Series DV00 3000 4000 5port Pilot Solenoid Valve Quick response time & large flow capacity Response time is less than 1ms (DV00) Increase of CV factor(.5 times larger than conventional valve with the same body width) Low power consumption : 0.W (Current draw : 5m at 4V DC ) High reliability Long life Wear Ring To prevent spool abrasion U Packing To minimize frictional resistance Piston return type at retraction Product Features Easy wiring Nickel plated(copper free) application as standard Bulitin LED for grommet type as standard How to order U DV 1 0 H 01 1 3 4 5 7 8 Series Blank : Rc(PT) U : NPT DV Valve Series 1 : DV00 Series 3 : DV3000 Series 4 : DV4000 Series Configuration 1 : Single Solenoid : Double Solenoid 3 : Closed Center 4 : Exhaust Center 5 : Pressure Center 1 3 4 5 Position Single ()(B) 4 5 1 3 (R1)(P)( R) Position Double ()(B) 4 5 1 3 (R1)(P)( R) 3 Position Closed Center ()(B) 4 5 1 3 (R1)(P)( R) 3 Position Exhaust Center ()(B) 4 5 1 3 (R1)(P)( R) 3 Position Pressure Cemter ()(B) 4 5 1 3 (R1)(P)( R) Manifold Specifications 0 : Body Ported 40 : Base Mounted Voltage 1 : C1V : C0V 5 : DC4V : DC1V C 0V type, Inquire Separately Electrical Entry H : Horizontal Connector V : Vertical Connector G : Grommet Type(Basic Option Lamp) D : Din Terminal Type (Without Lamp) DZ : Din terminal Type (With Lamp)only, 4VDC G, D, DZ Types are for only DV3000, DV4000 Blank : Rc(PT) G : Rc(PF) Port Size Blank : Without Sub Plate M5 : M5 (Series DV00) : 3UNF (Series UDV00) 01 : Rc(PT)1/8 (Series DV3000) 0 : Rc(PT)1/4 (Series DV4000) When using a TPC valve be sure to use the TPC gasket It is standard to attach the LMP/SURGE voltage protection circuit. (Products without a LMP or SURGE voltage protection circuit should be contacted separately) How to order DV3 5 G DV Series Pilot Valve ss y Voltage 1 : C1V : C0V 5 : DC4V C 1V/0V type, Inquire Separately 1 3 Electrical Entry G : Grommet type(with Lamp as Standard) D : Din Terminal type(without Lamp) DZ : Din Terminal type(with Lamp) B 1
Series DV00/3000/4000 Manifold Specifications Body ported(plug Type) Body ported(din Type) Base Mounted(Grommet Type) Base Mounted(DIN Type) Series DV00 DV3000 DV4000 cting 5 Port Pilot Type Solenoid Valve(Rubber Seal) Fluid Operating Pressure Range Position Single Position Double 3 Position ir 0.15~0.7MPa(0~0psi) 0.1~0.7MPa(14~0psi) 0.~0.7MPa(7~0psi) mbient and Fluid Temperature ( ) MX. 50 (1 ) Manual Override Push&Lock Type Pilot Exhaust Type Individual exhaust, Common exhaust for main valve and pilot Valve Lubrication Not Reguired Mounting Position Free Impact/Vibration Resistance( m s ) H.V G,D,DZ 150/30(8.3~000Hz) 300/50 Max. Operating Position 5 5 Frequency 3 Position 3 3 3 Protection Structure Dust Proof Lead Electrical Entry Connector Mounting Type (H:Horizontal,V:Vertical), Grommet, Din Terminal Type Voltage DC1, DC4V, C1V, C0V Voltage llowance (%)~+(%)of Rated Voltage Polarity Nonpolar (standard)( DC4V:Polarity type) Response at 5kgf/ cm H.V ~1ms ~18 ms 30ms Time(ms) (71.1psi) G,D,DZ ~ ms 38ms Power Consumption(W) H.V G,D,DZ 1.0( DC4V:0.)(Indicator Light and Surge suppressor) With Lamp(1.8) Without Lamp(1.) Effective Orifice Single 3.mm (Cv0.) 9.0mm (Cv0.5) 1.mm (Cv0.9) Series DV00 3000 4000 Body Ported Type Effective Orifice and Reponse Time Type DV1 M5 DV M5 DV130 M5 DV140 M5 DV150 M5 DV3 M5 DV30 M5 DV330 M5 DV340 M5 DV350 M5 DV4 M5 DV40 M5 DV430 M5 DV440 M5 DV450 M5 Valve Model Port Size Rc(PT)/NPT Configuration Operating Pressure Range Mpa(psi) Effective Orifice (mm )(Cv) DV 1 Single 0.15~0.70 (0~0) 3. (0.0) DV Double 0.~0.70 (14~0) 3. (0.0) M5/ DV 130 Closed Center 0.0~0.70 (7~0) 3.3 (0.18) 3 UNF DV 140 3 Exhaust Center 0.0~0.70 (7~0) 3.3 (0.18) DV 150 Pressure Conter 0.0~0.70 (7~0) 3. (0.0) DV 3 Single 0.15~0.70 (0~0) 9.0 (0.50) DV 30 Double 0.~0.70 (14~0) 9.0 (0.50) Rc(PT)/NPT DV 330 Closed Center 0.0~0.70 (7~0) 7. (0.40) 1/8 DV 340 3 Exhaust Center 0.0~0.70 (7~0) 7. (0.40) DV 350 Pressure Center 0.0~0.70 (7~0) 9.5 (0.53) DV 4 Single 0.15~0.70 (0~0) 1. (0.90) DV 40 Double 0.~0.70 (14~0) 1. (0.90) Rc(PT)/NPT DV 430 Closed Center 0.0~0.70 (7~0) 1 (0.0) 1/4 DV 440 3 Exhaust Center 0.0~0.70 (7~0) 1 (0.0) DV 450 Pressure Center 0.0~0.70 (7~0) 17.1 (0.9) Response Time(ms) H,V ~1 ~ ~1 ~1 ~1 ~18 ~18 ~3 ~3 ~3 ~30 ~30 ~50 ~50 ~50 G,D,DZ ~ ~ ~30 ~5 ~5 ~5 Weight g(oz) 5(1.83) 4(.) 8(.4) 8(.4) 8(.4) (4.3) 134(4.7) 14(5.01) 14(5.01) 14(5.01) 14(4.37) 13(4.8) 144(5.08) 144(5.08) 144(5.08) DW DV0 DV00 3000 4000 DS300 DS3000 DS5000 DS000 DXR DP300 3000 5000 DS000 DX DM DH DT0 DC Series DV00 3000 4000 Base Mounted Type Effective Orifice and Reponse Time Type DV1140 M5 DV140 M5 DV1340 M5 DV1440 M5 DV1540 M5 DV3140 M5 DV340 M5 DV3340 M5 DV3440 M5 DV3540 M5 DV4140 M5 DV440 M5 DV4340 M5 DV4440 M5 DV4540 M5 Valve Model Port Size P, R1, R, B Configuration Operating Pressure Range Mpa(psi) Effective Orifice (mm )(Cv) DV 1140 Single 0.15~0.70 (0~0) 4.0 (0.) DV 140 Rc(PT)/NPT Double 0.~0.70 (14~0) 4.0 (0.) Rc(PT)/NPT DV 1340 M5 Closed Center 0.0~0.70 (7~0) 3. (0.0) 1/8 DV 1440 3 UNF 3 Exhaust Center 0.0~0.70 (7~0) 3. (0.0) DV 1540 Pressure Center 0.0~0.70 (7~0) 3.8 (0.1) DV 3140 Single 0.15~0.70 (0~0) 9.5 (0.53) DV 340 Double 0.~0.70 (14~0) 9.5 (0.53) Rc(PT)/NPT Rc(PT)/NPT DV 3340 Closed Center 0.0~0.70 (7~0) 7. (0.40) 1/4 1/8 DV 3440 3 Exhaust Center 0.0~0.70 (7~0) 7. (0.40) DV 3540 Pressure Center 0.0~0.70 (7~0).0 (0.55) DV 4140 Single 0.15~0.70 (0~0) 1. (0.90) DV 440 Double 0.~0.70 (14~0) 1. (0.90) Rc(PT)/NPT Rc(PT)/NPT DV 4340 Closed Center 0.0~0.70 (7~0) 1 (0.0) 3/8 1/4 DV 4440 3 Exhaust Center 0.0~0.70 (7~0) 1 (0.0) DV 4540 Pressure Center 0.0~0.70 (7~0) 17.1 (0.9) Response Time(ms) H,V G,D,DZ Weight g(oz) ~1 4(1.) ~ 58(.05) ~1 (.) ~1 (.) ~1 (.) ~18 ~18 ~3 ~3 ~3 ~30 ~30 ~50 ~50 ~50 ~ ~ ~30 ~5 ~5 ~5 9(3.4) (3.74) 114(4.0) 114(4.0) 114(4.0) 80(.8) 9(3.4) 4(3.7) 4(3.7) 4(3.7) B 13
Series DV00/3000/4000 Construction / Body Ported type Position Single B Main parts R1 P R No. 1 3 4 5 Description Body dapter plate Spool Piston End cover Solenoid ass y Meterial luminum die cast luminum Note (DV4000luminum Die Cast) Construction / Base mounted type Position Single Main parts R1 P B R No. 1 3 4 5 Description Body dapter plate Spool Piston End cover Solenoid ass y Meterial luminum die cast luminum Note (DV4000luminum Die Cast) Construction / Grommet type Main parts No. 1 3 4 5 7 Description Body dapter plate Piston Pilot body Manual Solenoid coil Lead wire Meterial Note DV3000/DV4000 SERIES Construction / Din terminal type Main parts No. 1 3 4 5 7 Description Body dapter plate Piston Pilot body Manual Solenoid coil Din connector ass y Meterial Note DV3000/DV4000 SERIES mpm B 14
Series DV00 Series DV00 / Position / H: Horizontal Connector Type DV1 Single / Body Ported Type DV1140 Single / Base Mounted Type DW ф. 1.4. M5x(3 UNF) ф. 1.4 DV0 DV00 3000 4000 48.5 8. 48.5 8. DS300 DS3000 7.1 5 7. 1.9 18.5 5 7.1 5 7. 1.9 18.5 DS5000 DS000 DXR 3M5x(3 UNF) DP300 3000 5000 DS000 DX DM DH DV Double / Body Ported Type ф. 1.4. M5x(3 UNF) DV140 Double / Base Mounted Type ф. 1.4 DT0 DC 4. 7.1 5 1.9 8. 8. 4. 7.1 5 1.9 3.5 3M5x(3 UNF) B 15
Series DV00 Series DV00 / Position / V: Vertical Connector Type DV1 Single / Body Ported Type DV1140 Single / Base Mounted Type ф. 1.4. M5x(3 UNF) ф. 1.4 8. B 8. 73. 48.5 48.5 33.1 5 1.9 18.5 5 33.1 5 1.9 18.5 73. 3M5x(3 UNF) DV Double / Body Ported Type DV140 Double / Base Mounted Type ф. 1.4. M5x(3 UNF) ф. 1.4 8. 8. 97.8 97.8 33.1 33.1 5 1.9 5 1.9 3.5 3M5x(3 UNF) B 1
Series DV00 Series DV00 / 3 Position / H: Horizontal Connector Type DV130/140/150 3 Position / Body Ported Type DV130/140/150 3 Position / Body Ported Type DW DV0 ф. 1.4. M5x(3 UNF) ф. 1.4 DV00 3000 4000 5.3 4. 3.7 113.1 8. 5.3 4. 3.7 113.1 8. DS300 DS3000 DS5000 7.1 5 1.9 3.5 7.1 5 1.9 DS000 DXR DP300 3000 5000 3M5x(3 UNF) DS000 DX DM Series DV00 / 3 Position / V: Vertical Connector Type DH DT0 DV130/140/150 3 Position / Body Ported Type DV130/140/150 3 Position / Body Ported Type DC ф. 1.4 M5x(3 UNF) ф. 1.4. 8. B 8. 48.9 4. 3.7.3 4. 3.7 48.9.3 33.1 5 1.9 3.5 33.1 5 1.9 13.8 3M5x(3 UNF) B 17
Series DV00 Manifold Dimensions / Series DV00 (Body Ported) / H: Horizontal Connector Type L1 L P=.5 9 4ф4.5 THRU 1.5 11.5 Rc(PT)(NPT) 1/8 L P L P L P L P 17 1 R1 P R B B L P B B R P R1 75.8 8.5 4. 113.1 1.5 1.5 5 48.5 DVM1 How to order 0 05 L P 48. 1 3 DV00 Manifold Body Ported Type Stations (~0) (mm) 51.8 34.1.4 Stations 3 4 5 7 8 9 11 1 13 14 15 1 17 18 0 L1 48.5 59 9.5 80 90.5 1 111.5 1 13.5 143 153.5 14 174.5 185 5.5 0 1.5 7 37.5 L 30.5 41 51.5 7.5 83 93.5 4 114.5 15 135.5 14 15.5 17 177.5 188 8.5 09.5 Manifold Dimensions / Series DV00 (Base Mounted) / H: Horizontal Connector Type L1 L 4 P=.5 15 4ф4.5 THRU 14 9 Rc(PT)(NPT)1/8 L P L P L P L P 15.4 1 B B B B 80.3 4. 113.1 R1 R P.5 15.5 15.5 3.5 54 L P L P 7 8.5 5.3 38. 8.5 1. DVM1 How To Order 40 05 1 3 DV00 Manifold Base Mounted type Stations (~0) nm5 (3 UNF) Stations 3 4 5 7 8 9 11 1 13 14 15 1 17 18 0 (mm) L1 38.5 49 59.5 70 80.5 91 1.5 11 1.5 133 143.5 154 14.5 175 185.5 0.5 17 7.5 P=.5 7.5 L 30.5 41 51.5 7.5 83 93.5 4 114.5 15 135.5 14 15.5 17 177.5 188 8.5 09.5 B 18
Series DV00 Dimensions / Series DV00 (Body Ported) / V: Vertical Connector Type L1 L P=.5 9 DW 4ф4.5 THRU 1.5 11.5 Rc(PT)(NPT) 1/8 DV0 17 1 R1 P R R P R1 7.4 8.5 97.8.3 1.5 1.5 5 48.5 How To Order DV00 3000 4000 DS300 DS3000 DVM1 0 05 DS5000 48. 1 3 DV00 Manifold Body Ported Type Stations (~0) DS000 DXR 57.8 34.1 4 (mm) Stations 3 4 5 7 8 9 11 1 13 14 15 1 17 18 0 L1 48.5 59 9.5 80 90.5 1 111.5 1 13.5 143 153.5 14 174.5 185 5.5 0 1.5 7 37.5 L 30.5 41 51.5 7.5 83 93.5 4 114.5 15 135.5 14 15.5 17 177.5 188 8.5 09.5 DP300 3000 5000 DS000 DX Dimensions / Series DV00 (Base Mounted) / V: Vertical Connector Type L1 L 4 P=.5 15 DM DH DT0 4ф4.5 THRU 14 9 Rc(PT)(NPT)1/8 DC 15.4 1 80.3 4. 113.1 R1 R P.5 15.5 15.5 3.5 8.5 5.3 38. 8.5 1. 54 How To Order DVM1 40 05 1 3 DV00 Manifold Base Mounted type Stations (~0) nm5 (3 UNF) P=.5 7.5 7 Stations 3 4 5 7 8 9 11 1 13 14 15 1 17 18 0 (mm) L1 38.5 49 59.5 70 80.5 91 1.5 11 1.5 133 143.5 154 14.5 175 185.5 0.5 17 7.5 L 30.5 41 51.5 7.5 83 93.5 4 114.5 15 135.5 14 15.5 17 177.5 188 8.5 09.5 B
Series DV00 Series DV3000 / Position / H: Horizontal Connector Type DV3 Single / Body Ported Type DV3140 Single / Base Mounted Type ф3.5 3 1. Rc(PT)(NPT)1/8 ф3.5 3 15.9 8. 0.5 3 11. 11..1.1.9 8. 0.5 33 94.4 94.4 15 3Rc(PT)(NPT)1/8 7. 1. Series DV3000 / Position / V: Vertical Connector Type DV3 Single / Body Ported Type DV3140 Single / Base Mounted Type ф3.5 3 1. Rc(PT)(NPT)1/8 ф3.5 3 L P L P 11..1.9 34. 0.5 3 91 15 11..1 34..9 7.5.9 34. 7.5 0.5 33 91 1. 15 3Rc(PT)(NPT)1/8 7. B 0
Series DV00/3000/4000 Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard by labeling Caution, Warning or Danger. To ensure safety, be sure to observe ISO4414 Note1), KS B 37 Note), JIS B 8370 Note3) and other safety practices. Danger : Warning : Caution : In extreme conditions, there is a possibility of serious injury or loss of life. Operator error could result in serious injury or loss of life. Operator error could result in injury or equipment damage. 1) ISO4414 : Pneumatic fluid powerrecommendations for the application of equipment to transmission and control systems. ) KS B 37 : Pneumatic system axiom 3) JIS B 8370 : Pneumatic system axiom Warning Contact us if the product is to be used in any of the following conditions: 1. Conditions and environments beyond the given specifications, or if product is used outdoors.. Installation on equipment in conjunction with atomic energy, railway, air navigation, vehicles, medical equipment, food and beverage, recreation equipment, emergency stop circuits, press applications, or safety equipment. 3. n application which has the possibility of having negative effects on people, property, or animals, requiring special safety analysis. The compatibility of pneumatic equipment is the responsibility of the person who designs the pneumatic system or decides its specifications. Since the products specified here are used in various operating conditions, their compatibility with the specific pneumatic system must be based on specifications or after analysis and/or tests to meet your specific requirments. Only trained personnel should operate pneumatically operated machinery and equipment. Compressed air can be dangerous if an operator is unfamiliar with it. ssembly, handing or repair of pneumatic systems should be performed by trained and experienced operators. Do not service machinery/equipment or attempt to remove components until safety is confirmed. 1. Inspection and maintenance of machinery/equipment should only be perfomed after confirmation of safe lockedout control positions.. When equipment is to be removed, confirm the safety process as mentioned above. Cut the supply pressure for the equipment and exhaust all residual compressed air in the system. 3. Before machinery/equipment is restarted, take measures to prevent quick extensions of the cylinder piston rod etc.(bleed air into the system gradually to create backpressure.) B 40
Precautions Series DV00/3000/4000 Be sure to read before handling. Refer to safety instructions and common precautions. Caution Manual operation [The Pushturn Lock method driver operation] While pushing the manual buttor turn to the arrow direction. If you do not turn and push you can use the Nonlock Push method to operate. When using a driver you can use a watch driver to easily turn. When removing the Lock you can turn to the opposite direction of the arrow. If you press too hard you will damage the valve. Caution) When activating automatically have the manual button on the Lock stage and make sure to activate after removing the Lock. [NonIock Push method manual operation] Using the Solenoid coil side manual operation press lightly on the manual button under the coil connecter with a driver as seen below. ) Individual exhaust 1 Since it is in to type of individual exhaustion that releases air in the pilot valve into atmosphere, it cannot be used in places requiring high purity. Use connector type(h or V) to exhaust(grouped exhaustion) pilot air in grouped state through main valve. [Using the 3 port valve] The DV series has a specification of a 5 port valve but if you are using a 3 port valve use one direction of a cylinder port (,B) to stop up the plug and you will be able to use the Normal Close (N.C) or Normal Open (N.O) 3 port valve. Except, use with the exhaust port(r1, R) open. Location of the plug B port port Conversion Method Numberr of Solenoids Single Double N.C Cautions for wiring and use 1) Be careful to prevent connector case of solenoid coil or lamp from being broken by shock. N.O DW DV0 DV00 3000 4000 DS300 DS3000 DS5000 DS000 DXR DP300 3000 5000 DS000 DX DM DH DT0 DC Pilot air exhaust port 1) Collection exhaustion The DV series is a type that the pilot valve exhaustion is collected to the main valve. Be careful that the exhaustion port is clear of abstructions. The P, R port is on both sides of the manifold and you can select the exhaust direction according to the installation location. The P port exhaustion must have the apporopriate size for the exhaust connection hole in order to prevent an output deficiency of the actuator and operational errors due to a shortage in pressure. Make sure to use plenty of exhaustion port on both sides to ensure no operational errors occur due to exhaustion resistance when you are installing the R port noise device. ) Do not assemble/disassemble screw at the center of solenoid coil, because it is to fasten core. B 41
Series DV00/3000/4000 Precautions 3) void the following places where the life of valve may be radically reduced. a. Place with much dust, moisture, vibration or shock b. Place subject to the influence of salt, corrosive gas and chemicals c. Place where the neighboring temperature is not in the range of 0~0 (3~140 ) 4) By operating solenoid valve, keep the fluctuation of rated voltage within + / % of rated voltage. Otherwise, malfunction may be caused or coil may be damaged. 5) Surge voltage that generated while supplying/blocking power to/at solenoid valve may affect magnetic circuit adversely. Thus, it is required to prepare measure for this problem in the case of PLC control. ) Though power is blocked, operation may continue due to leakage current in the magnetic circuit. Thus, be sure to keep the residual leakage current at both ends under 0% of rated voltage for C and under 3% of rated voltage for DC. 7) Valves of C 1V, C 0V Specification Our valve is a nonstandard option specification solenoid Coil which you may ask about when ordering. <DC> (+)() <C> (~) R 코일coil R 코 coil 일 ()(+) (~) How to use the plug connector When you are installing the connector hold the lever and connector body with your hands and insert the connector in the connector housing, then lock it by pressing in the connector lever hook. When you are separating the connector press the lever to disconnect the hook from the connector housing home. When you are pulling the lead line too lightly or put too much force it will result in poor connections or disconnections. [How to Use DIN Connector] Wiring 1) Loosen set screw and pull out the connector from the terminal block of the solenoid. ) Pull out screw and insert a screwdriver to the slit area near the bottom of terminal block to separate block and housing. 3) Loose terminal screw of terminal block, place bare end of lead wire into terminal in accordance with wiring method, and affix it securely with the terminal screw. 4) Tighten ground nut to secure the wire. Caution Use the cabtire cable( 3.5 to 7) for wiring to meet IP5 standard(enclosure). Tighten the ground nut and set screw with the specified range of torque. Change of electrical entry(orientation) fter separating terminal block and housing, mount housing at any position(total 4 directions, per 90 degrees), therefore, changing electrical entry. In the case of indicator light, avoid damaging the light with lead wire. Precautions Plug connector in out vertically, never at an angle. B 4