Oil & gas industry SUITABLE FOR ANY SCENARIO ZEPPELIN DRIVE TRAINS. OPTIMALLY INTEGRATED DRIVE TRAINS FOR MOBILE, SEMI-MOBILE, AND STATIONARY APPLICATIONS
ZEPPELIN DRIVE TRAINS OPTIMALLY INTEGRATED. SMART IRON POWER SOLUTION FOR PRODUCTIVITY, EFFICIENCY, AND SAFETY. For all applications kw: From 441 to 2,426 Nm: From 2,746 to 12,677 kw: From 71 to 18,000 Various certifications are possible ATEX engines available YOUR COMPETITIVE EDGE IN APPLICATIONS Zeppelin Drive Trains are complete solutions provided as customized installation kits for mobile, semi-mobile, or stationary use in your specific applications. Our drive trains ensure the smooth operation of the machines and systems used by leading machine building companies in various sectors worldwide. What truly sets us apart is the fact that we work directly with you to define all interfaces in such a manner as to ensure optimum integration of the Zeppelin Drive Train unit into the application in question. DRIVE TRAIN COMPONENTS FOR OUTSTANDING PERFORMANCE The centerpiece of every Zeppelin Drive Train is its powerful and efficient Caterpillar CAT diesel or gas engine. Based on your requirements, our application engineers can integrate additional high-quality components for power transmission or for converting torque. These components can be used for mechanical, electrical, or hydraulic power transmission. OPTIMAL INTEGRATION Our customized drive trains can reduce the need for time-consuming project planning and engineering work. Our engineers work with your technicians to integrate the units into the respective application we do everything from individual component configuration and all elements of drive unit design to the checking and approval of the final installation. In line with your needs, we can conduct extensive system tests and test station operations, whereby our many years of experience ensure topclass consulting and engineering services. ALL FROM ONE SOURCE Zeppelin Power Systems is your provider of integrated power solutions and we are capable of conducting extensive system tests and test station operations for application design and its optimization in our own facilities. With our customized system solutions, we provide you with expert support, from consultation and 3D CAD designs to integration and worldwide service for your applications. SMART IRON POWER SOLUTION FOR PRODUCTIVITY, EFFICIENCY, AND SAFETY. With an output range of 71 18,000 kw, the engines provide drive and energy for generator sets, compressors and pumps. Whether onshore or offshore, the sets can be installed in containers, acoustic enclosures or on robust base frames, depending on the specific requirements no matter what fuel is provided, whether field gas, or diesel, heavy or crude oil. Certifications in accordance with UL, FM, NFPA20, or international classification societies such as DNV-GL, ABS, or LR are available at the customer s request. Naturally, ATEX-compliant engines can be also supplied for use in hazardous areas. ZEPPELIN POWER SYSTEMS: ENGINEERING EXPERTISE AT YOUR SERVICE. Zeppelin Power Systems has been an official partner for Caterpillar engines for 60 years. We are an international leading provider of drive, propulsion, traction, and energy systems and are part of the renowned and longstanding Zeppelin Group. With about 800 employees we offer you individual, highly efficient system solutions with comprehensive services for industrial and marine applications, the oil and gas industry, locomotives and rail vehicles, and power generation. We offer our customers unique and individually tailored customization from the initial idea to the commissioning of systems, as well as customized financing plans. OUR SERVICES: Requirements analysis and identification of application alternatives Feasibility studies (if necessary on the basis of a product requirement document) Definition and design of system interfaces Integration of drive train solutions into the customer s system Active installation advice for the customer s application Testing and auditing under operating conditions Application approval and documentation Worldwide application support Worldwide service and spare parts distribution within the framework of the Caterpillar service organization 2 3
COMPLETE RELIABILITY COMPLETE SUCCESS YOUR COMPETITIVE EDGE IN APPLICATIONS. Arctic cold, desert heat and humidity as high as 100 %: The oil and gas industry faces conditions that are more extreme and demanding than those in virtually any other industrial sector which is why complete reliability of all equipment is so important. Zeppelin Drive Trains are both powerful and environmentally friendly. Our specialized and certified drive system solutions for drilling and production facilities provide power and energy for generator sets, compressors, and pumps. GENERATOR SETS YOU CAN TRUST EVEN UNDER EXTREME CONDITIONS: Companies around the world count on and appreciate our powerful and reliable generator sets. We configure these power packs precisely in line with your requirements in onshore or offshore applications with diesel oil or gas engines. GENERATOR SETS ALSO AS DGB APPLICATION OR FOR CRUDE OIL: Dynamic Gas Blending: Maximum fuel flexibility can be achieved with just a simple modification to Type 3512B diesel engines. Up to 70 % of the diesel fuel can be replaced by gas without any negative effect on performance. GAS COMPRESSION MOVE YOUR GAS: Regardless of whether you transport gas through pipelines, distribute it in a gas grid, or compress it in caverns we have the right Zeppelin Drive Train for any type of gas compression. Perfect performance even at low gas pressures is ensured by individually customized drive trains and state-of-the-art combustion technologies that meet EPA and IMO standards. At the same time, the gas here can be used as fuel to power the gas engine. ATEX-compliant operation is a given here for us, of course. CAMP POWER RELIABLE SUPPLY WITH THE RIGHT DRIVE SYSTEM: Our specialized drive system solutions supply entire production camps or enable drive power for compressors and pumps in rough terrain or undeveloped areas. Depending on the requirements, Zeppelin Drive YOUR BENEFITS: Trains can be installed in containers, acoustic enclosures, or as simple skids on robust towable frames. PRODUCTION FIRE EXTINGUISHING PUMPS: Engines for fire extinguishing pumps are equipped with all necessary accessories. They are certified in accordance with UL, FM, NFPA20, and marine classifications, and are of course also suitable for use in hazardous areas. WELL SERVICE ALWAYS THERE WHERE IT S NEEDED: Perfect for production applications and well service: Zeppelin Drive Trains reliably deliver energy for repair, cleaning, and servicing operations. Along with ATEX-certified diesel engines, pumps, and fluid ends, our product portfolio also includes power shift transmissions in the proven Caterpillar standard of course. Depending on the requirements, the units can be installed in containers, Individual configuration with qualified acoustic enclosures, or on robust towable frames. We also offer engineering service in line with your you individual, needs-based application support as well as comprehensive requirements status analyses for prevention and early detection of problems. Optimal system integration, all from one source Whether it s mobile, semi-mobile, or stationary use we individually Cruide Oil: The medium-speed CM engines from Germany are ideally Reduction of your engineering configure every Zeppelin Drive Train and thus establish ideal conditions suited for combustion with heavy or crude oil with a viscosity of up to and development costs for optimal operation of your application in every situation. 700 cst at a temperature of 50 C. A robust and modular design, the Quality components from well known fact that there s no cooling water in the engine block, and the extremely manufacturers It makes no difference whether you use gas, diesel, or heavy or crude limited piping on the engine guarantee easy maintenance and the Reliable, durable, and robust oil as fuel for your drives, or whether you operate them on land or sea highest degree of safety. Remote monitoring and diagnosis, in each and every case, Zeppelin Drive Trains offer the perfect drive remote control system performance needed to achieve maximum success. For any Worldwide application support scenario. Worldwide service and spare parts distribution within the framework of the Caterpillar service organization 4 5
DRIVE TRAINS ALWAYS ON THE JOB. GENERATOR SETS AND CAMP POWER ekw: From 110 to 16,296 rpm: From 500 to 1,800 THE ENGINES, POWERTRAINS, AND POWER PACKS FROM ZEPPELIN POWER SYSTEMS STAND FOR INNOVATIVE AND INTEGRATIVE DRIVE SYSTEMS FOR ALL OIL AND GAS APPLICATIONS: Drilling Gas compression Production Well service GAS COMPRESSION kw: From 71 to 6,100 rpm: From 750 to 1,800 CONFIGURATION EXAMPLES: On the right you can see just a few of many possible configuration examples just get in touch with us and tell us what you need! CRUIDE OIL AND WASTE WATER PUMPS kw: From 1,137 to 3,000 gpm: From 124 to 1,414 FIRE PUMP ENGINES kw: From 172 to 2,350 rpm: From 1,460 to 2,300 WELL SERVICE kw: From 31 to 2,461 rpm: From 1,200 to 2,500 6 7
ZEPPELIN POWER SYSTEMS ENGINEERING EXPERTISE AT YOUR SERVICE. FOR 60 YEARS Zeppelin Power Systems has been an official partner for Caterpillar engines. We are an international leading provider of drive, propulsion, traction, and energy systems and are part of the renowned and longstanding Zeppelin Group. With our customized system solutions, we provide you with expert support, from consultation and 3D CAD designs to integration and service for your applications ALL AROUND THE WORLD. Russia Switzerland Germany Poland Czech Republic Slovakia Austria Hungary Belarus Romania Ukraine Western Russia Kazakhstan Bulgaria Uzbekistan Cat and MaK engines Armenia Turkmenistan Tajikistan MaK engines Cyprus Contact our application engineers: ZEPPELIN POWER SYSTEMS GMBH & CO. KG Zeppelinstrasse 2 a 28832 Achim Germany Phone +49 4202 91460 Fax +49 4202 9146160 Email zps.achim@zeppelin.com www.zeppelin-powersystems.com ZPS_DTÖl&Gas_Broschüre_GAF_01-2016/EN/BP 2016 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT, their respective logos, Caterpillar Yellow, the Power Edge trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.