GEN IV UNIVERSAL BRACKET, BLOWER SPEED LEVER BRACKET, CONTROL PANEL SUPPORT CLAMP TIE WRAP, 4 GROUND WIRE BRACKET, MODE NYLON INSERT, /8 ID x /64 OD NYLON FLAT WASHER, /8 NYLON FLAT WASHER, /6 FLAT WASHER, #6 LOCKNUT, 4-40 SCREW, 4-40 x 5/8 SHEET METAL SCREW, #0 x /2 CONTROL KNOB, CHROME LOCKNUT, 0-32 SCREW, 0-32 x 3/4 ** BEFORE BEGINNING INSTALLATION, OPEN ALL PACKAGES AND CHECK CONTENTS OF SHIPMENT. PLEASE REPORT ANY SHORTAGES DIRECTLY TO VINTAGE AIR WITHIN 5 DAYS. AFTER 5 DAYS, VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS. 2 3 4 6 7 8 9 0 2 3 4 5 6 7 8 3 90457 REV F 0/27/7, 964-67 GTO wo AC CONTROL PANEL KIT PG 3 OF 9

CONTROL PANEL CONVERSION INSTRUCTIONS FOR 964-67 PONTIAC GTO without FACTORY AIR OEM CONTROL PANEL REMOVAL REMOVE THE (4) OEM MOUNTING NUTS FROM THE INSTRUMENT PANEL ON THE DASH (SEE FIGURE, BELOW). DISCONNECT THE CABLES AND WIRES FROM THE BACK OF THE CONTROL PANEL. REMOVE THE CONTROL PANEL FROM THE DASH. HI AIR MED LO TEMP NORMAL DE-ICE WARMER FIGURE CONTROL PANEL 90457 REV F 0/27/7, 964-67 GTO wo AC CONTROL PANEL KIT PG 4 OF 9 4

OEM CONTROL PANEL PLASTIC BRACKET REMOVAL REMOVE THE OEM /NORMAL PLASTIC BRACKET BY DRILLING OUT THE RIVET FROM THE BACK SIDE (SEE FIGURE 2, BELOW). REMOVE THE CAM AND ENLARGE THE CAM PIVOT HOLE FROM 5/32 TO 3/6 AS SHOWN IN FIGURE 2a, BELOW. DEBURR OR FILE THE PIVOT HOLE. OEM /NORMAL PLASTIC BRACKET REMOVE CAM & RIVET FIGURE 2 ENLARGE HOLE TO 3/6 FIGURE 2a BRACKET INSTALLATION INSTALL THE MODE BRACKET AND MOUNTING HARDWARE AS SHOWN IN FIGURE 3, BELOW. 4-40 LOCKNUT 842-VUB MODE BRACKET 643054 /6 NYLON FLAT WASHER 49704-VUI #6 FLAT WASHER 822-VUB /8 NYLON FLAT WASHER 49705-VUI /6 NYLON FLAT WASHER 49704-VUI FIGURE 3 #6 FLAT WASHER 822-VUB 4-40 x 5/8 SCREW 8400-VUB /8 ID x /64 OD NYLON INSERT 49700-VUI 5 90457 REV F 0/27/7, 964-67 GTO wo AC CONTROL PANEL KIT PG 5 OF 9

ASSEMBLY MODIFICATIONS LOCATE THE (3) ASSEMBLIES, AND USING A PAIR OF WIRE CUTTERS, CUT THE ACTUATOR RODS AS SHOWN IN FIGURE 4, BELOW. CUT AT EACH SIDE OF HOLE AS SHOWN ACTUATOR ROD CUT (3) CABLE CONVERTERS AT 2ND HOLE (REMOVE SHADED PORTION) FIGURE 4 ASSEMBLY MOUNTING CLAMP INSTALLATION INSTALL THE ASSEMBLY MOUNTING CLAMPS (SEE FIGURE 5, BELOW). NOTE: ORIENT CLAMPS IN RELATION TO THE (3) HOUSING SNAPS ON THE ASSEMBLY AS SHOWN IN FIGURE 5, BELOW. (3) HOUSING SNAPS ASSEMBLY MOUNTING CLAMP ASSEMBLY FIGURE 5 TEMPERATURE ASSEMBLY MODE ASSEMBLY BLOWER SPEED ASSEMBLY 90457 REV F 0/27/7, 964-67 GTO wo AC CONTROL PANEL KIT PG 6 OF 9 6

MODE ASSEMBLY INSTALLATION DRILL A /8 HOLE INTO THE CONTROL PANEL AS SHOWN IN FIGURE 6a, BELOW. INSTALL THE LEVER PUSH ROD ONTO THE MODE BRACKET (SEE FIGURE 6, BELOW). SECURE THE ASSEMBLY TO THE CONTROL PANEL USING A #0 x /2 SHEET METAL SCREW AS SHOWN IN FIGURE 6, BELOW. SINCE THE ASSEMBLY CAN SLIDE BACK AND FORTH IN THE CLAMP BEFORE THE SCREW IS TIGHTENED, POSITION THE ASSEMBLY SUCH THAT THE FLAT PART OF THE ROD IS AS CLOSE TO FLUSH AS POSSIBLE WITH THE END OF HOUSING AT THE LEVER S INNERMOST POSITION (SEE FIGURE 6b, BELOW). ¼ 5/6 #0 x /2 SHEET METAL SCREW 8247-VUB FIGURE 6a DRILL /8 HOLE END OF ROD FLAT SECTION END OF HOUSING MODE CABLE CONVERTER BRACKET 643054 FIGURE 6 FLUSH ROD SHOWN IN APPROXIMATELY INNERMOST POSITION /8 MAX FIGURE 6b NOTE: DO NOT ALLOW ROD TO SEPARATE HOUSING WHEN ROD IS IN INNERMOST POSITION. 7 90457 REV F 0/27/7, 964-67 GTO wo AC CONTROL PANEL KIT PG 7 OF 9

MODE CONTROL HARNESS INSTALLATION LOCATE THE CONTROL PANEL WIRING HARNESS, AND PLUG THE CORRESPONDING CONNECTOR INTO THE CORRECT ASSEMBLY AS SHOWN IN FIGURE 7, BELOW. RED WHITE/YELLOW WHITE MODE ASSEMBLY FIGURE 7 ONCE THE CONNECTOR IS CORRECTLY PLUGGED INTO THE ASSEMBLY, SECURE THE WIRES TO THE ASSEMBLY USING ONE OF THE SUPPLIED TIE WRAPS (SEE FIGURE 8, BELOW). THE TIE WRAP MUST BE LOCATED BETWEEN THE END OF THE WIRE JACKET AND THE STEP IN THE HOUSING, FORCING A BEND IN EACH WIRE AS IT PASSES OVER THE STEP IN THE HOUSING. THE HEAD OF THE TIE WRAP MUST FALL ON THE EDGE OF HOUSING TO REMAIN TIGHT. ENSURE THAT THE TIE WRAP IS TIGHT ENOUGH THAT THE WIRES CANNOT MOVE (SEE FIGURE 8, BELOW). WIRE JACKET TIE WRAP FORCE BEND IN WIRES OVER STEP WIRE JACKET TIE WRAP STEP IN HOUSING FIGURE 8 90457 REV F 0/27/7, 964-67 GTO wo AC CONTROL PANEL KIT PG 8 OF 9 8

TEMPERATURE ASSEMBLY INSTALLATION INSTALL THE LEVER PUSH ROD ONTO THE OEM CABLE MOUNTING STUD ON THE TEMPERATURE LEVER (SEE FIGURE 9, BELOW). SECURE THE ASSEMBLY TO THE CONTROL PANEL USING A #0 x /2 SHEET METAL SCREW IN THE OEM CABLE CLAMP MOUNTING LOCATION (SEE FIGURE 9, BELOW). SINCE THE ASSEMBLY CAN SLIDE BACK AND FORTH IN THE CLAMP BEFORE THE SCREW IS TIGHTENED, POSITION THE ASSEMBLY SUCH THAT THE FLAT PART OF THE ROD IS AS CLOSE TO FLUSH AS POSSIBLE WITH THE END OF THE HOUSING AT THE LEVER S INNERMOST POSITION (SEE FIGURE 9, BELOW). #0 x /2 SHEET METAL SCREW #0 x /2 SHEET METAL SCREW 964-65 GTO SHOWN FIGURE 9 966-67 GTO SHOWN TEMPERATURE CONTROL HARNESS INSTALLATION LOCATE THE CONTROL PANEL WIRING HARNESS, AND PLUG THE CORRESPONDING CONNECTOR INTO THE CORRECT ASSEMBLY AS SHOWN IN FIGURE 0, BELOW. RED WHITE/RED WHITE TEMPERATURE ASSEMBLY FIGURE 0 9 90457 REV F 0/27/7, 964-67 GTO wo AC CONTROL PANEL KIT PG 9 OF 9

TEMPERATURE CONTROL HARNESS INSTALLATION (CONT.) ONCE THE CONNECTOR IS CORRECTLY PLUGGED INTO THE ASSEMBLY, SECURE THE WIRES TO THE ASSEMBLY USING ONE OF THE SUPPLIED TIE WRAPS (SEE FIGURE, BELOW). THE TIE WRAP MUST BE LOCATED BETWEEN THE END OF THE WIRE JACKET AND THE STEP IN THE HOUSING, FORCING A BEND IN EACH WIRE AS IT PASSES OVER THE STEP IN THE HOUSING. THE HEAD OF THE TIE WRAP MUST FALL ON THE EDGE OF HOUSING TO REMAIN TIGHT. ENSURE THAT THE TIE WRAP IS TIGHT ENOUGH THAT THE WIRES CANNOT MOVE (SEE FIGURE, BELOW). FORCE BEND IN WIRES OVER STEP TIE WRAP WIRE JACKET TIE WRAP STEP IN CABLE CONVERTER HOUSING WIRE JACKET FIGURE OEM BLOWER SWITCH REMOVAL REMOVE THE OEM BLOWER SWITCH (DISCARD) BY REMOVING (2) SCREWS (RETAIN) (SEE PHOTO, BELOW). OEM BLOWER SWITCH REMOVE (2) SCREWS PHOTO 90457 REV F 0/27/7, 964-67 GTO wo AC CONTROL PANEL KIT PG 0 OF 9 0

BLOWER SPEED BRACKET INSTALLATION INSTALL THE CONTROL PANEL SUPPORT BRACKET ONTO THE CONTROL PANEL USING (2) OEM SCREWS (SEE PHOTO 2, BELOW). NOTE: THE BRACKET MUST BE LEVEL WITH THE BACK AND FLUSH WITH THE EDGE OF THE CONTROL PANEL. ADJUST AS NECESSARY BEFORE TIGHTENING THE SCREWS (SEE PHOTO 3, BELOW). (2) OEM SCREWS CONTROL PANEL SUPPORT BRACKET 64306 CONTROL PANEL SUPPORT BRACKET 64306 (2) OEM SCREWS PHOTO 2 PHOTO 3 INSTALL THE BLOWER SPEED LEVER BRACKET ONTO THE CONTROL PANEL SUPPORT BRACKET USING THE FOLLOWING HARDWARE IN THIS ORDER: () #0-32 x 3/4 SCREW, () /6 NYLON FLAT WASHER, THE BLOWER SPEED LEVER BRACKET, (2) /8 NYLON FLAT WASHERS, THE CONTROL PANEL SUPPORT BRACKET AND () 0-32 LOCKNUT (SEE PHOTOS 4 & 5, BELOW). BLOWER SPEED LEVER BRACKET 64305 /6 NYLON FLAT WASHER 0-32 LOCKNUT 0-32 LOCKNUT (2) /8 NYLON FLAT WASHERS PHOTO 4 0-32 x 3/4 SCREW (2) /8 NYLON FLAT WASHERS CONTROL PANEL SUPPORT BRACKET 64306 90457 REV F 0/27/7, 964-67 GTO wo AC CONTROL PANEL KIT PG OF 9 0-32 x 3/4 SCREW /6 NYLON FLAT WASHER BLOWER SPEED LEVER BRACKET 64305 PHOTO 5

BLOWER SPEED ASSEMBLY INSTALLATION INSTALL THE ASSEMBLY ONTO THE BLOWER SPEED LEVER BRACKET HOOK, AND SECURE THE TO THE CONTROL PANEL SUPPORT BRACKET USING A #0 x /2 SHEET METAL SCREW AND A /8 NYLON FLAT WASHER (SEE PHOTOS 6 & 7, BELOW). BLOWER SPEED LEVER BRACKET 64305 CABLE CONVERTER ASSEMBLY CONTROL PANEL BRACKET 64306 HOOK BLOWER SPEED LEVER BRACKET 64305 #0 x /2 SHEET METAL SCREW CONTROL PANEL BRACKET 64306 /8 NYLON FLAT WASHER #0 x /2 SHEET METAL SCREW PHOTO 6 CABLE CONVERTER ASSEMBLY PHOTO 7 INSTALL THE CONTROL KNOB ONTO THE BLOWER SPEED LEVER BRACKET (SEE PHOTOS 8 & 9, BELOW). BLOWER SPEED LEVER BRACKET 64305 CONTROL KNOB PHOTO 8 PHOTO 9 90457 REV F 0/27/7, 964-67 GTO wo AC CONTROL PANEL KIT PG 2 OF 9 2

BLOWER SPEED CONTROL HARNESS INSTALLATION LOCATE THE CONTROL PANEL WIRING HARNESS, AND PLUG THE CORRESPONDING CONNECTOR INTO THE CORRECT ASSEMBLY AS SHOWN IN PHOTO 0 AND FIGURE 2, BELOW. TIE WRAP RED WHITE/GREEN WHITE BLOWER SPEED ASSEMBLY CONTROL PANEL WIRING HARNESS PHOTO 0 BLOWER SPEED ASSEMBLY FIGURE 2 ONCE THE CONNECTOR IS CORRECTLY PLUGGED INTO THE ASSEMBLY, SECURE THE WIRES TO THE ASSEMBLY USING ONE OF THE THE SUPPLIED TIE WRAPS (SEE PHOTO, BELOW). THE TIE WRAP MUST BE LOCATED BETWEEN THE END OF THE WIRE JACKET AND THE STEP IN THE CABLE CONVERTER HOUSING, FORCING A BEND IN EACH WIRE AS IT PASSES OVER THE STEP IN THE CABLE CONVERTER HOUSING. THE HEAD OF THE TIE WRAP MUST FALL ON THE EDGE OF HOUSING TO REMAIN TIGHT. ENSURE THAT THE TIE WRAP IS TIGHT ENOUGH THAT THE WIRES CANNOT MOVE (SEE FIGURE 3, BELOW). Wire Jacket Tie Wrap 230-VUP Force Bend in Wires Over Step TIE WRAP WIRES ONTO CONTROL PANEL Cable Converter Assembly Mounting Clamp 4900-VUR Cable Converter Assembly 2002-SUA Step in Cable Converter Housing PHOTO FIGURE 3 3 90457 REV F 0/27/7, 964-67 GTO wo AC CONTROL PANEL KIT PG 3 OF 9

CONTROL HARNESS (FINAL) USING THE SUPPLIED TIE WRAPS, TIE THE WIRES TO THE CONTROL PANEL AS SHOWN IN PHOTOS 2, 3 AND 4, BELOW. CONFIRM THAT THE WIRES ARE SECURED AND DO NOT INTERFERE WITH LEVER OPERATION OR THE ASSEMBLIES. FINAL STEPS PHOTO 3 NOTE: TIE THE UNUSED WIRE TO THE PHOTO 2 CONTROL PANEL APPROXIMATELEY AS PHOTO 4 SHOWN. ENSURE THAT THE WIRE DOES NOT INTERFERE WITH LEVERS OR CABLE CONVERTER ASSEMBLIES. REINSTALL THE CONTROL PANEL INTO THE DASH. PLUG THE WIRING HARNESSES INTO THE ECU MODULE ON THE SUB CASE (SEE FIGURE 4, BELOW). WIRE ACCORDING TO THE WIRING DIAGRAM ON PAGE 7. CONTROL PANEL CALIBRATION PROCEDURE AND OPERATION INSTRUCTIONS: CALIBRATING THE CONTROL PANEL WILL SET THE RANGE OF TRAVEL FOR THE S CONNECTED TO THE OEM CONTROL PANEL LEVERS. PERFORMING THIS PROCEDURE WILL SET THE LIMITS OF THE S AT THEIR HIGHEST AND LOWEST POINTS. LOCATE THE GRAY WIRE WITH AN UNUSED CONNECTOR IN THE WIRING HARNESS NEAR THE CABLE HARNESS RELAY. THE WIRE IS LABELED PROGRAM ON THE WIRING DIAGRAM. IT WILL BE NECESSARY TO GROUND THE GRAY WIRE FOR APPROXIMATELY FIVE SECONDS WHILE MOVING THE CONTROLS. IT IS SOMETIMES HELPFUL TO ATTACH ONE END OF THE WHITE JUMPER WIRE TO THE VEHICLE S GROUND (FOR EXAMPLE THE CHASSIS) AND HAVE THE OTHER END READY TO CONNECT THE GRAY PROGRAM WIRE WHEN THE PROCEDURE REQUIRES IT. TO CALIBRATE THE CONTROL PANEL, FOLLOW THE CALIBRATION PROCEDURES ON PAGES 5 & 6. PLUG FROM CONTROL WIRING HARNESS 232002-VUA PLUG FROM WIRING HARNESS 232600-VUA 90457 REV F 0/27/7, 964-67 GTO wo AC CONTROL PANEL KIT PG 4 OF 9 FIGURE 4 4

Control Panel Calibration Procedure On Vintage Air Gen IV systems using factory controls, it is necessary to calibrate the system to your specific control panel. This procedure ensures that the stroke of your control panel levers or knobs is translated into precise control of the fan speed, temperature blend and mode door position. Please carefully read and understand these procedures before beginning. The procedure may be repeated as many times as necessary to get it right. In preparation for calibration, you will need to attach the supplied white ground jumper wire to a suitable chassis ground. This jumper wire must be easily connected to the gray programming wire located in the main Gen IV wiring harness next to the compressor relay. During the calibration procedure, you will connect the white jumper to the gray program wire, which will teach the Gen IV ECU the upper limits of the control levers or knobs. The blower will momentarily change speeds, signaling that the upper limits have been learned. You will move the levers or knobs to opposite extreme positions of their travel and then disconnect the white jumper. The blower will again change speeds, signaling that the lower limits have been learned and that the calibration procedure is complete. White Jumper Cable Gray Program Wire 5 90457 REV F 0/27/7, 964-67 GTO wo AC CONTROL PANEL KIT PG 5 OF 9

START CONTROL PANEL CALIBRATION PROCEDURE CONT. ON TURN ON THE IGNITION SWITCH (DO NOT START THE ENGINE). MOVE THE CONTROL LEVERS TO THE POSITIONS SHOWN. HI MED LO AIR TEMP NORMAL DE-ICE WARMER CONNECT THE WHITE JUMPER WIRE TO THE GRAY PROGRAM WIRE. WAIT FOR THE BLOWER SPEED TO CHANGE (APPROXIMATELY 5 SECONDS). MOVE THE CONTROL LEVERS TO THE POSITIONS SHOWN. HI MED LO AIR TEMP NORMAL DE-ICE WARMER DISCONNECT THE WHITE JUMPER WIRE FROM THE GRAY PROGRAM WIRE. THE BLOWER SPEED WILL CHANGE, INDICATING COMPLETION OF THE CALIBRATION PROCEDURE. CONFIRM PROPER OPERATION OF CONTROLS. REPEAT PROCEDURE IF NECESSERY. WHEN FINISHED, TAPE OVER PROGRAM WIRE CONNECTOR WITH ELECTRICAL TAPE TO PREVENT ACCIDENTAL CONTACT WITH CHASSIS GROUND. 90457 REV F 0/27/7, 964-67 GTO wo AC CONTROL PANEL KIT PG 6 OF 9 6

Wiring Diagram 232007-VUR JF8 TAN ORA BLK WHT RED WHT/RED WHT/YEL WHT/GRN AC ANNUNCIATOR BACKLIGHT POS BACKLIGHT NEG GND 5V-SW TEMP WIPER MODE WIPER FAN WIPER REVISION C 0/06/7 VIEWED FROM WIRE SIDE PRE-WIRED 232002-VUA A/C (IF USED) GEN IV ECU GEN IV WIRING DIAGRAM REV D, 5/6/204 TEMP MODE FAN *** WIDE OPEN THROTTLE SWITCH (OPTIONAL) PROGRAM * DASH LAMP (IF USED) ** CIRCUIT BREAKER 30 AMP HEATER CONTROL VALVE 7 Dash Lamp Is Used Only With Type 232007-VUR Harness. Warning: Always Mount Circuit Breaker As Close to the Battery As Possible. (NOTE: Wire Between Battery and Circuit Breaker Is Unprotected and Should Be Carefully Routed to Avoid a Short Circuit). Wide Open Throttle Switch Contacts Close Only at Full Throttle, Which Disables A/C Compressor. 90457 REV F 0/27/7, 964-67 GTO wo AC CONTROL PANEL KIT PG 7 OF 9

Operation of Controls On Gen IV systems with three lever/knob controls, the temperature control toggles between heat and A/C operations. To activate A/C, move the temperature lever/knob all the way to cold and then back it off to the desired vent temperature. For heat operation, move the temperature lever/knob all the way to hot and then adjust to the desired vent temperature. The blower will momentarily change speed, each time you toggle between operations, to indicate the change. NOTE: For proper control panel function, refer to Pages 5 & 6 for calibration procedure. Blower Speed This lever/knob controls blower speed, from to HI. Mode Control This lever/knob controls the mode positions, from DASH to FLOOR to DEFROST, with a blend in between. Temperature Control This lever/knob controls the temperature, from HOT to COLD. BLOWER SPEED HI MED LO AIR TEMP MODE CONTROL NORMAL TEMPERATURE CONTROL DE-ICE WARMER A/C Operation Blower Speed Adjust to desired speed. Mode Control Adjust to desired mode position (DASH position recommended). Temperature Control For A/C operation, adjust to coldest position to engage compressor (Adjust between HOT and COLD to reach desired temperature). HI MED LO AIR TEMP NORMAL DE-ICE WARMER Heat Operation Blower Speed Adjust to desired speed. Mode Control Adjust to desired mode position (FLOOR position recommended). Temperature Control For maximum heating, adjust to hottest position (Adjust between HOT and COLD to reach desired temperature). HI MED LO AIR TEMP NORMAL DE-ICE WARMER Defrost/De-fog Operation Blower Speed Adjust to desired speed. Temperature Control Adjust to desired temperature. Mode Control Adjust to DEFROST position for maximum defrost, or between FLOOR and DEFROST positions for a bi-level blend (Compressor is automatically engaged). 90457 REV F 0/27/7, 964-67 GTO wo AC CONTROL PANEL KIT PG 8 OF 9 HI MED LO AIR TEMP NORMAL DE-ICE WARMER 8

CONTROL PANEL KIT PACKING LIST No QTY PART No. DESCRIPTION. 2. 3. 4. 5. 6. 7. 8. 9. 0.. 2. 3. 4. 5. 6. 7. 8. 3 3 6 4 3 2 3 2002-SUA 232002-VUA 64305 64306 4900-VUR 230-VUP 23520 643054 49700-VUI 49705-VUI 49704-VUI 822-VUB 842-VUB 8400-VUB 8247-VUB 4930-VUQ 847-VUB 8258-VUB ASSEMBLY CONTROL HARNESS, GEN IV UNIVERSAL BRACKET, BLOWER SPEED LEVER BRACKET, CONTROL PANEL SUPPORT CLAMP TIE WRAP, 4 GROUND WIRE BRACKET, MODE NYLON INSERT, /8 ID x /64 OD NYLON FLAT WASHER, /8 NYLON FLAT WASHER, /6 FLAT WASHER, #6 LOCKNUT, 4-40 SCREW, 4-40 x 5/8 SHEET METAL SCREW, #0 x /2 CONTROL KNOB, CHROME LOCKNUT, 0-32 SCREW, 0-32 x 3/4 CONTROL KIT 47366 2 3 4 6 7 8 9 0 2 3 4 5 6 7 8 90457 REV F 0/27/7, 964-67 GTO wo AC CONTROL PANEL KIT PG 9 OF 9